Kogan KASPACRAILA User manual

DIY MARBLE RUN ROLLER
COASTER
KASPACRAILA

• Ensure all safety instructions are read and understood before use. Retain this user
guide for future reference.
• WARNING: Choking hazard. This toy contains small parts. It is not suitable for
children under 5 without parental supervision.
• This product is intended for use by persons aged 15 years and over.
• Keep small parts away from children.
• This product contains sharp edges which can cause injury if appropriate care is not
taken, particularly during assembly.
• Do not bend the steel components.
• Do not place anything other than the supplied steel ball on the rails.
• Do not force the motor to stop running, doing so may cause it to overheat and
suffer damage.
• Store safely while not in use.
• Do not use with rechargeable batteries (NI-CD batteries, etc.)
• Ensure batteries are inserted correctly, paying close attention to the orientation of
the polarity.
• Ensure this product is turned off and remove the batteries after use.
Caution:
• Do not disassemble the electronic components or allow them to become wet or
dirty.
• Do not store the product in direct sunlight.
• The product should not be used for more than 5 consecutive hours to avoid motor
wear.
SAFETY & WARNNINGS

Parts:
B1 Base (x3)
S1 Shaft (x9)
R1 Rail (5m)
A1 Arm (x5 + spare)
A2 Arm Stand A
(x5 + spare)
A3 Arm Sheath
(x5 + spare)
A4 Arm Stand B
(x5 + spare)
A5 Arm Wrench
(x10 + spare)
A6 Rail Stand
(x29 + spare)
G1 Gear Box
F1 Fork
E1 Elevator Helix (x12)
E2 Elevator Ring (x3)
E3 Elevator Cover
E4 Elevator Stand
(x3)
C1 Corner A (x3)
C2 Corner B (x3)
C3 Corner Stand (x6)
L1 Loop
L2 Loop Stand
COMPONENTS

B2 Base Holder
(large) (x2)
B3 Base Holder
(small) (x2)
G2 Gear Box Stand
(x2)
Steel Ball (x2)
Rail Joint (x2)
To o l s R e q u i re d :
Pliers
Marker

Step 1: Base assembly
• Join the 3 Bases (B1) together.
• Secure the Bases using the Base Holders (B2) (B3) in the positions shown.
ASSEMBLY
(B2)Base holder (big)
(B3)Base holder (small)
(B1) Base

Step 2: Arm assembly
• Connect Arm Stand B (A4) to the Arm Sheath (A3).
• Connect the Arm Sheath (A3) to Arm Stand A (A2).
• Insert Arm (A1) into Arm Stand A (A2) (Figure 1).
• Insert the Arm Wrench (A5) and turn it 90° counter-clockwise to lock the Arm (A1) in
place (Figure 2).
• Repeat the assembly process for the 4 remaining Arms (A1).
Note: To a d j u s t t h e a n g l e of t h e a r m , first unlock the Arm Wrench (A5) by turning it 90°
clockwise. Make the required adjustments and then lock the Arm (A1) back in place.
(A1)Arm
(A3)Arm Sheath
(A5)Arm Wrench
(A2)Arm Stand A
(A4)Arm Stand B
Figure 1
Figure 2

Step 3: Elevator installation
• Insert a Shaft (S1) into the Gear Box (G1) (Figure 3).
• Insert 12 Elevator Helix (E1) pieces onto the Shaft (S1). Ensure the helix pieces are
inserted correctly with no space left between the Gear Box (G1) and the Helix (E1)
(Figure 4).
Ensure no space is left
between the gear box
and elevator helix or
the elevator will not run
(E1)Elevator Helix
(S1)Shaft
(G1)Gear Box
Figure 3
Figure 4

• Insert 3 Shafts (S1) into the holes on the Gear Box (G1) (Figure 5).
• Insert the 3 Elevator Rings (E2) onto the Shafts (S1) in the positions shown. Ensure
Elevator Rings (E2) are inserted with the ringways convex side up (Figure 6).
(E2)Elevator Ring
(E2)Elevator Ring
The ringways
must be convex
side up
(S1) Shaft
Figure 5
Figure 6

• Attach the Elevator Cover (E3) to the shafts (Figure 7).
• Attach 3 of the Rail Stands (A6) to the Elevator Rings (E2) in the positions shown
(Figure 8).
• Attach an Elevator Stand (E4) to each of the Elevator Rings (E2) (Figure 9).
(E4) Elevator Stand
(E2) Elevator Ring
(E3)Elevator Cover
(A6)Rail Stand
(A6) Rail Stand
Figure 8
Figure 9
Figure 7

Step 4: Rail Stands
• Attach 3 Rail Stands (A6) to the Fork (F1) (Figure 10).
• Attach 2 Rail Stands (A6) to the each of the Corners (C1) (C2) (Figure 11).
• Attach 2 Rail Stands (A6) to the Loop (L1) (Figure 12).
(L1)Loop
(C1) (C2) Corners
(A6) Rail Stand
(F1) Fork
(A6)Rail Stand
(A6) Rail Stand
(A6) Rail Stand
(A6) Rail Stand
(A6) Rail Stand
Figure 10
Figure 11
Figure 12

Step 5: Shaft, Corner & Arm Installation
Attach the 5 shafts (S1) to base in the positions shown (Figure 13 & 14).
Loop
Elevator
Loop
Elevator
Figure 13
Figure 14

Corners:
• The corners are marked as shown (Figure 15) to help distinguish between Corner A
(C1) and Corner B (C2).
• Each corner piece has three different mounting positions for attaching onto the
shafts. Pay close attention to the orientation shown in (Figure 17) to ensure correct
assembly.
Arms:
• To s e c u r e t h e A r m a s s e m b l y t o t h e s h a f t s , i n s e r t t h e s h a f t i n t o A r m S t a n d B (A4).
• Secure the shaft in place by inserting an Arm Wrench (A5) and rotating 90°
counter-clockwise (Figure 16).
(C1) Corner A
(C2) Corner B
(A5)Arm Wrench
(A4) Arm Stand B
Figure 15
Figure 16
Note:
Unlock the Arm Wrench before adjusting the arm angle.

Attaching the Arms & Corners to the Shafts:
Attach the Arm assemblies and Corner pieces (C1) (C2) to the Shafts (S1). Pay close
attention to the orientation of the mounting positions (Figure 17).
Note: Shafts B & C are joined together with a Corner A (C1) piece.
(C2)
UP
DOWN
BACK
FRONT
Figure 17
(C2)
(C1)
(C1)
(C1)
(C2)

Step 6: Attaching the Elevator & Loop
• Attach the Gear Box Stand (G2) to the underside of the Gear Box (G1) (Figure 18).
• Attach the Elevator to the base in the position shown (refer to Figures 13 & 14).
• Attach the Loop Stand (L2) to the underside of the Loop (L1) (Figure 19).
• Attach the Loop (L1) to the base in the position shown (refer to Figures 13 & 14).
(G1)Gear Box
[L2] Loop stand
Insert into the
holes on base
(G2) Gear Box Stand
(L2)Loop Stand
(L1)Loop
Front
Back
Figure 18
Figure 19

Cutting the Rails to Length
• Following the table below measure and mark the rails to the appropriate lengths.
• Use pliers or side cutters to cut the rails in the marked positions.
Note: To a v o i d c o n f u s i o n a n d e n s u r e c o r r e c t a s sembly, it is recommended to clearly label
each rail.
Rail
a
b
c
d
e
f
g
h
i
j
Front (mm)
26
70
73
162
174
275
309
415
415
487
Back (mm)
26
73
79
157
170
273
313
416
420
487
Cut the front Rail (R1) on an angle so it aligns with the Corners (C1) (C2) as shown below.
RAIL INSTALLATION
Cut with pliers
(R1) Rail
(C1) (C2) Corner part
(R1) Rail stand

Rails (R1) can be joined together using a Rail Joint
(R2)
as shown below.
Assembly:
• Insert the rails into the notches in the Arms (A1) (Figure 20). Adjust the position and
angle of the arm as required, before installing the rails.
• To e n s u r e s t a b i l i t y , t he distance between the arms should be approximately 8-
10cm apart. A rail stand should be used if the distance is longer.
(A1)Arm
Rail
Figure 20
(R1)Rail
(R2)Rail Joint
(R1) Rail

Inclines:
• Ensure the rails are kept parallel to each other (Figure 21).
• Ensure the inclines are smooth without kinks or waves (Figure 22).
Figure 21
Figure 22

Installation
Step 1:
• Insert 2 Rails (h) between the Elevator and Corner B (C2).
• Insert 2 Rails (j) between the Elevator and Corner B (C2).
• Insert 2 Rails (b) between the Elevator and Corner B (C2).
(j)
(h)
(b)

Step 2:
• Insert 2 Rails (g) between the Loop (L1) and Fork (F1).
• Insert 2 Rails (a) between the Loop (L1) and Corner B (C2).
• Insert 2 Rails (i) between Corner B (C2) and the Elevator entry.
Note: Ensure the rail is close to the helix at the Elevator entry so the ball runs smoothly.
(a)
(g)
(i)