Kleton MJ520 User manual

Instruction Manual
MJ520
Mobile Hydraulic Scissor Lift Table
770 lbs. (350 kg)

WARNING!
Read this operation manual carefully and understand fully the
operating instructions. Improper use of this unit could result in injury.
• DO NOT put foot or hand in scissor mechanism.
• Keep neighbouring persons away from the unit when in use.
• DO NOT stand in front or behind of lift table when it is in use.
• DO NOT crawl under the table.
• DO NOT put foot in front of rolling wheels.
• DO NOT use lift table on slope or inclined surfaces.
• DO NOT lift or ride people on this unit.
CAUTION!
• DO NOT move this unit when lifting or lowering the bed or when the bed is in an elevated
position. (Bed must be lowered when the unit is running)
• DO NOT use this table for any purpose other than it’s intended use and do not load with more
than the rated capacity.
• DO NOT allow persons to operate this table without complete understanding of its operation.
• DO NOT lower the bed too quickly.
• During loading/unloading operation, do not release the parking brake.
• Load should be distributed on at least 80% of the table area. Stop operation of lift table if load
becomes too unstable, do not place objects protruding off edge of the bed.
• DO NOT modify lift table without manufacturers written consent.
Daily Inspection
Daily inspection of this unit is critical in order to locate any malfunction or fault.
Check the following daily before operating your lift table.
1. Check for bending or cracking of the lift table.
2. Check for any oil leakage from the cylinder.
3. Check for vertical creep of the table.
4. Check for smooth movement of the wheels.
5. Ensure that brakes are fully functional.
6. Ensure that all nuts and bolts are rmly tightened.
Assembly method
The lift table is packed in a cardboard box. Assembling of the handle and jack up pedal is required.
WARNING: Assembly work must be done on a at surface; wheels must be choked to prevent
accidental rolling of the unit.
1. Remove nuts and spring washers from the end of handle and insert the handle into the holes on
frame. Tighten the handle using removed nuts and washers with the largest hex key supplied
in the box.
2. Insert the jack pedal into the pedal pipe and position the tapered side pedal end to right. Tighten
the jack pedal using the removed nut and washer with the smallest hex key supplied in the box.

OPERATING THE LIFT TABLE
How to use the brake
The brake is located next to the swivel caster on right hand side.
1. To brake the lift table, press the brake pedal.
2. To release the brake, lift up the brake pedal.
CAUTION: Put lift table in brake mode when stationary in order to prevent sudden movement.
Lifting the Table
To lift the table, press the lifting pedal several times until the table reaches the desired height. The table
lowers slightly after reaching the highest position. Maximum Capacity of this table is 770 lbs. (350kg).
WARNING: Do not overload lift table, stay within the rated capacity.
Do not load the table on sides or ends only. Load must be distributed on at least 80% of table area.
Lowering the Table
WARNING: DO NOT put foot or hand in scissor mechanism. The rotating knob lowers the table.
NOTE: The hydraulic cylinder is designed to hold table. As is the nature of the hydraulic system, table
lowers very slowly over an extended period of time. Please note that the table does not stay at the
same height indenitely.
Specifications
Model Capacity Table Table Height Foot Pedal Strokes
to Elevate Wheel Weight
MJ520 350 kg.
770 lbs.
910 x 500 mm
35.8"x 19.7"
355-1300 mm
14" - 51.2 53 128 mm 5"
105 kg.
230 lbs.
Service Instructions
Change hydraulic oil every 12 months
Lubricate the following areas every month: Fitting of Cylinder/oil, Roller Friction Surface/grease,
Link Pin/oil, Pedal Fitting Point/oil, Grease Nipple/grease
Troubleshooting
If the table does not lift when pressing lifting pedal several times:
• Adjust the control valve located on
the hydraulic cylinder (A) by releasing
the set screw and locking nut (B) using a
at screwdriver and a 14mm wrench.
• Test the control lever and lifting pedal.
A B

LIFT TABLE PARTS LIST
A
Part
No.
Order
No. Description Qty.
101M Handle Grip 1
102 MJ985 Control Handle 1
103 MJ986 Elastic Pin 1
104 MJ987 Nut 1
105 MJ988 Bolt with Hole 1
106 MJ989 Jacket 1
107 MJ990 Pull Rod 1
108 Bolt 8
109 Washer 16
110M Big Washer 2
111M Elastic Washer 2
112M Bolt 2
113 Elastic Washer 8
114 Nut 8
118 MJ996 Universal Wheel 2
119D MJ997 Frame 1
120 MJ998 Pin 2
121 MJ999 Washer 4
122 Axle 2
123 MK002 Bearing 4
124 Wheel 2
125 Retaining Ring 2
Part
No.
Order
No. Description Qty.
126D MK005 Pump Unit 1
127 Pin 1
128 Washer 1
129 Retaining Ring 2
130D Pin 1
131 Washer 2
132 Retaining Ring 2
133D Connecting Rod 1
134 Cushion 1
135 MK014 Bolt 1
136 Washer 1
137 Elastic Washer 1
138 MK017 Nut 1
139 MK018 Protecting Cover 1
140 MK019 Pedal Bar 1
141D Table 1
142 Retaining Ring 2
143 Roller 2
144 Washer 2
145 Roller 2
146 Pin 2
147 Bushing 2
Part
No.
Order
No. Description Qty.
148 Retaining Ring 2
149 Pin 1
150 Retaining Ring 2
151D Fork Arm 1
152 Bushing 8
153 Pin 2
154 Retaining Ring 2
156D Washer 4
157 Support Plank 2
158 Nut 2
159 Screw 2
160D Long Shaft 2
161D Washer 4
162D Washer 4
163D Nut 4
164D Top Fork Arm 1
165 Protecting Board 1
166 Bolt 4
167 Bushing 2
A MN686 Wheel Assembly 2

Part
No.
Order
No. Description Qty.
201 MK042 Seal Washer 1
202 Pump Cylinder 1
203 MK044 Dust Ring 1
204 MK045 Y-Seal 1
205 Pump Piston 1
206 Spring 1
207 Spring Cap 1
208 Retaining Ring 1
209 Joint Plate 2
210 Pin 1
211D Pump Body 1
212 Elastic Pin 1
214D Strike Pin 1
217D MK055 O-Ring 2
220D Lever Plate 1
221 Nut 1
222 Elastic Washer 1
223 Washer 1
224 Bolt with Hole 1
225 Bolt With Hole 1
226 Nut 1
Part
No.
Order
No. Description Qty.
227 Adjusting Bolt 1
228 MK063 O-Ring 1
229 Spring 1
230 Seat of Steel Ball 1
231 Steel Ball 1
232 Steel Ball 1
237 MJ713 Seal Washer 1
238 MJ736 O-Ring 1
239 MJ737 Seal Washer 1
240 Cylinder 1
241 Housing 1
242 Bolt 1
243 Seal Washer 1
244 Retaining Ring 1
245 Washer 1
246 MJ744 O-Ring 1
247 MJ745 Cup Packing 1
248 Piston 1
249 MJ747 O-Ring 1
Part
No.
Order
No. Description Qty.
250 Piston Rod 1
251 MK082 Seal Washer 1
252 Cylinder Cap 1
253 MJ751 O-Ring 1
254 MJ752 Dust Ring 1
256 Steel Ball 1
257 Steel Ball 1
258 Spring 1
259 Steel Ball 1
260 Screw 1
261 Cup 1
262 Seat of Steel Ball 1
263 Spring 1
264 Seat of Valve 1
265 MK095 O-Ring 1
266 Spring 1
267 Core of Valve 1
268 Retaining Ring 1
269 Plug 1
HYDRAULIC CYLINDER PARTS LIST
201
202
203
204
205
206
207
210
209
208
269
237
268
267
266
265 264 263
262 232
212
220D
221
222 223 224
225
226
261
228
227
231 230 229
260
259
258
257
256
217D
217D
211D
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254