Klimawent STORM-1000-H User manual

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
Use and Maintenance Manual
Cyclone separator
STORM-1000-H
STORM-2000-H
STORM-5000-H
Manufacturer:
802O20
STORM-1000-H
05.11.2019/EN
KLIMAWENT S.A.
802O21
STORM-2000-H
05.11.2019/EN
81-571 Gdynia;ul. Chwaszczyńska 194
802O22
STORM-5000-H
05.11.2019/EN
phone [phone]
802O14
STORM-1000 SOFT-H
05.11.2019/EN
e-mail: [e-mail]
802O15
STORM-2000 SOFT-H
05.11.2019/EN
www.klimawent.com.pl
802O16
STORM-5000 SOFT-H
05.11.2019/EN
Contents:
1. Introductory Remarks....................................................................................................... 2
2. Application......................................................................................................................... 2
3. Reservations of Producer................................................................................................. 2
4. Technical Data................................................................................................................... 3
5. Structure and Function..................................................................................................... 6
6. Assembly and Start-up .....................................................................................................10
7. Operational Use.................................................................................................................12
8. Troubleshooting Guide.....................................................................................................13
9. Maintenance ......................................................................................................................13
10. Occupational Health and Safety.......................................................................................13
11. Transport and Storage......................................................................................................14
12. Terms of warranty.............................................................................................................14
13. Sample of the Declaration of Conformity ........................................................................15

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the STORM-H cyclone se-
parator.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional fea-
tures and safety.
Construction of the STORM-H cyclone separator meets the requirements of the current state of te-
chnology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits. /Journal of Laws
EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products / Journal of Laws L 285 of 31.10.2009 /
327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
2. Application
STORM-H cyclone separators are efficient in cleaning the dry air from contamination of dust of
particle diameter above 5 m. They belong to vacuum device group. Separation proceeds here
on the basis of centrifugal force phenomenon, whereby the extracted dust accumulates in the
waste container (located underneath the cyclone separator).
In case of coarse dust particles: the STORM-H cyclone separator can work as a final filter, whe-
reas, for fine dust extraction, it can be used as a pre-filter, where it is connected in a line before
the fine filter of similar volume flow.
The dust separating efficiency oscillates within limits 95 –99%.
Separators are manufactured in versions:
–with a fan (STORM-5000-H, STORM-2000-H, STORM-1000-H) or
–without fan (STORM-5000 SOFT-H, STORM-2000 SOFT-H, STORM-1000 SOFT-H).
In a version without the fan, the feature resistance of the separator must be overcome by the
final fan of the cooperating filtering unit.
3. Reservations of Producer
A.
Manufacturer accepts no liability for any consequences following from the operational use
that is in contradiction to the purpose of application.
B.
Installing of any additional elements that are not belonging to the normal device structure
(or accessory set) is not acceptable.

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
C.
Do not introduce any structural changes or constructional modifications on the device on
one’s own.
D.
Protect the device housing from mechanical damage.
E.
Do not apply the device for conveying the air that is contaminated with a mixture of
flammable substances, in a form of gas, vapour, mist or dust which would create ex-
plosive atmosphere with the air.
F.
Do not apply the device for conveying the air containing viscous impurities that would depo-
sit within the device, especially on the impeller.
G.
The device cannot be used for conveying the air containing aggressive contaminants as
they would have destructive effect on the device structure.
H.
During the use, maximum impeller rotations should not exceed nominal rotations.
I.
In the course of operational use, pay attention that any ignition sources i.e. glowing
cigarettebutts / embers should not get into cyclone.
4. Technical Data
Table No.1
Type
Maximum
volume
flow
Maximum
vacuum
Supply
voltage
Motor
rate
Acoustic pressure
level
[dB(A)] from distance
Weight
1m
5m
[m³/h]
[Pa]
[V]
[kW]
[pcs]
[kg]
STORM-1000-H
1400
2000
230
1,5
77,0
67,0
227
STORM-2000-H
3500
4200
3x400
4,0
78,4
73,3
353
STORM-5000-H
7700
4200
3x400
7,5
77,2
72,0
531
STORM-1000 SOFT-H
–
–
–
–
–
193
STORM-2000 SOFT-H
–
–
–
–
–
244
STORM-5000 SOFT-H
–
–
–
–
–
335
CAUTION:
1.
Acoustic pressure level has been measured with the silencer at the outlet.
2.
Weight of the STORM-H separator is given without the weight of the sound absorbing set.
3.
Capacity of the waste container is 330 dm³.
Table No.2
Dust separating efficiency
sawdust
quartz sand
moulding sand
Portland cement
99,5%
99,0%
98,0%
95,0%
STORM-1000-H

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
STORM-1000 SOFT-H
STORM-2000-H

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
STORM-2000 SOFT-H
STORM-5000-H

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
STORM-5000 SOFT-H
5. Structure and Function
STORM-H cyclone separator consists of:
1.
supporting structure,
2.
cyclone (cone-shape in whole height),
3.
self-unloading waste container –with view-holes to control the filling-up ratio,
4.
radial fan –for version STORM-H,
5.
connection fitting piece –for version STORM SOFT-H,
6.
sound absorbing set –for version STORM-H (on separate order),
7.
motor protective switch –for versions STORM-1000-H, STORM-2000-H,
or motor starter –for version STORM-5000-H.
The dust separation process consists in centrifugal forces. Larger dust particles (coarse dust)
is accumulating in the waste container. The cleaned air is discharged (free outlet) or (in appli-
cation with a filtering unit) conveyed into the filtering unit, to submit the air to a precise cleaning.
Structure of the cyclone separator is illustrated in Fig. No.1.

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
Fig. No.1 –STORM-H and STORM SOFT-H –Structure

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
STORM-1000-H
STORM-2000-H
STORM-5000-H
Fig. No.2 –
STORM-H –Dimensions

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
STORM-1000SOFT-H
STORM-2000 SOFT-H
STORM-5000 SOFT-H
Fig. No.3 –
STORM SOFT-H –Dimensions

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
Table No.3 –Additional equipment –Sound absorbing sets
Type
D1
D2
H
Weight
Application
[mm]
[mm]
[mm]
[kg]
ZT-STORM-1000-H
200
200
990
6
STORM-1000-H
Type
A x B
D2
H
Weight
Application
[mm]
[mm]
[mm]
[kg]
ZT-STORM-2000-H
250x295
400
1410
24
STORM-2000-H
ZT-STORM-5000-H
370x380
400
1525
26
STORM-5000-H
6. Assembly and Start-up
The appliance is designed for use inside the industrial rooms. They can be also used outside the
building, but with additional protection against atmospheric factors / weather conditions (i.e. roofing)
The separator must be placed stably on the even floor surface, assuring that there is free access
to the waste container. It must be fastened to the floor by four foundation bolts.
To connect the fan to the power supply system, use motor protective switch WS (in separators
STORM1000-H, STORM-2000-H) or motor starter RS (in the separator STORM-5000-H).
For specification of the above mentioned switches and starters see the catalogue in Section “Elec-
trical accessories”.

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
Fig. No.5 –STORM-2000-H –Connection Diagram
CAUTION:
1. setting of the overload protec-
tion It = 1,1 In
2. insulation class I
Fig. No.6 –STORM-5000-H –Connection Diagram
In application, where the cyclone separator serves as a final filter, the fan outlet ought to be
equipped with a sound absorbing set (delivery on separate order).
Whereas, when the cyclone works as a pre-filter, it is important to connect the fan outlet with
the filtering unit by means of ventilation conduit of a diameter suitable to fan outlet diameter.
Similarly, the same connection must be carried out for the STORM SOFT-H outlet, itself.

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
Prior to start-up of the fan, check the connection between the motor and the PE protec-
tive cable and examine the electrical connections (important is the correct impeller rota-
tion sense according to the arrow on the housing).
Electrical connections ought to be carried out according to the enclosed Connection Diagrams
and performed by an authorized person with adequate qualifications.
7. Operational Use
The appliance does not require any additional routine technical supervision after the start-up. In
case, the place of use is changed, repeat the steps described in Section 6 on installing and adap-
tation of the ventilation system to the new application. The waste container is equipped with sight-
glasses for filling-up ratio monitoring. When the waste container is filled up, switch off the device
and empty the container according to the instructions on pages 12, 14. Having cleaned the con-
tainer, put it underneath the cyclone separator again.
Fig. No.7 –Waste container
CAUTION:
Capacity of the waste container: 330 dm3
Total capacity of waste –up to the maximum sight-glass level: 285 dm3
Maximum weight of waste: 500 kg.
TRANSPORT OF THE WASTE CONTAINER
1.
The construction of the container is adapted for transporting by a fork-lift of forks not broader
than 100mm.
2.
Prior to transport, insert the forks into the transporting guide tunnels of the container suspen-
ded underneath the cyclone, (dimension and spacing between the forks are as in the drawing
above), and subsequently release the clasp fasteners.
3.
Having removed the clasp fasteners, slide out the container from underneath the cyclone and
carry it into the dumping (reloading) site.
4.
During the transport handle with care –THE WASTE CARGO IS HIGH WEIGHT –500 kg.
xxx

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
EMPTYING OF THE WASTE CONTAINER
1.
The container is equipped with a swinging discharge bottom, protected with a clasp mecha-
nism on both sides of the bottom.
2.
Transport the waste container (with a forklift) above a larger collective container, then open
the bottom cover (release the locking hooks). Take precaution while dumping –the unloa-
ding mass would cause a sudden bottom cover drop.
3.
Having emptied and cleaned the waste container, shut the bottom cover and close its hook
fastenings (of the bottom cover).
4.
Transport the waste container back and install it underneath the cyclone separator.
8. Troubleshooting Guide
Table No.4
Problem
Possible reason
Corrective action
1.
Sudden drop in the suction
Objects, impurities, causing
Clean the inlet grill
volume flow.
obstacle to the air flow,
and remove the clogging
got stuck at the inlet grill.
objects.
2.
Abrupt vibration of the fan
Clogging objects, causing
Disconnect the fan from
occur.
obstacle to the air flow,
the power supply and
got stuck at the impeller.
remove the object.
The impeller is faulty.
Replace the impeller and
the motor for new.
3.
Cleaning efficiency
Ventilation ducting got
Replace the ventilation
of the dust laden air
damaged.
ducting for new.
is decreasing.
The waste container
Empty the waste container
is overloaded (over-filled).
(see Fig. No.7).
9. Maintenance
The construction provides long-lasting and efficient work without routing technical supervision.
In the course of operational use, simply it is sufficient to control the systematic waste container
emptying. Examine the mechanical efficiency of connections with the devices of local exhausts.
After a year of use, the fan ought to be submit to a detailed technical supervision. Additionally,
the fan motor is subject to technical revision, according to the instructions of the motor manu-
facturer.
10. Occupational Health and Safety
Startup and operational use are possible after getting acquainted with the present Use
and Maintenance Manual.
The use is easy and safe and do not cause hazard to operators. Manufacturer is not responsi-
ble for effects caused during the incorrect use, in contradiction to the purpose of application.
The cyclone separator ought to be fastened to the floor by means of four foundation bolts M16.
Any activity related to connection to the power supply system should be carried out according
to the instructions of Section 6 of the present User’s Manual. This must be executed by an au-
thorized person with qualification (according to the valid regulations).
The fan motor ought to be protected against short-circuit- and overload effects. During the use,
examine connection between the fan and the PE protective cable.
The appliance meets the safety requirements of the Machinery Directive 2006/42/EN and
do not require any additional means of protection for a safe use.

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
Any supervision activity and repar on the fan ought to be performed after
the appliance is disconnected from the power supply system.
11. Transport and Storage
Cyclone separators are wrapped in foil and placed on palettes, on which is written their eight.
During the loading and transport the appliance must not be thrown, or knocked down. Within
the time of transporting, protect the device from weather conditions and damage.
Cyclone separators should be stored in dry rooms and in areas of efficient ventilation.
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”. The
warranty does not comprise:
●
mechanical damage and malfunctions caused by User,
●
device failures caused during the use which is in contradiction with the purpose of appli-
cation and with the present Use and Maintenance Manual,
●
changes or structural modifications carried out on one’s own,
●
malfunctions resulting from the improper transport, storage or incorrect maintenance.
Infringement of the Section 3 “Reservations of Producer” of the present Use and Maintenance
Manual and,especially modifications undertaken by User on one’s own or use in contradiction
with the purpose of application –shall result in the loss of warranty validity.

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05.11.2019 cyclone separator STORM-H-{1000;2000;5000}
13. Sample of the Declaration of Conformity
Declaration of conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, Chwaszczyńska 194
A person, authorized for issuing the technical documentation: Teodor Świrbutowicz, KLIMAWENT S.A.
hereby declares that the appliance:
name: cyclone separator
type/model: STORM-H
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th, 2006 on machinery –amen-
ding the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014 on the harmonisa-
tion of the laws of the Member States relating to the making available on the market of electrical equipment de-
signed for use within certain voltage limits. /Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th, 2009 establishing
a framework for the setting of ecodesign requirements for energy-related products
/ Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Guideline of March 30th, 2011 on implementing the 2009/125/EC Directive of the European Par-
liament and of the Council with regard to ecodesign requirements for fans driven by motors with an electric in-
put power between 125W and 500 kW /Journal of Laws L No. 90 of 06.04.2011/
The appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones being reached by upper and lower limbs”
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [e-mail]
13.779.200 zł paid in total
www.klimawent.com.pl

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cyclone separator STORM-H-{1000;2000;5000}05.11.2019
NOTES: