Klimawent ROBUST-1000 User manual

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15.10.2019 electrostatic stand filter FOG-2500-P
Use and Maintenance Manual
Filtering unit
ROBUST-1000
ROBUST-2000
Manufacturer:
KLIMAWENT S.A.
81-571 Gdynia;ul. Chwaszczyńska 194
phone [phone]
phone [phone]
e-mail: [e-mail]
800O87
ROBUST-1000
28.10.2019/EN
www.klimawent.com.pl
800O89
ROBUST-2000
28.10.2019/EN
Contents:
1. Introductory Remarks.......................................................................................................2
2. Application.........................................................................................................................2
3. Reservations of Producer.................................................................................................2
4. Technical Data...................................................................................................................3
5. Structure and Function.....................................................................................................4
6. Assembly and Start-up .....................................................................................................6
7. Operational Use.................................................................................................................7
8. Troubleshooting Guide.....................................................................................................7
9. Maintenance ......................................................................................................................8
10. Occupational Health and Safety.......................................................................................8
11. Transport and Storage......................................................................................................8
12. Terms of warranty.............................................................................................................8
13. Sample of the Declaration of Conformity ........................................................................9

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electrostatic stand filter FOG-2500-P 15.10.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the ROBUST-1000; ROBUST-
2000 filtering units.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional fea-
tures and safety.
Construction of the ROBUST-1000; ROBUST- 2000 filtering units meets the requirements of the
current state of technology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits. /Journal of Laws
EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products / Journal of Laws L 285 of 31.10.2009 /
327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
2. Application
ROBUST appliance has been engineered for air cleaning (filtration) of dry- and coarse dusts,
of particle size above 5μm, arising during various production processes. Especially, it is appli-
cable for filtration during the grinding, reloading the powdery materials as well as other dust
emitting processes in such industries as chemical-, pharmaceutical-, plastic processing, etc.
3. Reservations of Producer
1.
Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
2.
Installing of any additional elements that are not belonging to the normal device structure
(or accessory set) is not acceptable.
3.
Do not undertake any structural changes or constructional modifications on the device on
one’s own.
4.
Mainenance and any repair can be performed exclusively by an authorised person.
5.
Do not apply the device for conveying the air containing aggressive compounds / substan-
ces that would have destructive effect on the filters, and dusts creating explosion hazard.
6.
In the course of operational use, pay attention that any sources of ignition, i.e. glo-
wing cigarette butts / embers do not get into the filtration chamber.

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4. Technical Data
Table No.1
Type
Volume
flow
Maximum
vacuum
Supply
voltage
Motor
rate
Acoustic pressure
level
measured from distance
Waste
drawer
capacity
Weight
1m
5m
[m³/h]
[Pa]
[V]
[kW]
[dB(A)]
[dm³]
[kg]
ROBUST-1000
1100
1700
230/50Hz
0,75
70
61,5
39
100
ROBUST-2000
2000
2000
230/50Hz
1,50
73
66,5
80
152
Caution:
1.
Volume flow has been measured at the clean filters
2.
Suction connections:
ROBUST-1000 –1 x Ø125 mm, 1 x Ø160 mm
ROBUST-2000 –1 x Ø165 mm, 1 x Ø200 mm
3.
Assortment of the ERGO LUX extraction arms is represented on separate catalogue cards
Table No.2 –Cartridge filters
Type
Weight
[kg]
Class
Filtration efficiency
[%]
Quantity of filters
[pieces]
Application
CP163868U
9,6
F9
95
1
ROBUST-1000
CP165768U
13,2
F9
95
1
ROBUST-2000
Fig. No.1 –ROBUST-1000 –Flow chart

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electrostatic stand filter FOG-2500-P 15.10.2019
Fig. No.2 –ROBUST-2000 –Flow chart
5. Structure and Function
ROBUST filtering unit consists of subsequent assemblies:
–
steel sheet housing
–
radial fan –cast aluminium
–
cartridge filter –cellulose-polyester fabric –class F9
–
manual filter cleaning assembly –removes the dust deposited on the pleats surface of the
cartridge filter
–
steel dividers –functioning as a spark catcher
–
waste drawer (container) –to collect the extracted dusts
–
connections on the suction side
–
silencer at the fan outlet
–
motor protective switch –short-circuit- and overload protection
On the connection fitting pieces can be installed ERGO extraction arms or hoses that are con-
nected with the contamination emission source. The dust laden air is drawn (through the inlets)
into the device.
Subsequently the air is cleaned within the cartridge filter –dust accumulates on the pleat sur-
face of the filters. Periodically, clean the filter manually, by turning the knob of the cleaning
assembly. The struck off dust particles fall into the waste drawer that has to be emptied sys-
tematically. The cleaned air is expelled upright from the silencer.
ROBUST is manufactured in two sizes:
●
ROBUST-1000 –volume flow 1000 m³/h
●
ROBUST-2000 –volume flow 2000 m³/h.
ROBUST-1000 is fitted with one connection 125 mm and one 160, and additionally a re-
ducer collar provides the possibility of adaptation of the 160 connection for diameter 125.
ROBUST-2000 is equipped with one connection 160 mm and one 200, whereby the ad-
ditional reducer collar adapts the 200 connection for diameter 160.

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In manufacturer’s execution, both these connections are plugged with a plate. User decides
how to use the connections on one’s own. By means of reducers it is easy to adapt both these
devices most conveniently to the required connection configuration.
Fig. No.3 –ROBUST-1000 –Structure and dimensions
Fig. No.4 –ROBUST-2000 –Structure and dimensions

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electrostatic stand filter FOG-2500-P 15.10.2019
6. Assembly and Start-up
Installing: put the filtering unit simply on a floor surface in a convenient place for operational
use. Mind the appropriate localisation of the intake elements (connections), with reference to
the contamination emission source.
To energize the device, simply plug into 230V/50Hz and turn on the motor protective switch
(see Fig. No.1 –“Fan switch”).
The filtering unit ought to be equipped with adequate local exhausts. This can be ERGO LUX
extraction arms or flexible hoses connecting the inlets with appropriate pollution emission
sources.
ROBUST-1000 –adapted for installing one ERGO LUX-L extraction arm (workrange 2 or 3
metres) of diameter 160 mm (see Phot. 1) or flexible hose of the same diameter by means
of a DC flange connector (see Phot. 2).
Having installed a flange reducer, it is possible to mount two ERGO LUX-K extraction arms
of diameter 125 mm (see Phot. 3) or two flexible hoses of the same diameter.
In the Photos No.1 and No.2 are illustrated configurations of applications of ROBUST.
ROBUST-2000 –the appliance is adapted for installing of one ERGO LUX-D extraction arm
(workrange 2 or 3 metres) of diameter 200 mm (see Phot. No.1) or flexible hose of the same
diameter –(by means of a DC connector).
Having installed a flange reducer, it is possible to mount two ERGO LUX-L extraction arms
(workrange 2 or 3 metres) of diameter 160 mm or two flexible hoses of the same diameter.
Energising is shown in Fig. No.5
Photo No.1
Photo No.2

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Fig. No.5 –ROBUST –Connection Diagram
7. Operational Use
During the use, remember to clean the dusts using periodically the filter cleaning assembly, es-
pecially when the volume flow decreases) –simply turn the knob by hand. The struck off impuri-
ties fall into the waste drawer. It is important to empty the waste drawer systematically. Once a
week withdraw the filters from the device and clean them from the deposited dust / impu-
rities –using a stream of compressed air.ROBUST is fitted with two castor wheels for easy
displacement, and with two legs as braking elements. On the side of legs, there are handles to
lift and displace the whole appliance.
8. Troubleshooting Guide
Table No.3
problem
possible reason
corrective action
1.
The intake air volume
Large amount of dusts deposi-
Clean the filter. In case when filtra-
decreases gradually
ted on the filter surface
tion efficiency is decreasing further,
replace the filter a new one
The filter cleaning assembly is
Repair or replace the filter cleaning
faulty
assembly for a new
2.
Dust is emerging outside
The elements are not tight to
Screw up the cover tight against the
the filtering unit
each other, between the sealing
housing
of the cartridge filter and housing
Failure of the filter
Replace the filter for a new

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electrostatic stand filter FOG-2500-P 15.10.2019
9. Maintenance
Examine the extraction efficiency –if the efficiency decreases, replace the filter for new one.
Once a year of operational use, check thoroughly the technical state of the fan. Submit the
fan motor to periodical inspection –according to the regulations for the operational use of
electrical appliances.
10. Occupational Health and Safety
The use of the filtering unit is exclusively possible after getting acquainted with the con-tents
of the present Use and Maintenance Manual. The fan motor ought to be connected to the po-
wer supply system in accordance with the being in force regulations within the range of per-
sonal protection against the electrical shock and the short-circuit- and overload effects.
The appliance cannot be used for extraction of dust creating explosion
hazard.
Producer bears no liability for any consequences following from the operational use that is in
contradiction to the purpose of this application.
11. Transport and Storage
The appliance ought to be stored in closed rooms and of proper ventilation, in areas free from
aggressive substances. For the transport time, the device ought to be placed on a pallet and
protected from overturn and slide (displacement). It ought to be protected with foil against the
atmospheric factors / weather conditions.
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”. The
warranty does not comprise:
●
device failures caused during the use which is in contradiction with the purpose of appli-
cation and with the present Use and Maintenance Manual
●
mechanical damage and malfunctions caused by User
●
changes, modifications and adaptations carried out on the device on one’s own
●
malfunctions resulting from the improper transport, storage or incorrect maintenance
●
inefficiencies and wear out resulting from the normal routine operational use
Infringement of the Section 3 “Reservations of Producer” of the present Use and Maintenance
Manual and,especially modifications undertaken by User on one’s own or use in contradiction
with the purpose of application –shall result in the loss of warranty validity.

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15.10.2019 electrostatic stand filter FOG-2500-P
13. Sample of the Declaration of Conformity
Declaration of conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, Chwaszczyńska 194
A person, authorized for issuing the technical documentation: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the appliance:
name: filtering unit
type/model: ROBUST-1000; ROBUST-2000
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th, 2006 on machinery –amen-
ding the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014 on the harmonisa-
tion of the laws of the Member States relating to the making available on the market of electrical equipment de-
signed for use within certain voltage limits. /Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th, 2009 establishing
a framework for the setting of ecodesign requirements for energy-related products
/ Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Guideline of March 30th, 2011 on implementing the 2009/125/EC Directive of the European Par-
liament and of the Council with regard to ecodesign requirements for fans driven by motors with an electric in-
put power between 125W and 500 kW /Journal of Laws L No. 90 of 06.04.2011/
The appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [e-mail]
13.779.200 zł paid in total
www.klimawent.com.pl

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electrostatic stand filter FOG-2500-P 15.10.2019
NOTES:

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15.10.2019 electrostatic stand filter FOG-2500-P
NOTES:

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electrostatic stand filter FOG-2500-P 15.10.2019
NOTES: