Klimawent MATRIX-1000-W Series User manual

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17.10.2019 filtering unit MATRIX-1000-W
Use and Maintenance Manual
Filtering unit
MATRIX-1000-W
Manufacturer:
KLIMAWENT S.A.
81-571 Gdynia;ul. Chwaszczyńska 194
phone [phone]
800O56
MATRIX-1000-W-1-S
17.10.2019/EN
phone [phone]
800O57
MATRIX-1000-W-1-A
17.10.2019/EN
e-mail: [e-mail]
800O58
MATRIX-1000-W-2-S
17.10.2019/EN
www.klimawent.com.pl
800O59
MATRIX-1000-W-2-A
17.10.2019/EN
Contents:
1. Introductory Remarks......................................................................................................... 2
2. Application........................................................................................................................... 2
3. Reservations of Producer................................................................................................... 2
4. Technical Data..................................................................................................................... 3
5. Structure and Function....................................................................................................... 4
6. Assembly and Start-up ....................................................................................................... 5
7. Operational Use................................................................................................................... 7
8. Troubleshooting Guide.....................................................................................................10
9. Maintenance ......................................................................................................................10
10. Occupational Health and Safety.......................................................................................10
11. Transport and Storage......................................................................................................11
12. Terms of warranty.............................................................................................................11
13. Sample of the Declaration of Conformity ........................................................................12

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filtering unit MATRIX-1000-W 17.10.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the MATRIX-1000-W filte-
ring unit.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional
features and safety.
Construction of the MATRIX-1000-W filtering unit meets the requirements of the current state of
technology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits. /Journal of Laws
EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products / Journal of Laws L 285 of 31.10.2009 /
327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”.
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”.
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
2. Application
In general, MATRIX-1000-W filtering unit is an efficient solution for cleaning the air from dusts,
arising at mobile welding stations. Additionally, it can be applied for extraction of other sorts of
dust, of not high emission of contaminants (up to 10 dm3a day), under the condition that the
dust is dry and does not create explosion hazard.
Due to the applied cartridge filter of polyester fabric, very small dust particles (even smaller than
0,4m) shall be captured.
3. Reservations of Producer
1.
Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
2.
Installing of any additional elements that are not belonging to the normal device structure
(or accessory set) is not acceptable.
3.
Do not undertake any structural changes or constructional modifications on the device on
one’s own.
4.
Protect the flexible elements and pipes of the suction conduit from mechanical damage.

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17.10.2019 filtering unit MATRIX-1000-W
5.
Servicing and any repair activities can exclusively be carried out by an authorized person.
6.
Do not use the device for conveying the air containing viscous and aggressive impurities
that would damage the filters, as well as for dusts that would create explosion hazard.
7.
In the course of operational use, pay attention that any ignition sources, i.e. glowing
cigarette butts / embers must not get into the filtering chamber.
4. Technical Data
Table No.1
Type of the device
Control
Motor
rate
Supply
voltage
Volume
flow
Acoustic
pressure
level
Weight
Quantity and sort
of the installed
extraction arms
[kW]
[V]
[m3/h]
[dB(A)]
[kg]
MATRIX-1000-W-1-S
manual
0,75
230
1000
66
85
1 x ERGO-L/Z-2-R
MATRIX-1000-W-1-A
automatic
0,75
230
1000
66
85
1 x ERGO-L/Z-2-R
MATRIX-1000-W-2-S
manual
0,75
230
2 x 500
67
88
2 x ERGO-L/Z-2-R
MATRIX-1000-W-2-A
automatic
0,75
230
2 x 500
67
88
2 x ERGO-L/Z-2-R
CAUTION:
1)
weight of the devices with extraction arms:
–
MATRIX-1000-W-1 –99 kg
–
MATRIX-1000-W-2 –110 kg
2)
maximum vacuum –2600 Pa
3)
filtration efficiency –99,5%
4)
cartridge filter –type 105032 PU

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filtering unit MATRIX-1000-W 17.10.2019
Fig. No.2 –MATRIX-1000-W –Structure
5. Structure and Function
MATRIX-1000-W filtering unit consists of following elements:
●
housing –polyester-glass composite,
●
radial fan –zinc-coated steel sheet,
●
cartridge filter –polyester fabric,
●
dust container with a plug,
●
rotary jets –to regenerate the cartridge filter,
●
bracket to install the extraction arm (two brackets for MATRIX-1000-W-2)
●
control unit (version with manual- or automatic control),
●
a set of castor wheels –to displace and rotate the filtering unit.
MATRIX-1000-W-1 is designed for installing of one extraction arm of diameter Ø160 mm and
workrange 2 metres (ERGO LUX-L/Z-2-R) and generally it is efficient in extraction at one stan-
dard welding station (see Fig. No.1).
MATRIX-1000-W-2 is adapted for two extraction arms of diameter Ø160 and workrange 2m
(ERGO LUX-L/Z-2-R). This version is appropriate for applications for short time processes of
low intensive welding (i.e. for schooling purposes).
MATRIX-1000-W is manufactured in two control options: In the standard version, the fan has
to be operated manually. Whereas, in the automatic version, after the appliance is switched
on manually, first the electromagnetic valve opens automatically (supplying the compressed
air to the rotary jets), subsequently –after several seconds the fan is being switched on au-
tomatically.

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17.10.2019 filtering unit MATRIX-1000-W
In the filtering unit is installed a pressure control (pressostat) that activates the signalling lamp
–indicating the need of filter regeneration, (in case of manual control), or indicating the neces-
sity of filter replacement, in case of automatic control.
Under the filter is located a fabric container, collecting the dusts dropping from the filter, after
regeneration.
6. Assembly and Start-up
MATRIX-1000-W requires connection to the external compressed air installation of pressure at
least 0,6 MPa. The pressure hose ought to be of 16 mm diameter. The appliance is energi-
zed with 230V power through a 5 metres long supply cable with a plug.
Prior to operational use, it is important to check the completeness of device and to put it near
the workplace. Subsequently, set the hood of the ERGO extraction arm in distance 20 –30 cm
from the emission of contamination. The appliance is started by a switch, installed on the side
wall of the control chamber.
In the standard version the fan is operated immediately after the device is switched on, where-
as, in the automatic version, the fan starts in 3 seconds (at the same time the filter is regenera-
ted). The outline (placement) of the control elements is illustrate in Fig. No.3, 4.

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filtering unit MATRIX-1000-W 17.10.2019
Fig. No.5 –Connection diagram –filtering unit MATRIX-1000-W-S

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17.10.2019 filtering unit MATRIX-1000-W
Fig. No.6 –Connection diagram –filtering unit MATRIX-1000-W-A
7. Operational Use
For application of the device at a mobile welding post –see Phot. No.1. In to process of filter
regeneration, the dust particles are accumulating on the external surface of the filter.
From there the dust particles are periodically truck off by the compressed air, supplied from the
rotary jets (nozzles).

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filtering unit MATRIX-1000-W 17.10.2019
Photo No.1 –MATRIX-1000-W-1 –Application
The standard version (MATRIX-1000-W-1-S and MATRIX-1000-W-2-S) –when the lamp of
the pressure control (pressostat) lights on –or the flow efficiency decreases –switch off the
device, wait until the fan impeller stops rotating. Subsequently, open the ball valve of the com-
pressed air installation, slide the lance with rotary jets up and down –see Phot. No.2. The lance
is placed in the filter cover.
Phot. No.2 System of manual filter cleaning
Phot. No.3 System of automatic filter cleaning
Automatic version (MATRIX-1000-W-1-A and MATRIX-1000-W-2-A) –when the flow efficien-
cy drops –switch off the device, in two seconds switch it on. The cleaning proceeds automati-
cally (the filters are blown through by eight rotary jets –see Phot. No.3).

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17.10.2019 filtering unit MATRIX-1000-W
The dust accumulated in the container, placed under the filter (in the lower part of the filtration
chamber). The container has to be emptied periodically. In order to do this, remove the cover
along with the lance (open the 4 clasps). Subsequently, pull out the filter (see Phot. No.5).
In case of automatically controlled device MATRIX-1000-W-A, first take off the coil of the ele-
ctromagnetic valve with the cable and then open the clasp fasteners.
In order to do this, unscrew the nut and take off the
electro-valve from the bolt (Phot No.4).
CAUTION:
Do not remove the electromagnetic valve while the
power supply is connected, because the electroma-
gnetic valve would burn out.
Necessarily, the cover can be taken off exclusi-
vely after disconnection from the power supply.
Photo No.4
Photo No.5 –Withdrawal of the cartridge filter
Having removed the filter, it is important to cover the opening of the dust container with a plug
(connected to the container with a hook and loop fasteners). Otherwise the dust would get out
of the container.

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filtering unit MATRIX-1000-W 17.10.2019
Take out the bag from the device body by gripping at the four handles (in the upper part of the
bag). After the container is emptied of the dust, the cover must be removed and fastened at the
device body and additionally secured by hook and loop fasteners. The plug should be stored in
the control chamber.
Frequency of container emptying depends on the intensity of operational use of the device and
the degree of dustiness / pollution. This should be evaluated during the operation.
8. Troubleshooting Guide
Table No.2
Problem
Possible reason
Corrective action
1.
The suction efficiency
The net of the hood is dirty
Clean the net or replace
is gradually decreasing
(the net mesh is clogged)
it nor a new
The filter is not penetrable
Clean the filter –s see Section 7
2.
Sudden vibrations of the
Balance loss
Carry out the impeller balancing
fan are occurring
Impeller damage
Replace the impeller
3.
The ERGO extraction
Improperly adjusted frictional
Increase the pressure of the
arm is dropping
brake
frictional disc of the brake
by tightening the adjustment nuts
4.
Inefficient filtration
The lower sealing of the filter
Check the tightness of the
–smoky air is getting out
is not tight to the bottom of
sealing, remove the eventual
into the room
the partition of the filtration
pollution between the sealing
chamber
and the bottom
5.
Noise (whistle) of the air
Weak clamping force of the
Tighten up the clamp yokes until
right beneath the filter
filter cover onto the upper
the right tightness of the sealing
cover
sealing of the filter.
is obtained.
9. Maintenance
Every 12 months, check the technical state of the fan, according to the principles of the ope-
rational use of the electrical driving devices.
Replace the cartridge filter every 12 –24 months, depending on the intensity of the operatio-
nal use.
Maintenance of the ERGO LUX extraction arm consists in following steps executed periodically:
●
In case when the joint system is losing its self-supporting properties –undertake its adjus-
tment (according to the rules referring the states of failure of the ERGO LUX extraction
arms).
●
Lubricate periodically the swivel, using solid grease by pressing it into the lubrication nip-
ple placed on the swivel flange).
●
Clean the internal surface of the extraction conduits (of the ERGO LUX extraction arms)
from the deposited pollutants. Frequency of these operations depends on the intensity
of use.
It is recommended to examine the pollution state of the extraction conduits once for 3
months and to clean them when necessary.
10. Occupational Health and Safety
For the safety reasons, connect the device to the power supply according to the being in for-
ce regulations within the range of personal protection against the electrical shock and the
short-circuit- and overload effects.
Any connection activities ought to be executed by an authorized qualified person.
Before opening the control unit housing, disconnect (unplug) the de-
vice from the power supply system.

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17.10.2019 filtering unit MATRIX-1000-W
To get the access to the connection box, it is important to unscrew the mounting screws (faste-
ning the cover of the control chamber) and to disassemble the cover from the device.
ERGO LUX extraction arms shall not cause any hazard, under the condition that they are stably
installed on the housing of the filtering unit.
After the work is completed, the filtering unit can be left in the ultimately used position. When it
causes barrier or risk to operators/people in the vicinity, set the into the home (not disturbing)
position. During the use –observe the regulations of Occupational Health and Safety.
11. Transport and Storage
The device ought to be stored in dry and in areas of efficient ventilation. The space should be
free from aggressive substances. During the transport protect the device from overturn and an
uncontrol-led displacement/slide. Do not put one device on top of another.
Transport / reloading ought to eliminate the hazard of damage, scratching, indents of the hou-
sing. Pay attention that the packages would not get damaged, and the markings on the sur-
face would not get obliterated or detached.
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”. The
warranty does not comprise:
●
mechanical damage and dysfunctions caused by User,
●
device failures caused during the use which is in contradiction with the purpose of appli-
cation and with the present Use and Maintenance Manual,
●
malfunction resulting from the improper transport, storage or incorrect maintenance.
Infringement of the Section 3 “Reservations of Producer” of the present Use and Maintenance
Manual and especially modifications undertaken by User on one’s own or use in contradiction
with the purpose of application –shall result in the loss of warranty validity.

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filtering unit MATRIX-1000-W 17.10.2019
13. Sample of the Declaration of Conformity
Declaration of conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, Chwaszczyńska 194
A person, authorized for issuing the technical documentation: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the appliance:
name: filtering unit
type/model: MATRIX-1000-W
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th, 2006 on machinery –amen-
ding the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014 on the harmonisa-
tion of the laws of the Member States relating to the making available on the market of electrical equipment de-
signed for use within certain voltage limits. /Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th, 2009 establishing
a framework for the setting of ecodesign requirements for energy-related products
/ Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Guideline of March 30th, 2011 on implementing the 2009/125/EC Directive of the European Par-
liament and of the Council with regard to ecodesign requirements for fans driven by motors with an electric in-
put power between 125W and 500 kW /Journal of Laws L No. 90 of 06.04.2011/
The appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”.
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”.
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [e-mail]
13.779.200 zł paid in total
www.klimawent.com.pl