Kingsman Fireplaces ZDV3624NB User manual

Installation Instructions
Model Number ZDV3624NB, ZDV3624LPB
Zero Clearance Direct Vent Gas Fireplace
Stock #’s : ZDV3624NB, ZDV3624LPB, are
certified to: ANSI Z21.88-2009, CSA 2.33-2009
Printed in Canada May 16, 2010 3600-MAN
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
What to Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you can not reach your gas supplier, call the fire department.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: [phone]
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Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones
and any undetected oil from the manufacturing process as well as the finishing materials used with the installa-
tions (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause
odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off
after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time, keep
burning at a minimum of four hours per use until odours dissipate.
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in
15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the
paint will cure when heat is applied to the appliance as it is first used.
The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be
aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass
doors. It is important to remove this white deposit from the glass doors with an appropriate cleaner to prevent
build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
• Different types and thicknesses of steel will expand and contract at different rates resulting in “cracking”
and “ticking” sounds throughout the heating and cooling periods.
• You should also be aware that as temperatures change within the unit these sounds will likely re-occur.
Again this is normal for steel fireboxes, and is not a defect.
Cleaning the Glass
During the first few fires, a white film may develop on the glass front, as part of the curing process. The glass
should be cleaned after the unit has cooled down or the film can bake on and become very difficult to remove.
Use a non-abrasive cleaner and do not attempt to clean the glass while it is hot.
PRE-INSTALLATION QUESTIONS and ANSWERS
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Mobile Home/Manufactured Housing Installation . . . . . . . . . . . . . . . . . . . . .4
Warnings, Installations & Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Operations & Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Installation Requirements for the Commonwealth of Massachusetts . . . . . .6
Locating your appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Framing your gas fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Mantels and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Fan kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Brick Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
General glass information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Log Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Log Placement Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Millivolt system, lighting, & burner control . . . . . . . . . . . . . . . . . . . . . . . . . .16
Conversion Kit Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Gas Conversion Kit for Top Convertible Pilot . . . . . . . . . . . . . . . . . . . . . . . .18
Trouble shooting the gas control system . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Vent termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
IPI Electronic Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-25
IPI Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
General vent installation information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Back Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Repair parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29
Kingsman Industries Gas Fireplace – Limited Warranty . . . . . . . . . . . . . . .30
Table of Contents
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Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety
Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH
Mobile Home Standard in Canada.
THE ZDV3624NB, ZDV3624LPB, ZDV3628N, ZDV3628LP, ZDV3632N and ZDV3632LP MAY BE INSTALLED IN MAN-
UFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. IN CANADA THE ZDV3628N, ZDV3628LP,
ZDV3632N AND ZDV3632LP MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National
Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to
penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
WARNING:
Do not compromise the structural integrity of the manufactured home wall, floor or
ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed milli volt thermostat.
In USA see local codes.
APPLIANCE MUST BE SECURED TO STRUCTURE
USING SUPPLIED NAIL TABS AND OR FASTEN TO
FLOOR
USE EXISTING HOLE OR REMOVE
EXISTING SCREW TO MOUNT GROUND
WIRE
(FAN MOUNT HOLE OR OUTER WRAP SCREW)
GROUND WIRE FROM APPLIANCE
TO STEEL CHASSIS OF MOBILE
HOME. USE 8 GA COPPER WIRE.
SERRATED OR
STAR WASHER
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Warnings, Installations, and Operations
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be
removed.
6. Do not strike or abuse glass. Take care to avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than factory
supplied components.
9. This appliance gives off high temperatures and should be
located out of heavy traffic areas and away from furniture and draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individu-
als in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children
and other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be
replaced prior to operating this appliance.
14. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the applicance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpet-
ing, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the
appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as
a drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this
appliance may result in property damage or personal injury.
20. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a
licensed or qualified service person.
21. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front
of the unit.
22. Ensure that power to the Fireplace is turned off before servicing.
23. Do not operate this Fireplace without the glass front or with a broken glass.
24. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the
owner’s information manual provided with this appliance. For assistance or additional information consult a qualified
installer, service agency, or the gas supplier.
25. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with
the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local
codes, with the current CAN/CGA-B149.1 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when
installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of
local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when
installed in the United States.
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• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall
they provide a primary heat source.
• This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your
home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
For safe installation and operation note the following:
• The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
• Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See
Log Placement page to remove logs. Vacuum burner parts and replace logs.
• Never use our gas fireplace as a cooking device.
• Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the
Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO
detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the
vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and
alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA
720 (2005 Edition).
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
•Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services
both the appliance and the carbon monoxide detector;
•Have battery back-up power;
•Meet ANSI./UL 2034 Standards and comply with NFPA 720 (2005 Edition); and
•Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall
remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location
of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas
Vent Directly Below”
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the
vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and
alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA
720 (2005 Edition).
B. A carbon monoxide detector shall:
•Be located in the room that houses the appliance or equipment;
•Be either hard-wired or battery powered or both; and
•Shall comply with NFPA 720 (2005 Edition).
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall
be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or
equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off
valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code
CMR238.
Operations and Maintenance Instructions
Installation Requirements for the Commonwealth of Massachusetts
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Locating your Appliance
(above grade)
Installing with Back Vent
A - Flat on a wall D - As a room divider
B - Across the corner E - Flat on wall corner
C - As an island F - Exterior wall
Back Vent
339⁄32"
36"
3329⁄32"
171⁄16"
231⁄2"
301⁄4"
18”
237⁄16"
163⁄8"181⁄8"
ZDV3624B
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Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fire-
place against non insulated exterior wall or chase, it is recommended
that the outer walls be insulated to conform to applicable insulation
codes. Drywall should be installed over insulation to prevent contact
of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace
framing dimensions specified (See Framing Diagrams). Bend nailing
tabs forward on left and right of unit and place fireplace into framed
enclosure. This allows for 1/2” in front of framing tabs for finishing
materials.
3. Drywall or other material can extend flush with the appliance on the
bottom, sides and top of fireplace.
4. When installing horizontal with a 90 degree bend maintain a minimum
of two and a half (2.5”) inches above the bend in enclosures.
5. Hearth is not mandatory but is recommended for aesthetic purposes.
Combustible floors cannot raise above the bottom of the fireplace.
We recommend a non-combustible hearth projecting out 12”
(305mm) or more in front of the fireplace.
34"
36
3
⁄ 8 "
17"
821⁄32" DIA. 11"
11"
TOP VIEW
Back Vent
36”
Back Vent Model Only
On horizontal venting, 1/4” rise
per foot up to 3ft, over 3ft up to
the 5ft maximum horizontal run 1
1/2” rise per foot is needed.
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue
before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning
and cleaning of glass. (Does not apply to Back Flue Models).
323⁄16”
141⁄64”141⁄64”
451⁄2”
NAILING
TABS
4” minimum to 45
371⁄2”
231⁄2”
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Mantels
Depending on the depth of the fireplace mantel, it may be installed higher or lower from
the top of the fireplace opening. See drawings for proper installation height of your
combustible mantel. Non-combustible mantels may be installed at any height above the
fireplace opening.
Non combustible materials such as brick, tile, etc. can extend up to or over the front
face of the fireplace (NO PORTION OF GRILL AREA OR DOOR AREAS CAN BE
COVERED).
Combustible material can extend flush to unit up to the top, bottom and sides of
fireplace to stand-offs.
If slim line brass surround is used, brick, tiles or other NON-COMBUSTIBLE materials
may extend past the front of unit giving a recessed appearance. For COMBUSTIBLE
materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).
If wide brass surround is used finish materials must be flush with front of unit.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer
must be heat resistant (250˚F) to prevent discoloration.
WARNING: Combustible objects
must not be placed on a non-combustible
mantel unless the non-combustible mantel
meets the minimum height and width
requirements for a combustible mantel.
Mantel Leg Clearances
Mantels
Clearance to Combustibles
Back (from Standoffs) 0 inches/0 mm
Side (from standoffs) 0 inches/0 mm
Ceiling (from bottom of fireplace) 60 inches/150 cm
Floor 0 inches/0 mm
Top (from standoffs) 0 inches/0 mm
Top of 90 degree bend in Minimum
Enclosure of 42 inches 51/2inches/140 mm / All Vent Systems
Top of 90 degree bend in
Enclosure over 42 inches 21/2inches/64 mm / All Vent Systems
Top of Horizontal Pipe 11/2inches/38 mm / All Vent Systems
Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems
Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems
Vertical Vent Pipe 11/4inch/32mm /
Simpson/AmeriVent/Selkirk Systems
(NOTE -Floor) if installing the appliance directly on carpeting or other
combustible materials other than wood flooring, the appliance shall be
installed on a metal or wood panel, the full width and depth of the
appliance. Carpet may extend 1/2 inch above the floor of appliance.
Note: See Mantel Chart
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Fan Kit Installation for Fan Assembly Z36FK
Fan Mounting Instructions
1.Install Thermodisc provided with Fan kit. Screws and washer
spacers are Factory installed in bottom of firebox. Washer
spacers are to be placed in between firebox and thermodisc.
2.(NEW STYLE MOUNTING SYSTEM). The bottom of the unit
has 2 tabs prepunched (bent upwards) for the rubber grom-
mets in fan bracket. Place fan bracket over tabs. This will
secure the fan.
3.Junction box should be mounted to opposite side and wired to
variable speed control and 120v power.
4.Plug fan into junction box and attach the 2 leads exiting the
fan housing into the thermodisc.
5. Close lower access cover.
6. Turn the wall switch on (clockwise). Turn the fireplace on.
Once the sensor unit reaches operating temperature in
approximately 10 to 15 minutes the fan will turn on. The fan
can be switched off, if desired, by turning the wall switch fully
counter-clockwise.
7. To set the minimum fan speed, if desired, remove the variable
speed switch from the wall mount. Turn the variable speed
wall controller to its minimum setting (fully clockwise). Use the
set screw on the side of the variable speed controller to
increase or decrease the minimum fan speed. (It may be
desirable to lower minimum fan speed to decrease the sound
level created by the fan.) Reinstall switch into wall mount and
cover with face plate.
Parts List:
1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends)
2 ea #8 x 1/2” screws
1 ea variable speed control (wall mount type)
1 ea thermodisc
Electrical Services
All optional fan kits are equipped with a 120V, 60Hz blower.
Note: All electric connections are to be made in accordance with
CSA Standard C22.1 - Canadian Electrical Code part I or with
the National Electrical Code, ANSI/NFPA 70 (latest edition)
and/or in accordance with local codes.
WARNING: Electrical Grounding Instructions.
This appliance is equipped with a three-pronged
(grounding) plug for your protection against shock
hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
Caution: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper
and dangerous operation.
Verify proper operation after servicing.
Caution: Should this fan
require servicing, the power
supply must be disconnected.
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BRICK CLIP AND SCREW
LEFT AND RIGHT SIDE
REAR LOG PANEL
PLACE SIDE OF REFRACTORY PANELS
TIGHT AGAINST FIREBOX &
TIGHTEN BRICK RETAINER CLIPS.
1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE
2. LOOSEN SCREW HOLDING BRICK CLIPS IN POSITION , MOVE CLIPS UP OUT OF THE WAY AND
PLACE SIDE BRICKS UP TO REAR BRICK AND FLUSH AGAINST SIDE WALL OF FIREBOX. POSITION
CLIPS OVER BRICK AND TIGHTEN SCREWS.
Brick Installation
INSTALLING BRICK PANELS FOR MODEL ZDV3624 AND ZDV3628
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Appliance/Log Reference Chart/Log Placement
The following is a list of models and appropriate log sets that can be used with each model. It is important that the appropriate
log set is used with the correct model in order for the appliance to work properly.
Appliance LOGC42 LOGC43 LOGC44 LOGC60
ZDV3624NB or LPB ✔✔
General Glass Information
Glass Cleaning
It will be necessary to clean the glass periodically. During start-
up, condensation, which is normal, forms on the inside of the
glass and causes dust, lint etc. to cling to the glass surface.
Also, initial paint curing can deposit a slight film on the glass. It
is therefore recommended that initially the glass be cleaned two
or three times with non-abrasive common household glass
cleansers and warm water. After that, the glass should be
cleaned two or three times a season depending on the circum-
stances.
Glass Replacement
REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS
Model Series ZDV3624 can use either tempered glass or Robax
ceramic or coated Neaoceram glass. Must be 5mm thick.
Only Robax ceramic or coated Neaoceram glass may be used
for replacement for model ZDV3628 and ZDV3632. Must be
minimum 5mm thick.
To replace glass, clean all materials from door frame. Scrape off
old silicone down to metal. Using a high heat silicone tempera-
ture-resistant to 500°F (260°C) apply a continuous bead of
approximately 1/32” to all four sides of frame and insert glass
with new gasket. Frame should be on flat surface, with a small
amount of weight pressing glass into silicone. Let dry approxi-
mately 15 to 20 minutes. The door can be re-installed by revers-
ing Steps 1 & 2. Use caution when removing broken glass,
wear gloves.
Removal of the Glass Door
1. Remove the two screws located behind upper grill or unfasten
latches if so equipped.
2. To remove, pull frame forward and lift from bottom door retain-
er channel.
Warning and Cautions.
• Do not clean when the glass is hot.
• Do not use abrasive cleaners.
• Using a substitute glass will void all product
warranties.
• Do not strike or abuse glass. Care must be
taken to avoid breakage of the glass.
• Do not operate this fireplace without the glass
front or with a broken glass.
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FIGURE A - Log set Ember kit and Crushed rock
FIGURE B - Rear log holder. Step (1) Units are equipped with screws or latches. To remove glass door, either remove screws or unfasten latches and lift door off bottom door retainer. Step (2) Remove logs from carton and inspect each log. Step (3) Verify to see that the ember plates (2 pcs) are between front and back burner.
Step (4) Break glowing embers into thumbnail size. Place glow- ing embers on to the surface of the front burner, to the surface of the ember plates and over crossover to the same height as ember plates. Height on front burner 1/2” to 3/4”. Height on ember plates 3/4” to 1”. Do not cover back air openings on ember plates.
Step (5
) Place front log over burner, against decorative
grate. Be sure that front log is tight up against the decorative grate.
Ember plate
Air Opening
LOGC42 - LOG C43 LOG PLACEMENT GUIDELINES - FOR MODEL ZDV3624B
(4-PIECE LOG SET)
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Step (6) Place rear log on to the log retainer 1/2” away from back of fireplace. (If refractory liner is used, make sure refractory liner is installed first then back log is to be pushed up against it as tight as
Step (7) Place right crossover log across front and back logs using the log placement pin as a guide.
Step (8) Place left crossover log across front and back logs using the log placement pin as a guide. Step (9) Place decorative moon rock on bottom of fireplace to simulate ash. DO NOT PUT ANY ROCK ON BURNERS!
Step (10) Purge lines and test pilot operation. Step (11) Replace glass door.
LOG C42 - LOGC43 LOG PLACEMENT (continued) - FOR MODEL ZDV3624B
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Gas Line Installation
This gas appliance should be installed by a qualified installer in accordance with
local building codes and with current CAN/CGA - B149.1 or .2 installation codes
for Gas Burning appliances and equipment in Canada and the National Fuel Gas
Code ANSI Z223 in the U.S.A.
1. The gas pipeline can be brought in through either the right or the left side of the
appliance. A knockout is provided at either location to allow for the gas pipe
installation and testing of any gas connection.
2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown
at right.
3. When using copper or flex connector, use only approved fittings. Always pro-
vide a union so that gas line can be easily disconnected for burner or fan servic-
ing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for the installation, a condensa-
tion trap is needed. See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5”
w.c. must be used for supply from the gas meter. Consult with the local gas utility
if any questions arise concerning pipe sizes.
6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on
the inlet and outlet of the gas valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR
THIS PURPOSE. Use an approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pres-
sures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its
individual shutoff valve during any pressure testing of the gas supply piping sys-
tem at test pressures equal to or less than 1/2 PSIG (3.5 KPa).
Note: The gas line connection may be made of 1/2” rigid pipe or an
approved flex connector. Since some municipalities have additional
local codes, it is always best to consult your local authorities and
the current CAN/CGA - B149.1 or .2 installation code in Canada or
the National Fuel Gas code ANSI Z223.1 in the U.S.A.
Gas Specifications
Back Flue Back Flue
Models ZDV3624NB ZDV3624LPB
Fuel Natural Propane
Gas Control Millivolt adjustable Millivolt adjustable
Maximum Input 24,000 BTU High 22,000 BTU High
Minimum Input 14,000 BTU Low 15,000 BTU Low
Maximum Output 17,040 BTU 15,620 BTU
Orifice Size (0 - 4500 ft) #42 #53
Air Shutter .188 Fully Open
Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT
Gas Supply Pressure Minimum Normal Maximum
Natural Gas 5.5” 7” 9”
Liquid Propane 11” 11” 12”
Manifold Pressure Natural Gas Liquid Propane
Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa
Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa
Important: Always check for gas leaks with a soap and
water solution. Do not use open flame for leak testing.
For the state of Massachusetts a T-handle gas shut-off valve must
be used on a gas appliance. This T-handle gas shut-off valve must be
listed and approved by the state of Massachusetts. This is in refer-
ence to the state of Massachusetts state code CMR238.
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16
Millivolt System, Lighting, & Burner Control
Pilot Burner Adjustment
1.Adjust pilot screw to provide
proper sized flame.
Recommended Maximum Lead Length (Double
Wire) When Using Wall Switch or Thermostat
Wire Size Max. Length
14 GA. 100 FT.
16 GA. 64 FT.
18 GA. 40 FT.
20 GA. 25 FT.
22 GA. 16 FT.
CAUTION: DO NOT
WIRE 120 VOLT
POWER TO MILLI-
VOLT SWITCHES OR
THERMOSTAT.
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SECTION A
Step 1: Remove the 2 ember plates from the burner.
This step may not be required, depending on
the type of burner assembly.
Step 2: Loosen the 2 screws holding the burner in
place.
Step 3: Slide the burner to the left to expose the orifice.
Step 5: Remove the 2 screws that hold the pilot to
the bracket.
Step 6: Remove the 2 screws that attach the pilot
bracket to the firebox bottom.
Step 7: Remove the pilot bracket to expose the pilot
assembly.
Step 8: Remove the pilot tube and nut from the pilot
assembly using a 10mm wrench, slide the
tube and nut down. You may have to tap the
pilot hood lightly to release the pilot orifice.
Place new pilot orifice into the pilot assem-
bly and reinstall the pilot tube and nut.
Tighten with wrench.
Reinstall pilot bracket at this time.
Step 9: Remove main orifice using a 1/2” wrench
and replace with new conversion orifice.
Step 10: Adjust the primary air setting to the correct
setting as specified in the manual or label
plate. To adjust the air setting, loosen the
screw on the side of the tube and rotate to
the correct opening using a drill bit or tape
measure. Retighten screw.
Reinstall burner at this time reversing STEPS
3, 2 and 1.
Step 11: Follow instructions supplied with the conver-
sion HI LOW to convert the valve from one
type of fuel to the other.
Step 12: Check for gas leaks around the pilot burner
tube and face of valve.
Step 13: Attach conversion label to label plate on bot-
tom of unit, writing information as needed.
CONVERSION KIT INSTRUCTIONS
Step 4: Before going any further you need to verify
which pilot system is in use:
– If there is a spring clip below the pilot
hood, proceed to the other side of page,
Section B, Step 5.
PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD
BEFORE PROCEEDING WITH CONVERSION.
Warning
This conversion kit shall be installed by a qualified ser-
vice agency in accordance with the manufacturer’s
instructions and all applicable codes and requirements
of the authority having jurisdiction. If the information
in these instructions is not followed exactly, a fire,
explosion or production of carbon monoxide may
result causing property damage, personal injury or loss
of life. The qualified service agency is responsible for
the proper installation of this kit. The installation is not
proper and complete until the operation of the con-
verted appliance is checked as specified in the manu-
facturer’s instructions supplied with the kit”
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18
S
Se ec ct ti io on n B B
I
In ns st ta al ll la at ti io on n I In ns st tr ru uc ct ti io on ns s
GAS CONVERSION KIT FOR TOP
CONVERTIBLE PILOT SERIES 019065X
SIT Group
Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only.
This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING!
The installation of this conversion kit must only be undertaken by a qualified
and certified gas appliance installer.
1 Shut off the gas supply to the appliance.
2 Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can result in injury.
3 The pilot hood is held in place by spring pressure.
Remove the hood by pulling it directly up from the pilot bracket (1).
4 Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the
injector (2), and rotate it counter clockwise until it is free of the injector
journal (3).
5 Verify that the new injector is proper for the application. The injector size
is stamped on the side of the injector near the top. LPG injectors have a
groove machined around their circumference near the top, while NG
injectors do not have a groove (5).
Refer to the Appliance Manufacturers instruction sheet for the proper
injector size.
6 Insert the Allen wrench into the end of the injector. Then, insert into injec-
tor journal, and rotate the injector clockwise until a torque of 9 in-lbs. is
achieved.
7 Replace the pilot hood by aligning the tab on the base of the hood with
the slot in the side of the pilot journal, and push the hood down, directly
onto the pilot bracket (4). The hood must sit squarely on the bracket for
proper operation. Check to insure that the hood is properly seated onto
the pilot bracket.
8 Proceed to Section A, Step 9.
WARNING!
This conversion kit must only be applied as part of a conversion kit supplied by the
appliance Manufacturer for the specific appliance, and type of gas being converted.
INSTALLER NOTICE. These instructions must be left with appliance.
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19
Trouble Shooting The Gas Control System
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.
Problem Possible Causes Corrective Action
Spark igniter will not light. Defective or misaligned electrode Check for spark at electrode and pilot: if no spark and electrode
at pilot. wire is properly connected, replace igniter.
Defective igniter Using a match, light pilot. If pilot lights, turn off pilot and push the
(push-button) red button again. If pilot will not light - check gap at electrode and
pilot should be 1/8” to 1/4” to have a strong spark.
Pilot will not stay lit after carefully Defective thermocouple Check pilot flame. Must impinge on generator and thermocouple.
following lighting instructions. (flame switch where applicable) Clean and/or adjust pilot for maximum flame impingement on
generator and thermocouple. Replace thermocouple if pilot will
not hold. (Hand tight 1/8 turn on replacement)
Defective valve magnet. Replace valve, if pilot won’t hold after the thermocouple is
replaced.
Pilot burning, no gas to burner, Wall switch or wires Check wall switch and wires for proper connections. Jumper wire
Valve knob “ON”, Wall defective. across terminals at wall switch. If burner comes on, replace
Switch “ON” defective wall switch. If okay, jumper wires, across wall switch
wires at valve. If burner comes on, wires are faulty or connec
tions are bad.
Generator may not be generating Check generator with millivolt meter. Take reading at generator
sufficient voltage. terminals of gas valve. Should read 325 millivolts minimum while
holding valve knob depressed in pilot position and wall switch
“off” Replace faulty generator if reading is below specified minimum.
Plugged burner orifice. Check burner orifice for stoppage and remove.
Defective automatic valve Remove wall switch wires from gas valve. Install jumper wires
operator. from top bottom terminals of gas valve. Turn valve on “ON”. If
main burner does not light, replace valve.
Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame impingement
blowing (high) causing the pilot on generator and thermocouple.
safety to drop out.
Flame lifts off burner and goes out Inner 4” liner has come off flue Attach 4” liner to flue or termination using screws, silicone and
in less than 30 seconds or termination, flame is starving clamps as stated in manual.
for oxygen
Flame lifts off burner on Improper installation of firebrick. Be sure to position firebrick against firebox walls and be sure to
one side while the rest of Firebrick is likely leaning. use brick clips attached to the inner side of firebox.
the flame remains lit.
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.
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20
Vent Termination
NOTE: Clearances are to the edge of terminal plate, add 6-
3/4” to clearances to arrive at center line.
NOTE: Local Codes or Regulations may require different
clearances.
Termination
It is imperative that the vent termination be located observing the
minimum clearances as shown. There must not be any obstruc-
tion such as bushes, garden sheds, fences, decks or utility build-
ings within 24” from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up
may occur. Be sure to check vent termination area after snow
falls and clear to prevent accidental blockage of venting system.
When using snow blowers, make sure snow is not directed
towards vent termination area.
General Venting Information
The gas fireplace is approved to be vented either through the
side wall or vertically through the roof.
This appliance is approved with Kingsman flex vent system and
also approved for use with Simpson Duravent Direct Vent
System, AmeriVent Direct Vent Pipe System and Selkirk Direct
Temp.
Kingsman flex vent system can be used with Simpson Duravent
Direct Vent termination’s.
When using Simpson Duravent, AmeriVent Direct Vent pipe or
Selkirk Direct Temp a Kingsman/Duravent adapter must be used.
ONLY VENTING COMPONENTS SPECIFICALLY APPROVED
AND LABELED FOR THIS FIREPLACE MAY BE USED.
Venting terminal shall not be recessed into a wall or siding. If fin-
ishing the outside wall with vinyl or wood siding it is recommend-
ed that a Siding Shield be installed, Part Number ZDVSSLR.
1 -In accordance with the current CSA B149.1, Natural Gas and Propane
Code .
2 -In accordance with the current
ANSI Z223.1/NFPA 54, National Fuel Gas
Code .
3 -A vent shall not terminate directly above a sidewalk or paved driveway that is
located between two single family dwellings and serves both dwellings.
4 -Permitted only if veranda, porch, deck, or balcony is fully open on a mini-
mum of two sides beneath the floor.
5 -Clearance in accordance with local installation codes and the requirements
of the gas supplier.
Minimum clearance to combustibles on venting is 1” with
the following exceptions as follows: Top of horizontal 11/2”.
Top of 90 degree elbow in an enclosure under 42” is 51/2”.
Top of 90 degree elbow in an enclosure over 42” is 21/2”.
Vent Terminal
Air Supply
Area Where Terminal Not Permitted.
A - Clearance above grade, veranda, porch, deck, or balcony 12
inches (30cm) minimum.1-2
B - Clearance to window or door that may be opened. 12 inches (30cm)
minimum for appliances 100 000 Btuh (30 kW) and lower, in Canada.
9 inches2(23cm) for appliances 50 000 Btuh and lower, in USA.
C - Clearance to permanently closed window minimum 12 inches
(30cm) recommended to prevent condensation on window, in
Canada. 9 inches2(23cm) for appliances 50 000 Btuh and
lower, in USA.
D - Vertical clearance to ventilated soffit located above the termina-
tion within a horizontal distance of 2 feet (60cm) from the center
line of the termination. 18 inches (46cm) minimum.5
E - Clearance to unventilated soffit 12 inches (30cm) minimum.
F - Clearance under veranda, porch, deck or balcony 12 inches1
(30cm) minimum.4US5
G - Clearance from a perpendicular inside wall or outer corner to
the edge of the vent terminal plate is 3” (minimum).
H - Clearance to each side of center line extended above
meter/regulator assembly 3 feet (91cm) within a height 15
feet (4.5m) above the meter/regulator assembly.
I - Clearance to service regulator vent outlet 3 feet (91cm)
minimum.1 US5
J - Clearance to non-mechanical air supply inlet to building or the
combustion air inlet to any other appliance: In Canada, 6 inch-
es (15cm) for appliances ≤10,000 Btuh (3kW), 12 inches1
(30cm) minimum for appliances >10,000 Btuh (3kW) and
≤100,000 Btuh (30kW), 36 inches (91cm) for appliances
>100,000 Btuh (30kW). In the USA, 6 inches2(15cm) for appli-
ances ≤10,000 Btuh (3kW), 9 inches (23cm) for appliances
>10,000 Btuh (3kW) and ≤50,000 Btuh (15kW), 12 inches
(30cm) for appliances >50,000 Btuh (15kW).
K - Clearance to a mechanical air supply inlet 6 feet (1.8m) mini-
mum.1,in Canada. In USA, 3 feet (91cm) above if within 10
feet2(3m) horizontally.
L - Clearance above paved sidewalk or a paved driveway located
on public property 7 feet (2.1m) minimum.3
M - Clearance above highest point of exit on roof 18 inches
(45cm).
N - Clearance to perpendicular wall 24 inches (60 cm).
(Recommended to prevent re-circulation of exhaust products. For additional
requirements check local codes.)
V
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