Klimawent WE-5,5/D User manual

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08.11.2019 dust separator WE-5,5/D
Use and Maintenance Manual
Dust separator
WE-5,5/D
Manufacturer:
KLIMAWENT S.A.
81-571 Gdynia;ul. Chwaszczyńska 194
phone [phone]
phone [phone]
e-mail: [e-mail]
www.klimawent.com.pl
800O96
WE-5,5/D
08.11.2019/EN
Contents:
1. Introductory Remarks....................................................................................................... 2
2. Application......................................................................................................................... 2
3. Reservations of Producer................................................................................................. 3
4. Technical Data................................................................................................................... 3
5. Structure and Function..................................................................................................... 4
6. Assembly and Start-up ..................................................................................................... 5
7. Operational Use.................................................................................................................10
8. Troubleshooting Guide.....................................................................................................12
9. Maintenance ......................................................................................................................13
10. Occupational Health and Safety.......................................................................................13
11. Transport and Storage......................................................................................................14
12. Terms of warranty.............................................................................................................14
13. Sample of the Declaration of Conformity ........................................................................15

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dust separator WE-5,5/D 08.11.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the WE-5,5/D dust separator.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional fea-
tures and safety.
Construction of the WE-5,5/D dust separator meets the requirements of the current state of te-
chnology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits. /Journal of Laws
EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products / Journal of Laws L 285 of 31.10.2009 /
327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
●
EN 61439:2011
“Low-voltage switchgears and controlgear assemblies
Part 1: General resolutions”
●
EN 60335-1:2012/A13:2017
“Safety of electrical appliances for household and similar
use –Part 1: General requirements”.
CAUTION: The fan and the vibration mechanism included in the device as a rotating ma-
chine constitute a potential source of risk in case when:

installation, start up or servicing is not carried out by a qualified personnel,

the device is not used in compliance with its purpose and designation.
2. Application
WE-5,5/D dust separator has been engineered to solve the problems pertaining to the extraction
and filtering the health hazardous dry dusts, arising during the grinding of non-sparking materials,
cast iron machining, powder painting, packing and re-packing the powdery materials, dust extrac-
tion from processing machines being used at various workplaces. The dust separator captures
the impurities arising during the production process, before they reach the breathing zone of the
personnel. In case when the device is used for easy flammable dusts (e.g. wood grinding),
it cannot be used simultaneously for other technological processes emitting sparking du-
ring the work.Additionally, important are fire protection regulations.
WE-5,5/D is designed for dry dusts, that could not create explosive atmospheres, i.e. mixture
of flammable substances in a form of dusts with the air, in atmospheric conditions, where the

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08.11.2019 dust separator WE-5,5/D
the mixture mass is being burned very rapidly and the process is accompanied by a sudden
pressure increase.
3. Reservations of Producer
A.
Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
B.
Installing of any additional elements that are not belonging to the normal device structure
(or accessory set) is not acceptable.
C.
Do not undertake any structural changes or constructional modifications on the device on
one’s own.
D.
Protect the device housing from mechanical damage.
E.
It is important to protect the waste bag and bag filter from mechanical damage.
F.
The appliance is not designed for conveying the air containing following contaminants:
–viscous or humid, as they could deposite within the appliance, especially clog the filters,
–fine impurities –of dispersion below 10 microns,
–aggressive compounds.
G.
Manufacturer is not responsible for wounds, injuries, body laceration experienced by User
or personnel during the improper use.
4. Technical Data
Table No.1
Type
IP
Supply
voltage
[V / Hz]
Motor
rate
[kW]
Maximum
volume flow
[m3/h]
Maximum
vacuum
[Pa]
Acoustic
pressure level
[dB(A)]
from the distance
Weight
[kg]
WE-5,5/D
55
3x400 /50
3x230 /50
5,5
1890
8000
1 m
5 m
280
88,7
(75,5)
84,7
(68,7)
CAUTION: In the brackets are specified values of noise level at the attached silencer at the outlet
Replaceable bags:
a) filtration bag –type WF-WE
b) collecting bag –type WZ-WE
Fig. No.1 –Flow chart

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dust separator WE-5,5/D 08.11.2019
5. Structure and Function
Fig. No.2 –WE-5,5/D –Structure and dimensions
The separator consists of a cylindrical housing of four segments, integrated together by means
of clamping hoops. In the upper part is located the fan. Under the fan is placed a cloth filtration
bag. The polluted air is guided to the cloth filtration bag. The extracted contaminants fall into the
lower collecting bag (waste bag). The lightweight dust fractions accumulate on the internal sur-
surface of the filtration bag, from there they are periodically shaken / struck (by means of a vi-
bration mechanism) down into the paper bag.
The motor of the vibration mechanism is operated automatically, at the moment when the fan is
switched off.
It is important to connect the suction connection (of the dust separator) with the processing ma-
chine, where the dust is being extracted through the polyurethane flexible hoses.
Function of the dust separator is operated by the ZE-WE-5,5/D control unit, which can be instal-
led in the randomly chosen place (beyond the device), as convenient for the operator.

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08.11.2019 dust separator WE-5,5/D
Fig. No.3 –WE-5,5/D –Maintenance
6. Assembly and Start-up
WE-5,5/D dust separator is designed for use in a closed room (indoor application). It should
be placed stably on an even floor surface. Important is the free access of the cooling air cir-
culation and that there is enough place to replace the bag filter and the waste bag. It is re-
commended to install a silencer at the outlet, as this significantly reduces the noise level.
ZE-WE-5,5/D control unit ought to be installed in a place that is convenient for User. Addi-
tionally, it is important to provide 3x230V, 50Hz or 3x400V, 50Hz power supply, depending
on the supply versions. The control unit provides possibility of controlling the device function
from the switchgear or from the external closable contact. Additionally, a non-potential con-
tact is guided onto the X4 terminal strip (see Connection Diagrams). The non-potential con-
tact is closed during the work of the fan.
The device should be connected to the power supply system by User on one’s own,
by selecting the appropriate sort and section of the supply cables and an appropriate
protection from the short-circuit- and overload effects –according to the being valid
regulations and with reference to the local conditions.
Any activities pertaining to connection to the power supply system
have to be performed exclusively by an authorised person with testified qualifications
and in compliance with the being in force valid regulations.
Prior to the device start-up examine subsequent aspects:

the voltage value of the supply installation,

connection correctness of the protective cable,

connection correctness of the electrical installation and selection of the protections,

mounting and tightness of the bag filter, waste bag and housing covers.

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dust separator WE-5,5/D 08.11.2019
Version of the 3x230V power supply
Fig. No.4 –WE-5,5/D –Main connection diagram 3x230V

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08.11.2019 dust separator WE-5,5/D
Fig. No.5 –Connection of the external elements

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dust separator WE-5,5/D 08.11.2019
Version of 3x400V power supply
Fig. No.6 –WE-5,5/D –Main Connection Diagram 3x400V

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08.11.2019 dust separator WE-5,5/D
Fig. No.7 –Connection of external elements

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dust separator WE-5,5/D 08.11.2019
7. Operational Use
The control functions with the device work proceeds by means of the ZE-5,5/D control unit.
Housing of the control unit is illustrated in the Fig. below.
Fig. No.8 –Case of the control unit

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08.11.2019 dust separator WE-5,5/D
Function of the control devices (markings are compatible with the Connection Diagrams)
S1
–
general disconnector –switches off and disconnects the separator from the power
sup-ply system.
Q1M
–
motor protective switch –protects the motor from damage due to the blocked start-up,
overload, short-circuit and incomplete-phase run.
Q2M
–
motor protective switch –protects the motor from damage due to the blocked start-up,
overload, short-circuit and incomplete-phase run. Provides possibility of switching ON
and OFFof the device from the power supply system (from the main circuit as well as
from the control unit).
F1
–
overcurrent switch –protects from short-circuit occurring within the control system.
K1M
–
contactor –start-up of the fan.
K2M
–
contactor –start-up of the fan.
PLC
–
controller –control over the device function.
S1
–
illuminated switch “ON/OFF” –applies the supply onto the control system. When it is
switched into position ON –the supply application is signalised by light in the switch.
S2
–
triple-position switch –switches on the switchgear or the remote control.
S3
–
illuminated green pushbutton “RESET” –carries out the reset after the removal of the
reasons of the alarm.
Description of the control lamps on the front panel
(markings are compatible with the Connection Diagrams)
H1
–
white lamp –power supply ON
H2
–
green lamp –fan ON
S3H3
–
red lamp –built in the S3 button –indicates one of the three alarm states
The dust separator function is controlled by the ZE-WE-5,5/D control unit.
SWITCHING ON THE POWER SUPPLY
Turn the S1 switch into position “ON” –this is indicated by the white lamp H1.
HOW TO START THE FAN
Turn the S2 switch into position “ON” –the fan starts drawing the impurities through the ex-
traction ducting. The fan function is indicated by the green lamp H2.
WHEN THE WASTE BAG IS FILLED UP
The fill-up state is signalised by the red lamp H3 “ALARM”, simultaneously the fan is being
switched off. After 10 seconds (for the period of 20 seconds) the shaking vibrator operates
to remove the fine dusts from the bag filter, into the waste bag.
After that, open the door in the lower segment, lift the two side levers and slide out the troll-
ley with the waste bag. Replace the bag for a new, protect it and close tightly the door. To
restart the fan press the S3 button “RESET”.
After each fan stop (when the S2 switch is set into position “OFF”), automatically starts the
fine dust shaking of the bag filter and the vibrator is running (during the normal function of
the device) –after 10 seconds the vibrator switches on and runs for 20 seconds. The fan
should be restarted by setting the S2 switch into “ON”.
HOW TO STOP THE DUST SEPARATOR
To switch off the device, set the S2 switch into position “OFF”, and subsequently the S1
switch into position “OFF”.
REMOTE CONTROL (OPTION)
Remote control is provided as a possibility of operating the device. As optional equipment,
(for external controlling) is applied an outer panel.

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dust separator WE-5,5/D 08.11.2019
To obtain the remote control follow subsequent steps:
1.
Turn the S2 switch (in the control unit) into position “REMOTE”;
–
the fan starts after using the external panel.
The fan work is confirmed by the green lamp H2.
2.
On the external panel, (as ready for use), the white lamp H4 lights on.
3.
Set the S4 switch into position “ON”. The fan of the separator is being operated, and the
status RUN is signalised by the green lamp H5 on the panel and the green lamp H2 in
the control unit.
The situations of “ALARM” failure / malfunctions are indicated on the signalling panel by a red
lamp H6, whereas on the control unit by the red lamp H3.
STATES OF FAILURE
In case of malfunction of the Q1 or Q2 motor protective switch, the H3 lamp “ALARM” lights
in a blinking (pulsing) way and the fan is stopped. Necessarily, fix the switch failure reason,
and subsequently start the fan with the S3 button “RESET”.
Consequences of incorrect operational use:
–breaking of the bearings,
–damages being caused by corrosion,
–loss in balance of the rotary elements,
–vibrations,
–deformations,
–damages being caused by friction.
Hazards that may occur due to inappropriate use:
–
damages and other defects caused by:

rupture of the impeller,

breaking of the shaft,

fatigue rupture of the material,

fire and explosion caused by sparks.
The construction of the device provides its operational use without pre-adjustment and every-
day routine maintenance.
In case when any defective function is by noise or visually spotted, follow steps as in the Sec-
tion 8.
8. Troubleshooting Guide
Table No.2
Problem
Possible reason
Corrective action
1.
Lack of the air flow suddenly
Clogging in the ventilation
Unclog the extraction duct
occurs in one of the branches
extraction duct takes place
Breaking of the bearings
Disconnect the fan from power
supply and remove the reason
of malfunction
2.
Sudden vibrations of the fan
Damage of the impeller
Disconnect the motor from the
occur
power supply. Remove the mo-
tor and send it to the producer or
specialised servicing workshop
Impeller replacement for new can
be executed exclusively by manu-
facturer or their representative
tative.

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08.11.2019 dust separator WE-5,5/D
3.
Excessive warming up of the
Damage of the motor win-
Disconnect the motor from the
motor, intense unpleasant
dings
power supply. Dismantle the
smell
whole device and send it to
the motor manufacturer or to
specialised servicing workshop.
4.
Significant drop in volume
Wrong impeller rotation sen-
Change the phase connection
flow efficiency of the fan
se
sequence.
along with the noise rise
5.
Impurities are emerging
The bag filter or the waste
Replace the waste bag or the
outside the device
bag is damaged.
bag filter for a new one.
Released connection of the
Seal up the installation connec-
extraction installation
tion.
9. Maintenance
Construction of the WE-5,5/D dust separator enables its operational use without the continuous
technical supervision. In order to obtain the correct function performances and to observe the
safety rules, we recommend to carry out technical revisions on the device in regular periods.
Within the scope of revision examine thoroughly the function of the fan, of the vibration mecha-
nism and check the technical state of its movable elements.
Any activities pertaining to technical revisions (on the device)have to be
performed exclusively by an authorised person / team with testified qualifications or
by a specialised servicing company.
Before the maintenance activities follow subsequent steps:

Disconnect the dust separator from the power supply by means of the (-S1)switch.

Make sure that there would be possible a hazard of accidental device starting, during the
maintenance (e.g. not controlled using of the above mentioned switch).
If necessary, put a notification “CAUTION! DEVICE UNDER REPAIR – DO NOT SWITCH
ON THE POWER SUPPLY” or similar, on the control unit.

Wait until the motors of the separator drives stop rotating.

Before the maintenance, remove the accumulated eventual impurities (originating from the
conveyed medium) inside the device, in the fan chamber in the fan itself.
The device can be restarted after the activities of safety control are carried out, as described
in Section 7 “Operational Use” of the present Use and Maintenance Manual.
Exemption from those are revision activities that must be executed on the running device, and
with strict adherence to the Operational Health and Safety regulations, e.g. vibration measure-
ments.
During the maintenance activities, it is important to observe the safety rules, as in case of their
infringement, health and life hazard of the maintenance personnel can occur. Maintenance
and technical revisions of the fan should be executed strictly in accordance to the recommen-
dations of the fan manufacturer.
10. Occupational Health and Safety
Any activities pertaining to the start-up, use, can be exclusively carried out after getting ac-
quainted with the present Use and Maintenance Manual. Connection to the electrical po-
wer supply should be executed strictly according to the enclosed Connection Diagrams and
with reference to the instructions presented in Section 6 of the present manual.

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dust separator WE-5,5/D 08.11.2019
Any activities pertaining to connection to the power supply system have
to be performed exclusively after disconnection from the power supply line.
In applications where the separator shall be applied for easy flammable dusts (for exam-
ple wood grinding)–the device cannot be simultaneously used for other technological
processes, that are causing sparking during the work.
11. Transport and Storage
The device is delivered in a completely assembled state, in foil and placed on a pallet. During
the transport protect the device from slide (displacement) and overturn. The transport loading
and re-loading should be carried out in a way eliminating damages, indents and also package
damage.
Pay also attention that the markings on the package would not get detached from the surface
or obliterated.
During the storing take into account following rules:
–
the device must be stored in the transport package and protected from weather conditions,
–
the place/area of storage should be dry and without dust,
–
storage temperature: -10ºC up to +40ºC.
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”. The
warranty does not comprise:
●
mechanical damage and malfunctions caused by User,
●
device failures caused during the use which is in contradiction with the purpose of appli-
cation and with the present Use and Maintenance Manual,
●
malfunctions resulting from the improper transport, storage or incorrect maintenance.
Infringement of the Section 3 “Reservations of Producer” of the present Use and Maintenance
Manual and,especially modifications undertaken by User on one’s own or use in contradiction
with the purpose of application –shall result in the loss of warranty validity.

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08.11.2019 dust separator WE-5,5/D
13. Sample of the Declaration of Conformity
Declaration of conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, Chwaszczyńska 194
A person, authorized for issuing the technical documentation: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the appliance:
name: dust separator
type/model: WE-5,5/D
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th, 2006 on machinery –amen-
ding the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014 on the harmonisa-
tion of the laws of the Member States relating to the making available on the market of electrical equipment de-
signed for use within certain voltage limits. /Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th, 2009 establishing
a framework for the setting of ecodesign requirements for energy-related products
/ Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Guideline of March 30th, 2011 on implementing the 2009/125/EC Directive of the European Par-
liament and of the Council with regard to ecodesign requirements for fans driven by motors with an electric in-
put power between 125W and 500 kW /Journal of Laws L No. 90 of 06.04.2011/
The appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
●
EN 61439:2011
“Low-voltage switchgear and controlgear assemblies
Part 1: General resolutions”
●
EN 60335-1:2012/A13:2017
“Safety of electrical appliances for household and similar
use –Part 1: General requirements”.
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [e-mail]
13.779.200 zł paid in total
www.klimawent.com.pl

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dust separator WE-5,5/D 08.11.2019
NOTES: