KingKar 2000 User manual

Changsha KingKar Eco-Technologies Co.,Ltd
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Product Manual
KingKar2000
Changsha KingKar Eco-Technologies Co.,Ltd
Address: Shanghe International Business Centre, Yuhua District,
Changsha City, Hunan Province, China
Tel：[phone] Fax：[phone]
Mobile: [phone] Website：www.oxyhydrogen.com.cn

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Letter To Customer............................................................................................................................................1
Chapter One Operation Condition 2
Chapter Two Product Operation Instruction
2.1 Product operation panel instruction 3
2.2 Product installation instruction 4
2.3 Product inspection before using 5
2.4 Product starting up instruction 6
2.5 Product operation instruction 7
Chapter Three Product Daily Maintenance 10
Chapter Four Product Quality Garantee and Service 11
Catalogue

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Letter to Customers
Dear users，Thank you for choosing KingKar oxyhydrogen carbon cleaning machine. Before using,
please read up on so as to understand the contents fully and compliance with the relevant provisions of
the book strictly.
The manual introduce you: safety information instructions, important technical parameters, security
operation and so on, which designed to help users to operate the device securely and quickly , so that
the efficiency of the machine fully get to play. Please keep this manual so that you can access at any
time.
Do not attempt to operate and maintain the product before you did not carefully read and understand
the operating manual. If anything is unclear or questions, please call local service engineer, we will
provide you with timely and effective technical support. My company will not bear any negative
consequences because they do not use this manual operations generated.
Operating manual is an integral and important part of the product, When transfer of the machine, be
sure to transfer this book to the assignee.
The contents of the operating manual has been to protect intellectual property, without permission
may not be copied or used without permission other requirements.
Because of the improving and upgrading continuously of the product design and the difference of
the product specification, so that some of the details in this manual pictures and text content may have
with your product differ, if in doubt, call local service engineer or sales “Kingkar” headquarters.
Our revised due to technical improvements "Operating Manual" content rights reserved, subject to
change without notice, and hope you users to be understanding.
Thank you very much for you trust and support to kingkar machine, and sincerely wish you all the
best.
Chapter 1: Operating Conditions
1、Power Requirements
Configurate three-phase 380V input power, The maximum load current is greater than 6A
The current should be steady.
2、Environmental wind Requirements
Workplace requires good ventilation, cooling effect is good, rain-proof and sun block;
Ground level, the ground slope greater than 10 degrees will seriously affect the normal operation of

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the product.
3、Automotive requirements
3.1、Confirm the fuel supply is adequate time to work more than 60 minutes when at idle.
3.2、If the car drived more than 30 minutes, before operation,
turn off the engine before the operation, and then open the engine cover and cool 10 minutes.
Above, and make sure the engine idling normally.
４、Peripheral equipment requirements
4.1、Distance from the power switch to ensure 1M above the surrounding non-stacked cotton, oil,
paint and other flammable materials.
4.2、Do not place cups, towels and other items on the device.
5、Ambient temperature and humidity
Ambient temperature not lower than 0 ℃degrees, the maximum temperature not higher than
40 ℃, relative humidity should not exceed 90%.
No smoking in the workplace! .
An explosive hydrogen gas, as a result of operational errors or product leakage to produce
hydrogen leakage can be dangerous.
Chapter 2: Product Overview
2.1、Operation Panel
2.1.1、schematic diagram of the control panel

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（picture1）
（picture 2）
2.1.2 、Operation Panel
Gas production scale：Hydrogen gas produced is used to display the value.
Overvoltage Indicator：When the gauge indicates a value of more than 0.2Mpa, over-voltage lights,
the system stops producing gas. In addition to carbon applications, overvoltage indicator generally
not lit.
Overheat indicator：Electrolysis temperature exceeds the set temperature, the heat indicator light,
the system stops producing gas. May be cooling fan is not working or bad cause, under normal
circumstances is not lit.
Power Indicator ：Turn the power switch to the host after transmission, this work indicator light,
which means that the system power supply is normal.
water indicator：When the water level falls below the minimum set bit electrolysis, water lights, the

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system stops electrolysis.
high water level indicator ：The display generator water level higher than the position lights,
position lights below the high water level does not shine.
Middle water level indicator: When the level is higher than the water level lights, when the water
level is below the lamp is not lit .
Low water level indicator: low water level is higher than the lights, when the water level is below
the low light does not shine
Power switch :panel behind the machine . Open this master switch , to the local power
transmission .
Timer Table : In the absence of carbon removal , showing a set time . In addition to the carbon in
progress, the countdown shows the remaining time , except when the carbon- end display 00:00
and issued three minutes warning . In the setting mode, display the current set of digital and digital .
When you turn on the power switch , the table first regular time value (local factory default is 20
minutes). Press the View button to display the number of times in addition to carbon.
Settings button / tune button : we assume that four-digit timer display is expressed as : AB: CD
for the first time setting button is pressed , enter setup mode , the display D bits , can continue to
press the transfer button, the digital D bits from 0 to 9 cycling . To set the C bit when you press the
Set button , and so on , can be set to any one of ABCD in any number under normal circumstances ,
set the timer time is 20:00.
Start button: When you need to start except after C, connect the trachea and start the car engine ,
press the start button . When the car does not start, the timer is reset state , the number of timing
does not work .
Gas production adjustment: This knob is used to adjust the gas production , transfer large
clockwise , counterclockwise adjust small.
Pressure Gauge: In addition to the carbon machine used to check for leaks .
2.2 Installation Instructions
2.2.1 Prepare before installation
(1) In addition to the carbon- hydrogen machine two front brake better , installed in a smooth , clean,
solid ground.
(2) This device uses 380V three-phase industrial power , to load 6Kw power outlet , and establish a
reliable ground connections.

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(3) whether the work site to check ventilation, good heat dissipation , whether rain and sun .
(4) In addition to hose length carbon hydroxide installation position and the car should be less than 10
m , ( best controlled at about 5 m )
2.2.2 Connecting the power cord
a) Prepare four- core cable with a ground wire , each wire specifications for 2.5mm2, the zero line is 1
mm2,
b) The power cable is connected to the wiring at the back of the host ( three FireWire corresponding A, B,
C). Ground signs grounded. 6kw power plant on the access capacity . ( Figure 2 )
Make sure the power switch is turned off.
C) the outlet pipe connected to the vehicle engine manifold pipe.
Open the front engine cover and reliable support to identify connectivity engine intake manifold vacuum
side ( usually the end of the line with the brake vacuum pump ) , and disconnect the vacuum pump . In
addition to carbon -side from the tracheal tube and connected with clamp locking operation see
illustration :
When connecting the engine manifold pipe, make sure to launch in flameout state.
2.3 Check before product use
2.3.1 In addition to hydrogen and carbon machine should be placed well in a dry ventilated location,
ambient temperature not lower than 0 ℃degrees, the maximum temperature not higher than 40 ℃,
relative humidity should not exceed 90%.
2.3.2 The device is placed on a flat, clean and dry ground. 2.3.3 In addition to the carbon-hydrogen Do
not place heavy objects on the top cover. When cleaning, turn off the machine and with a wet rag to
clean the shell. Do not use any solvents to wipe the machine!
2.2.4 Before starting any power, check the power cord and all connections are secure and reliable

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ground again.
2.3.5 hydroxide is recommended in addition to carbon machine placed in a fixed position, and the two
front wheel brake is good.
2.3.6 before running the machine to work, make sure the car has enough fuel, so the car can run for 30
minutes instead of idling occurs midway flameout. In addition to carbon before the start, make sure that
the car is no other adverse failure (such as unstable idle, drain oil, black smoke, engine knock, ignition
system failure, fuel injection system failure, etc.).
2.4.Host startup,standby ready
2.4.1Presshydroxideaddition to the "boot" on carbon-panel button, power light and level indicator light,
gas production scale and timer light.
2.4.2Duringhostsself-test,the level will be detected,it is possible to add water,water and other prompt
appears.
2.4.3Observationhydrogenin addition to carbon-panel, if there is water and highwater levels prompted
beeps And the water level does not light, turn it off(when the exhaust valve will exhaust relief),add water
slowly open the lid,plus outlet through a funnel from about 4 liters plus liquid inside the tank to the
machine, add water should be finished tightening the lid, add water, cover the top cover.
After the boot and found abnormal soundor smell, stop and check
2.5 In addition to carbon workflow
2.5.1 Check before boot
6.1) Make sure to do a [host boot, standby ready to] work.
6.2) Make sure the vehicle is stationary to be cleaned, had stalled, automobile clutch in neutral,
handbrake is braked to avoid accidental body glide. Reconfirmed vehicle fuel enough to run more than
30 minutes idling.
6.4) confirmed that in addition to carbon-side of the trachea and connected to the engine manifold
vacuum gas, and use clamps tightened.
6.6) to determine the launch vehicle is idling state. If the engine is not in idle state, in addition to carbon
machine is not working.
6.7) reconfirmed the host power switch is turned on, if not open, turn the main power switch (press the
power button alarm is normal).
Before starting confirmed in addition to carbon nano-fluids, in addition to the absence of nano-carbon

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liquid is not machine; another addition to carbon nano-carbon removal process fluid consumed an alarm,
the device running, add the liquid nano carbon removal.
2.5.2 In addition to carbon operation
6.8) Press the Start button. In addition to carbon starts to work, the countdown began, while the control
box instructions issued by the host job.
6.9) regulate gas production knob (clockwise turn up, tune counterclockwise small).
6.10) in addition to carbon wait ...
In addition to built-carbon hydrogen countdown feature, you can see the remaining time from the panel.
In addition to carbon process can be observed in addition to the relevant state carbon-hydrogen machine,
where there is liquid plus tips, do not stop until the end of this addition to the carbon plus liquid.
If the engine stalled halfway abnormal prohibit re-start the car. And treated as follows.
a. Immediately turn off the hydrogen in addition to carbon main power switch,
b. Removal of hydrogen and the inert gas feed pipe connected to the vacuum tube.
c. Purged with compressed air engine and intake system, where all possible residues of hydrogen gas
with compressed air exhaust.
d. Prior to the completion of all of the above operations, prohibit re-start the car.
2.5.3 Except carbon termination method:
a) manually turn off: Press the button in addition to carbon organ machine, turn off the power supply in
addition to carbon machine, wait 60 seconds, then turn off the car engine.
b) automatically turn off: in addition to carbon hydroxide countdown to 00:00 local time, the system will
automatically cut off the power supply for electrolysis,stop producing hydrogen gas activity. And issued
three minutes alarm sound.
After the flame continues to wait for about three minutes remaining in the trachea to allow the active
catalytic hydrogen gas delivery is completed.
2.5.4 In addition to carbon after termination of engine operation
a) The engine stalled and restore automotive vacuum pump connections and ensure reliable connection
does not leak tight.
b) to re-start the car engine
c) In the idling state, uniform to re-release the throttle, and then step interval of three seconds, so
repeated six times, the exhaust pipe between the water and the dirt discharge speed of 3000-3500 rpm.
d) In addition to the carbon end.

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2.5.5 Oxy-hydrogen carbon cleaning machine Matters needing attention：
1.Operating personnel should strictly abide by the rules of operation
2. When filling the electrolyte must ensure that the machine was turned
off don’t filling under boot state, filling about four Liter each time, make
sure the tank cover was tighten after filling, otherwise liquid will leakage.
Open the power switch
Press the power button
After cleaning, stay engine idle speed for one minutes,
after confirmed the idle speed is fine, shut down the
engine, disconnect conical head with vacuum tubes
The cleaning process need 20 minutes, in the process
stay engine idle speed, don’t trample accelerator
driven engine speed
Ensure engine idle speed is normal, If the engine jitter, appropriate lower gas
Adjust the gas production according to the engine
emissions
Press the start key carbon removal machine
Start the engine, confirm there is no other bad idle normal faults bad
Confirm the car maintain a stationary state
ensure the electrolytic tank liquid level is sufficient，means medium
water level light，low water level light is on
Confirm vent conical head without
clogging
Restore vacuum tube connection, restart the engine，
confirm the idle speed is normal
Connect the out gassing conical
Engine working normal ?
Step on the gas pedal keeping engine 3000-3500
turn，repeated eight times ruled out carbon and water
Shut down the machine
Disconnect conical head with vacuum
tubes
Open throttle connected to the air filter hose，
open the throttle choke plate, with high-pressure
blower gun through the throttle Blow into the
compressed air into the intake manifold , keeping
2 minutes to eliminate hydrogen gas
After the vehicle placed for 10 minutes，connect
the empty filter hose with throttle, restart the
engine ，ensure the idle speed is normal then start
cleaning again
Not normal
Join the carbon clean liquid
Adjust the nano carbon removal liquid flow valve

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chapter three Daily maintenance and maintenance of products
3.1.Check before starting the every day：
3.1.1.leakage、liquid gas to check：
Check the generator、prevent backfire and whether the Connection pipe have liquid leakage，If there
is ,feedback to the manufacturer timely.
Use soap Check whether the all kinds of windpipe had gas leakage, If the soap bubbles appear
ceaselessly，evidence there has gas leakage，If it is the joint parts，Please tighten the joint，If it is other
parts，Please feedback to the manufacturers timely.
3.1.2.Liquid level check：
If there is a water suggest hum and high water level and water level light not bright,，then need to add
special electrolyte。
Add liquid steps are as follows：
(1) shutdown the machine。
(2)Lift the machine head，Slowly open the add water cover. from add liquid mouth add special electrolyte
to the container inside machine use funnel，every time add special about 4 liters of electrolyte。After finished
adding liquid should tighten the water cover, cover the top.
3.1.3.All kinds of electrical components checking
To power supply, fan electrical components such as, check whether it is normal operation, during
operation whether there is a sound, smell, if it had please emergency stop and contact service people
On-site handling.
3.2 Electrolytic hydraulic change regularly
3.2.1.Generator should replace electrolyte every 12 months
3.2.2.This machine use special medium for electrolyte, banning use other media，If use of other media，
may damage the equipment, machine will not be able to identify and stop working report the police。

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Chapter four Product quality and service
4.1 Common trouble handle
Number fault condition principle analysis Processing method
1
Gas production
adjustment failed
a: Produce gas locator fault
b: Whether any
overvoltage 、water shortage
such as protection
a: Replace the locator
b: Change the pressure switch,
check the water level
2
Cannot be operation
after started
a：Negative pressure sensor
fault on the flame arrester
b：No nano carbon removal
liquid
a: Replace the negative pressure
sensor
b: Add nano carbon removal liquid
3
gas output volume is
smaller than normal
a: exit pipe blocking or leakage
B: main power line default
phase
a：Dredge or replace exit pipe
b：Check the power line
4
accident shut down
during the cleaning
process
a、too much carbon deposition
in the engine
b、Auto idle instability
Pull out oxyhydrogen trachea from
brake vacuum tube fast，using the
high pressure air blow residual gas
in the engine。after that cleaning the
carbon as steps
4.2 Quality assurance services:
According to the mechanical and electrical products quality assurance related policies and regulations of
the state, the machine warranty for one year from the date of purchase
The following situation is not warranty
1. Selling agent sell the machine at a reduced price warranty conditions as above, reduced price position
will not be warranty；
2. During warranty period, the user must hold a valid purchase invoice and related warranty certificate, The
warranty is valid from the date of invoice issued, Users should keep warranty card purchase invoice, If user
lost purchase invoice, should accordance purchase contract date calculated warranty valid time.

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3. The following circumstance does not belong to free warranty scope, repaired in charging.
3.1 Beyond the warranty time.
ⅡUsers are not used instruction properly and caused damage
ⅢThe user handling, installation, use and maintenance of improper safekeeping；
ⅣNo warranty certificate and effective purchasing invoice；
ⅤWarranty certificate numbers do not tally with the repair product number of the；
ⅥDamage caused by force majeure；
ⅦSince conditions of use, such as power supply, water supply, environmental temperature, humidity and
so on caused by factors other than the company can control all loss and damage, is not within the scope of
free warranty
Ⅷspecial provisions or agreement in the contract ；
4、Service commitment
Ⅰ24-hour hot-line service；
ⅡFree installation debugging；
Ⅲfree consultation；
ⅣProvide service for the equipment for life