Knick Protos CONDI 3400(X)-051 User manual

Measuring Module Protos CONDI 3400(X)-051
For Conductivity Measurement with Electrodeless
Sensors
The Art of Measuring.
Aktuelle Produktinformation: www.knick.de
Analysenmesssystem
Protos 3400(X)
Betriebsanleitung Messmodul Protos CONDI 3400 (X)-051
zur Leitfähigkeitsmessung mit induktiven Sensoren
Deutsch
The Art of Measuring.
Aktuelle Produktinformation: www.knick.de
Analysenmesssystem
Protos 3400(X)
Betriebsanleitung Messmodul Protos CONDI 3400 (X)-051
zur Leitfähigkeitsmessung mit induktiven Sensoren
Deutsch
Protos 3400(X)
Process Analysis System
User Manual
English
Latest Product Information: www.knick.de

Trademarks
The following trademarks are used in this manual without further marking:
CalCheck®, Calimatic®, Protos®, Sensocheck®, Sensoface®, ServiceScope®, Unical®, VariPower®, Ceramat®,
SensoGate®
are registered trademarks of Knick Elektronische Messgeräte GmbH & Co. KG, Germany
Memosens®
is a registered trademark of
Endress+Hauser Conducta GmbH & Co. KG, Germany
Knick Elektronische Messgeräte GmbH & Co. KG, Germany
SMARTMEDIA®
is a registered trademark of Toshiba Corp., Japan
©2017 Subject to change without notice
Return of Products under Warranty
Please contact our Service Team before returning a defective device. Ship the cleaned device to
the address you have been given. If the device has been in contact with process fluids, it must be
decontaminated/disinfected before shipment. In that case, please attach a corresponding certificate,
for the health and safety of our service personnel.
Disposal
Please observe the applicable local or national regulations concerning the disposal of
“waste electrical and electronic equipment”.
Knick
Elektronische Messgeräte GmbH & Co. KG
Beuckestr. 22
14163 Berlin, Germany
Phone: [phone] - 0
Fax: [phone] - 200
Web: www.knick.de
Email: [email protected]

3
Table of Contents
Protos CONDI 3400(X)-051 Module
Return of Products under Warranty .................................................................................... 2
Disposal ......................................................................................................................................... 2
Trademarks ................................................................................................................................... 2
Intended Use................................................................................................................................ 6
Conformity with FDA 21 CFR Part 11.................................................................................. 6
Safety Information ..................................................................................................................... 7
Software Version ........................................................................................................................ 8
Modular Concept ....................................................................................................................... 9
Short Description .......................................................................................... 10
Short Description: FRONT Module ....................................................................................10
Short Description: Menu Structure....................................................................................11
Short Description: BASE Module........................................................................................13
Terminal Plate CONDI 3400(X)-051 Module ................................................ 14
Inserting the Module .................................................................................... 15
Application of SE 655 / SE 656 Sensors ....................................................... 16
Preparing the Special Cable .................................................................................................17
Menu Selection.............................................................................................. 20
Menu Structure.............................................................................................. 20
Passcode Entry............................................................................................... 21
Changing a passcode.....................................................................................................21
Configuring the Measurement Display ....................................................... 22
Calibration / Adjustment .............................................................................. 25
Adjustment.................................................................................................................................26
Temperature Compensation................................................................................................27
HOLD Function During Calibration ...................................................................................28
Automatic Calibration with Standard Calibration Solution......................................30
Manual Entry of Calibration Solution ...............................................................................32
Product Calibration .................................................................................................................34
Data Entry of Premeasured Sensors..................................................................................36
Zero Correction.........................................................................................................................37

4
Table of Contents
Protos CONDI 3400(X)-051 Module
Parameter Setting: Operating Levels .......................................................... 39
Administrator level .........................................................................................................39
Operator level ...................................................................................................................39
Viewing level .....................................................................................................................39
Parameter Setting: Locking a Function ...........................................................................40
Activating Parameter Setting ..............................................................................................41
Documenting Parameter Setting .......................................................................................42
ProgaLog 3000 Software (Option) forConfiguration and Documentation .......44
Configuration using "ProgaLog 3000".....................................................................47
Parameter Setting ......................................................................................... 48
Default Settings and Selection Range..............................................................................48
TC Process Medium ................................................................................................................49
Parameter Setting: Concentration Curves ......................................................................50
Concentration Table................................................................................................................53
Configuring a Calculation Block................................................................... 56
Logbook .....................................................................................................................................57
Factory setting ..........................................................................................................................57
Messages: Default Settings and Selection Range........................................................58
Current Outputs, Contacts, OK Inputs ......................................................... 60
Configuring the Current Output.........................................................................................60
Current Outputs: Characteristics ........................................................................................61
Output Filter...............................................................................................................................63
NAMUR Signals: Current Outputs ......................................................................................64
NAMUR Signals: Relay Contacts..........................................................................................65
Relay Contacts: Protective Wiring ......................................................................................66
Relay Contacts, Usage ............................................................................................................67
Relay Contacts: Sensoface Messages................................................................................68
Rinse Contact.............................................................................................................................69
Icons in the Measurement Display ....................................................................................70
Limit Value, Hysteresis, Contact Type................................................................................70
OK1, OK2 Inputs: Specify Level ...........................................................................................71
Select Parameter Set (A, B) via OK2 Input.......................................................................72
Signaling Active Parameter Set via Relay Contact.......................................................72

5
Table of Contents
Protos CONDI 3400(X)-051 Module
Maintenance .................................................................................................. 73
Diagnostics Functions................................................................................... 74
Opening the Diagnostics Menu..........................................................................................74
Point of Meas Description.....................................................................................................74
Logbook.......................................................................................................................................74
Device Description ..................................................................................................................75
FRONT Module..........................................................................................................................75
BASE Module..............................................................................................................................75
Module Diagnostics.................................................................................................................76
Sensor Monitor..........................................................................................................................76
Cal Record...................................................................................................................................76
Message list ...............................................................................................................................79
Specifications................................................................................................. 82
Appendix........................................................................................................ 85
Minimum Spans for Current Outputs ...............................................................................85
Index............................................................................................................... 90
Menu Selection.............................................................................................. 96

6
Intended Use
The module is an input module for conductivity measurement with commer-
cially available electrodeless (toroidal) sensors.
The CONDI 3400X-051 module is intended for operation in locations subject to
explosion hazards which require equipment of Group II, device category 2(1),
gas/dust.
In their directive “Title 21 Code of Federal Regulations, 21 CFR Part 11,
Electronic Records; Electronic Signatures“ the US American health agency FDA
(Food and Drug Administration) regulates the production and processing of
electronic documents for pharmaceutical development and production. This
results in requirements for measuring devices used for corresponding applica-
tions. The following features ensure that the Protos 3400(X) modular process
analysis system meets the demands of FDA 21 CFR Part 11:
Electronic Signature
Access to the device functions is regulated and limited by individually adjust-
able codes (“Passcodes“). This prevents unauthorized modification of device
settings or manipulation of the measurement results. Appropriate use of these
passcodes makes them suitable as electronic signature.
Audit Trail Log
Every change of device settings can be automatically recorded and docu-
mented in the Audit Trail Log on the SmartMedia card. The recording can be
encrypted.
Conformity with FDA 21 CFR Part 11

7
Safety Information
Application in Hazardous Locations
Caution!
Never try to open the module! If a repair should be required,
return the module to our factory.
If the specifications in the instruction manual are not sufficient for assessing
the safety of operation, please contact the manufacturer to make sure that
your intended application is possible and safe.
Be sure to observe during installation:
• Switch off power supply before replacing or inserting a module.
• Protect the signal inputs of the modules against electrostatic discharge.
• Before commissioning it must be proved that the device may be connected
with other equipment.
• Observe correct shielding.
Application in Hazardous Locations:
CONDI 3400X-051 Module
The module is approved for operation in hazardous locations.
Observe all applicable local codes and standards for the installation of
electrical equipment in hazardous locations. For orientation, please refer to
IEC 60079-14, EU directives 2014/34/EU and 1999/92/EC (ATEX), NFPA 70 (NEC),
ANSI/ISA-RP12.06.01.
• When installing the device in a hazardous location, observe the specifica-
tions of the EC-Type-Examination Certificate and, if applicable, of the Control
Drawing (download: www.knick.de).
• Before commissioning you must prove that the device may be connected
with other equipment, such as a supply unit including cables and wires.
• In hazardous locations the device shall only be cleaned with a damp cloth to
prevent electrostatic charging.
• Devices and modules which have already been used shall be subjected to
a professional routine test before they may be operated in another zone or
another type of protection.

8
Software Version
CONDI 3400(X)-051 Module
Device Software Protos 3400(X)
The CONDI 3400-051 module is supported by software version 3.0 or higher.
The CONDI 3400X-051 module is supported by software version 4.0 or higher.
Module Software CONDI 3400(X)-051
Software version 2.x
Menu Display Device description
Device hardware and software
version
Provides information on all modules
installed: Module type and function,
serial number, hardware and software
version and device options.
Select the different modules (FRONT,
BASE, slots 1 - 3) using the arrow keys.
Device description
Return
22.7 °C
1.225 mS/cm
Operating panel Protos
Module FRONT 3400-011
Hardware: 1.1, Software: A.2
Serial number: 08150815
BASE
Module FRONT
Query actual device/module software
When the analyzer is in measuring mode:
Press menu key, open Diagnostics menu: Device description
Options
Device description
Return
22.7 °C
1.225 mS/cm
Inp. electrodeless sensors and °C
Module CONDI 3400-051
Hardware: 1, Software: 2.0
Serial number: 471101147
BASE
Module FRONT
Options
Query module software
Module CONDI 3400-051,
hardware and software version,
serial number –
here installed in slot3.

9
Modular Concept
Basic unit, measuring modules, additional functions
Documentation
The basic unit is accompanied by a CD-ROM containing the complete
documentation.
Latest product information as well as user manuals for earlier software
releases are available at
www.knick.de.
The Protos 3400(X) is an expandable modular process analysis system.
The basic unit (FRONT and BASE modules) provides three slots which can be
equipped by the user with any combination of measuring or communication
modules. The software capabilities can be expanded by additional functions
(options). Additional functions must be ordered separately. They are supplied
with a device-specific TAN for function release.
3 module slots
for free combination of
measuring and communication
modules
Measuring modules
• pH / ORP / Temp
• O2/ Temp
• Noncontacting conductivity / Temp
• Contacting conductivity / Temp
• Memosens sensors
Additional functions
Activation via
device-specific TAN
SmartMedia card
Data recording
ProgaLog 3000
Windows® software for
parameter setting and
data evaluation
Protos 3400(X) Modular Process Analysis System
Communication modules
• OUT (additional switching and current
outputs)
• PID (analog and digital controller)
• Profibus PA
• Foundation Fieldbus
• FIU (Memosens, Unical)
(software occupies 2 slots)
• Unical probe controller

10
Short Description
Short Description: FRONT Module
Transflective LC graphic display
(240 x 160 pixels)
white backlighting, high resolution and
high contrast.
Red LED
signals failure (On) or
maintenance request/function check
(flashing) according to NE 44.
4 captive screws
for opening the analyzer
(NOTICE! Make sure that the gasket between FRONT and
BASE is properly seated and clean!)
Green LED
Voltage supply okay
5 self-sealing cable glands
M20 x 1.5
for entry of voltage supply and signal lines
2 softkeys
with context-sensitive functions.
User interface
with plaintext menus as recom-
mended by NAMUR.
Menu texts can be switched to:
German, English, French, Italian,
Swedish/Portuguese or Spanish.
Intuitively acquirable menu logic,
based on Windows standards.
Control panel
3 function keys
(menu, meas, enter)
and 4 arrow keys for menu selection
and data entry
Measurement display
Secondary displays
24.0°C 25.8°C

11
Measure
Short Description: Menu Structure
Basic functions: Calibration, Maintenance, Parameter setting, Diagnostics
Calibration
Maintenance Parameter setting Diagnostics
Menu groups
1
2
3
1147 2958 1246
Operator level
1989
Administrator level
Passcode:
Selection of
further
menu items:
Module 1
Module 2
Module 3
BASE
Module 1
Module 2
Module 3
SYSTEM
FRONT
BASE
Module 1
Module 2
Module 3
Message list
Point of meas
description
Logbook
Device description
FRONT
BASE
Module 1
Module 2
Module 3
4
56
Legend:
1) Pressing the menu key accesses menu selection.
2) Pressing the meas key returns to measurement.
3) Menu groups are selected using the arrow keys
4) Press enter to confirm, enter passcode
5) Further menu items are displayed
6) Selected functions of the Diagnostics menu can be recalled
via softkey even when in measuring mode

12
Short Description: FRONT Module
View into the open device (FRONT module)
Terminal plates
of “hidden” modules
Each module comes with an adhesive label
containing the contact assignments. This
label should be sticked to the inner side
of the front (as shown). Then, the terminal
assignments remain visible even if further
modules are inserted.
Slot for SmartMedia card
• Data recording
The SmartMedia card expands the
measurement recorder capacity to
> 50000 records.
• Exchange of parameter sets
5 parameter sets can be stored on the
SmartMedia card, 2 of them can be
loaded simultaneously to the analyzer
and be switched by remote control.
Parameter sets can be transmitted
from one analyzer to the other.
• Function expansions
are possible with additional software
modules, which are released using
transaction numbers (TAN).
• Software updates
The circumferential sealing
guarantees IP 65 protection and allows spray
cleaning / disinfection.
Caution! Keep clean!
Replacing the front module
Pull off power cord and ground wire.
To separate the FRONT module from
the BASE module, turn the retaining screws
of the pivot hinge by 90°.

13
Short Description: BASE Module
View into the open device (BASE module, 3 function modules installed)
BASE module
2 current outputs (free assignment of
process variable) and 4 relay contacts,
2 digital inputs.
VariPower broad-range power supply unit,
20 ... 265 V AC/DC, suitable for all public
mains supplies in the world.
Power supply units, Ex version:
100 ... 230 V AC or
24 V AC/DC
Important notice concerning SmartMedia Card
The SmartMedia card may be inserted or replaced with the power supply
switched on. Before a memory card is removed, it must be “closed” in the main-
tenance menu. When closing the device, make sure that the sealing is properly
seated and clean.
Module equipment
Module identification: Plug & Play.
Up to 3 modules can be combined as
desired. Several input and communication
modules are available.
Warning!
Do not touch the terminal compartment,
there may be dangerous contact voltages!
Notice
Only one module can be
connected in addition to a
FIU 3400(X)-140/141 module.

14
Terminal Plate CONDI 3400(X)-051 Module
Attaching the Terminal Plates
The terminal plates of the lower modules can
be sticked to the inner side of the door.
This facilitates maintenance and service.
Terminal Plate CONDI 3400-051 Module

15
Inserting the Module
Note: Be sure to connect the shielding properly!
Switch off power supply
Open the device (loosen the 4 screws at the front)
Place module in slot (D-SUB connector)
Tighten fastening screws of the module
Connect sensor cable
Close device, tighten screws at the front
Switch on power supply
Set parameters
NOTICE!
Be sure to select the sensor type you are using in the parameter
setting menu!
Make sure that the cable
glands are tightly closed to
protect against humidity.
1.
2.
3.
4.
5.
6.
7.
8.

16
ca. 15
47
560
39
24
26,4
G 3/4
Application of SE 655 / SE 656 Sensors
Dimension Drawing
W 36
Max. torque 20 Nm!
143 (PFA) / 148 (PEEK)
Dimensions in mm.

17
3
4
5
Connection of SE 655 / SE 656 Sensors
Preparing the Special Cable
Preparing the Shield Connection
Pre-assembled special cable for SE 655 / SE 656 sensors
Pre-Assembled Special Cable:
• Insert the special cable through the cable
entry into the terminal compartment.
• Remove the already separated part of
the cable insulation (1).
• Turn the shielding mesh (2) over the
cable insulation (3).
• Then shift the crimp ring (4) over the
shielding mesh and tighten it using a
pince (5)
receive hi
receive lo
send lo (jumper to 3!)
send hi
RTD (temp)
RTD (temp)
sense (temp)
shield
BU
RD
RD
BU
GN
WH
YE
GN/YE
Coax RD
Coax WH

18
• The shield wire (*, GN/YE) must be connected to the shielding mesh
of the special cable using a crimp ring (see ”Preparing the shield
connection”).
receive hi
receive lo
shield shield Senso Loop RTD RTD sense
BU RD
RD BU
Shield (GN/YE)*
GN
YE
Coax RD
Coax WH
WH
send lo
send hi
Wiring Example
SE 655/SE 656 Sensor
Connecting the pre-assembled cable

19
The brown wire is not connected.
Wiring Example
SE 660 Sensor
Connecting the pre-assembled cable
receive hi
receive lo
shield shield Senso Loop RTD RTD sense
Shield (GN/YE)*
GN
YE
Coax red, core
Coax black, shield
WH
send lo
send hi
Coax red, shield
Coax black, core

20
1
2
Menu selection
Return to meas
Select: [enter]
Lingua
Menu Selection
1Pressing menu accesses menu selection.
2Pressing meas returns to measurement.
After switching on, the analyzer performs an internal test routine and
automatically detects the number and type of modules installed.
Then, the analyzer goes to measuring mode.
Measure
Menu Structure
Calibration Maintenance Parameter Setting Diagnostics
Menu groups (Select using arrow keys)
1
2
3
1147 2958 1246
Operator level
1989
Admin. level
Passcode
(as delivered)
Selection of further
menu items:
3Arrow keys for selecting a menu group
4enter key for confirming a selection
1
2
3
4
0.120 mS/cm
25.1 °C
0.120
8.06
24.0°C 25.8°C