Koganei CPL34F User manual
Swing type
(Moves in the X, Y, Z, θ, and α axes)
Parallel type
(Moves in the X, Y, and θ axes)
Catalog No.BK-0043-②
RoHS compliant
product
Compliance Light
In addition to automatically aligning errors with
the position of workpiece insertion, Compliance
Light can be used for press fitting processes.
* Please purchase the installation plate separately.
Compliance Light
CPL70F (parallel type)
Mounting plate
Flat type air hand
AFDPG-8
Improves process during workpiece
insertion and press fitting
Lightweight and compact
High rigidity and withstand load capacity
The parallel type can be used as a press fitting base
4 sizes
□34 mm [1.339 in.], 54 mm [2.126 in.],
□70 mm [2.756 in.], □90 mm [3.543 in.]
●❶
Compliance Light
Parallel type
The parallel type corrects positional errors when inserting workpieces
and press fitting, and when handling workpieces in the X, Y, and θ axes.
CAUTION Read the safety precautions on page 3 before using this product.
Range of movement:
X, Y, and θ
Disk
Restraining ring
Spring
Frame
Plate Spacer
Steel ball
Spacer
Piston Unit
● When applying air pressure
Steel balls for positioning are pressed by the internal
piston so that the unit and plate maintain a centered
position.
●
When not applying air pressure (if with centripetal force)
The centripetal force of the restraining rings in the
unit and plate maintain the center by acting in the
directions of the X, Y, and θ axes.
Glossary
Centripetal force: For Compliance Light, the restraining
rings provide a force of 3 to 5 N [0.674 to 1.124 lbf.]
(when movement is 0.5 mm [0.02 in.]) that acts to
maintain the center.
This force is called "centripetal force".
Air pressure
applied Locked
Air pressure not
applied Unlocked
Air pressure not
applied Unlocked
Explanation of operation
The parallel type can be used as a
pedestal for press fitting processes
●
You can also select no centripetal force (no restraining rings) as an option.
CPL90F CPL70F CPL54F CPL34F
●
Side
view
● Top
view
●
Front
view
●
Bottom
view
Locating pin hole
Standard setup
Locating pin holes
Standard setup
Piping port
Error correction
functioning
Completion of
workpiece insertion
Positioning error
Beginning of
workpiece insertion
Improved withstand load capacity
Before selecting and using the product, please read all the Safety Precautions carefully to ensure proper product use.
The Safety Precautions shown below are to help you use the product safely and correctly, and to prevent injury or damage to you, other people, and assets beforehand.
Follow the Safety Precautions for: ISO4414 (Pneumatic fluid power—Recommendations for the application of equipment to transmission and control
systems), JIS B 8370 (Pneumatic system regulations)
DANGER
■This product was designed and manufactured as parts for use in General Industrial Machinery.
■
In the selection and handling of the equipment, the system designer or other person with fully adequate knowledge and experience should always
read the Safety Precautions, Catalog, Owner
’
s Manual and other literature before commencing operation. Making mistakes in handling is dangerous.
■
After reading the Owner
’
s Manual, Catalog, etc., always place them where they can be easily available for reference to users of this product.
■If transferring or lending the product to another person, always attach the Ownerr’s Manual, Catalog, etc., to the product where they
are easily visible, to ensure that the new user can use the product safely and properly.
■The danger, warning, and caution items listed under these “Safety Precautions” do not cover all possible cases. Read the Catalog
and Owner’s Manual carefully, and always keep safety first.
DANGER
Expresses situations that can be clearly predicted as dangerous.
If the noted danger is not avoided, it could result in death or serious injury.
It could also result in damage or destruction of assets.
WARNING
Expresses situations that, while not immediately dangerous, could become dangerous.
If the noted danger is not avoided, it could result in death or serious injury.
It could also result in damage or destruction of assets.
CAUTION
Expresses situations that, while not immediately dangerous, could become dangerous.
If the noted danger is not avoided, it could result in light or semi-serious injury.
It could also result in damage or destruction of assets.
ATTENTION While there is little chance of injury, this content refers to points that should be observed for
appropriate use of the product.
The directions are ranked according to degree of potential danger or damage:
“DANGER!”,“WARNING!”,“CAUTION!”, and “ATTENTION!”
Safety Precautions (Air Cylinders and General Actuators)
● Donotusetheproductforthepurposeslistedbelow:
1. Medical equipment related to maintenance or management
of human lives or bodies.
2. Mechanical devices or equipment designed for the purpose
of moving or transporting people.
3. Critical safety components in mechanical devices.
This product has not been planned or designed for purposes
that require advanced stages of safety. It could cause injury to
human life.
● Donotusetheproductinlocationswithorneardangerous
substances such as flammable or ignitable substances. This
product is not explosion-proof. It could ignite or burst into flames.
● When mountingtheproductandworkpiece,alwaysfirmly
supportandsecuretheminplace.Droppingorfallingthe
product or improper operation could result in injury.
● Never attempttoremodeltheproduct.Itcouldresultin
abnormal operation leading to injury.
● Neverattemptinappropriatedisassembly,orassemblyofthe
product relating to its basic inner construction, or to its
performance or functions. It could result in injury.
● Do notsplashwaterontheproduct.Sprayingitwithwater,
washing it, or using it underwater could result in malfunction of
the product leading to injury.
● While theproductisinoperation,avoidtouchingitwithyour
hands or otherwise approaching too close. In addition, do not
make any adjustments to the interior or to the attached
mechanisms (disconnection of piping tubes).
The actuator can move suddenly, possibly resulting in injury.
WARNING
● Do notusetheproductinexcessofitsspecificationrange.
Such use could result in product breakdowns, functions to
stop, and damage. or drastically reduce the operating life.
● Before supplyingairtotheproductandbeforestarting
operation, always conduct a safety check of the area of
machine operation. Unintentional supply of air or electricity
could possibly result in injury caused by contact with moving
parts.
● Always checkthecatalogandotherreferencematerialsfor
correct product piping. Improper piping creates the risk of
damage to and abnormal operation of the actuator.
Always read these precautions carefully before use.
● Donotthrowtheproductintofire.
The product could explode and/or release toxic gases.
● Donotsitontheproduct,placeyourfootonit,orplaceother
objects on it.
Accidentssuchasfallingcouldresultininjury.Droppingor
toppling the product may result in injury, or it might also
damage or break it, resulting in abnormal or erratic operation,
runaway, etc.
● Whenconductinganykindofoperationfortheproduct,such
as maintenance, inspection, repair, or replacement, always
turn off the air supply completely and confirm that residual
pressure inside the product or in piping connected to the
product is zero before proceeding.
In particular, be aware that residual air will still be in the air
compressor or air storage tank. The actuator could abruptly
move if residual air pressure remains inside the piping,
causing injury.
● Do notusetheactuatorforequipmentwhosepurposeis
absorbing the shocks and vibrations of mechanical devices. It
could break and possibly result in injury or in damage to
mechanical devices.
● Use withinthemaximumloadcapacity.Usingtheproduct
beyond the maximum load capacity may damage equipment
or cause personal injury.
● Use safetycircuitsorsystemdesignstopreventdamageto
machinery or injury to personnel when the machine is shut
down due to emergency stop or electrical power failure.
● In initial operations after the equipment has been idle for 48
hours or more, or has been in storage, there is a possibility
that contacting parts may stick, resulting in equipment
operation delays or sudden movements. For these initial
operations, always run a test operation before use to check
that operating performance is normal.
● Donotusetheproductneartheocean,indirectsunlight,near
mercury vapor lamps, or near equipment that generates
ozone.Deteriorationofrubberpartscausedbyozonemay
reduce performance and functions or stop functions.
● BecauseKoganeiproductsmaybeusedunderawidevariety
of conditions, decisions concerning conformance with a
particular system should be made upon the careful evaluation
by the person in charge of system design. Assurances
concerning expected system performance and safety are the
responsibility of the designer who decides system conformity.
Be sure to use the latest catalogs and technical materials to
study and evaluate specification details, to consider the
possibility of machine breakdown, and to configure a system
that ensures fail-safe safety and reliability.
3
CAUTION
● Wheninstallingtheproduct,leaveroomforadequateworking
space around it. Failure to ensure adequate working space
will make it more difficult to conduct daily inspections or
maintenance, which could eventually lead to system
shutdown or damage to the product.
● Do notscratch,dent,ordeformtheactuatorbyclimbingon
the product, using it as a scaffold, or placing objects on top of
it. It could result in damaged or broken a product that results
in operation shutdown or degraded performance.
● Always postan“operationsinprogress”signforinstallations,
adjustments, or other operations, to avoid unintentional
supplying of air, electrical power, etc. Such accidental supplies
may cause electric shock or sudden activation of the product that
could result in physical injury.
● Using extremelydryairwithadewpointlowerthan -20°C
[-4°C],may affectthequality of the lubricating oilused.This
creates the risk of degraded performance, loss of function, or
other problems.
● Do notusetheproductinlocationssubjecttodirectsunlight
(ultraviolet radiation), in locations with dust, salt, or iron
particles, or in locations with media and/or ambient atmosphere
that include organic solvents, phosphate ester type hydraulic
oil, sulfur dioxide gas, chlorine gas, acids, etc. Such uses could
lead to loss of functions within a short period, sudden
degradation in performance, or reduced operating life. For
details on materials used in the product, refer to the description
of materials used in major parts.
● Alwaysobservethefollowingitems.
1. When using this product in pneumatic systems, always use
genuineKOGANEIpartsorcompatibleparts(recommended
parts).
When conducting maintenance and repairs, always use
genuineKOGANEIpartsorcompatibleparts(recommended
parts).
Always observe the required methods.
2. Donotattemptinappropriatedisassemblyorassemblyofthe
product relating to basic configurations, or its performance or
functions.
Koganeicannotberesponsibleiftheseitemsarenotproperly
observed.
OTHERS
ATTENTION
● When consideringthepossibilityofusingthisproductin
situations or environments not specifically noted in the
Catalog or Owner’s Manual, or in applications where safety is
an important requirement such as in an airplane facility,
combustion equipment, leisure equipment, safety equipment,
and other places where human life or assets may be greatly
affected, take adequate safety precautions such as an
application with enough margins for ratings and performance
or failsafe measure.
Be sure to consult us about such applications.
● Useaprotectivecover,etc.,toensurethathumanbodiesdo
not come into direct contact with the operating portion of
mechanical devices, etc.
● Do notcontrolin a waythatwouldcauseworkpiecestofall
during power failure.
Take control measures so that they prevent the workpieces,
etc., from falling during power failure or emergency stop of the
mechanical devices.
● When handlingtheproduct,wearprotectivegloves,safety
glasses, safety shoes, etc., to keep safety.
● When theproductcannolongerbeused,orisnolonger
necessary, dispose of it appropriately as industrial waste.
● Pneumaticequipmentcanexhibitdegradedperformanceand
function over its operating life. Always conduct daily
inspections of the pneumatic equipment, and confirm that all
requisite system functions are satisfied, to prevent accidents
from happening.
● Forinquiriesabouttheproduct,contactyournearestKoganei
salesofficeorKoganeioverseasdepartment.Theaddress
and telephone number is shown on the back cover of this
catalog.
Safety Precautions (Air Cylinders and General Actuators)
Warranty and General Disclaimer
1. Warranty Period
ThewarrantyperiodforKoganeiproductsis1yearfrom
the date of delivery.
*However, some products have a 2-year warranty;
contactyournearestKoganeisalesofficeorthe
Koganeioverseasdepartmentfordetails.
2.ScopeofWarrantyandGeneralDisclaimer
(1)When a productpurchasedfromKoganeiorfroman
authorizedKoganeidistributororagentmalfunctions
during the warranty period in a way that is attributable to
Koganei'sresponsibility,Koganeiwillrepairorreplace
the product free of charge. Even if a product is still within
the warranty period, its durability is determined by its
operation cycles and other factors. Contact your nearest
KoganeisalesofficeortheKoganeioverseasdepartment
for details.
(2)TheKoganeiproductwarrantycoversindividualproducts.
Therefore,Koganeiisnotresponsibleforincidentallosses
(repair of this product, various expenses required for
replacement, etc.) caused by breakdown, loss of function,
orlossofperformanceofKoganeiproducts.
(3)Koganeiisnotresponsibleforanylossesorforany
damages to other machinery caused by breakdown,
lossoffunction,orlossofperformanceofKoganei
products.
(4)Koganeiisnotresponsibleforanylossesduetouseor
storage of the product in a way that is outside of the
productspecificationsprescribedinKoganeicatalogsand
instruction manuals, and/or due to actions that violate the
mounting, installation, adjustment, maintenance or other
safety precautions.
(5)Koganeiisnotresponsibleforanylossescausedby
breakdown of the product due to factors outside the
responsibilityofKoganei,includingbutnotlimitedtofire,
natural disaster, the actions of third parties, and intentional
actions or errors by the purchaser.
4
Handling Instructions and Precautions
Before performing piping work on the product, thoroughly flush
the inside of the pipes (blow out with compressed air).
Machining chips, sealing tape, rust and other debris remaining
from the piping work may result in air leaks and malfunctions.
Piping
1. Cover the unit when using it in locations where it might be
subject to excessive dust, dripping water, dripping oil, etc.
2.Donotusetheproductinenvironmentswhichmaybe
corrosive. Using the cylinder in these types of environments
may result in damage or defective operation.
3. Donotuseitinexcessivelydryconditions.
4.Donotusethecylinderiftheambienttemperatureisover
60℃[140℉],doingsomayresultindamageordefective
operation. Also, consider anti-freezing measures if the
temperature is less than 5℃[41℉],becausemoisturemay
freeze and result in damage or defective operation.
Environment
Handling
1. Use air as the medium. For the use of any other medium,
consultyournearestKoganeisalesoffice.
2. Air used for the product should be clean air that contains no
degraded compressor oil, etc. Install an air filter (filtration of
40μmorless)neartheproducttoremovecollectedliquidor
dust. Also drain the air filter periodically. If liquid or dust gets
into the product, it may cause defective operation.
Air supply
General precautions
1. Confirm that there is no residual pressure in the product
before starting maintenance work.
2. Displacementshouldnotexceedtheallowedrangeof
movement in any direction. It could result in damaged or
broken a product that results in operation shutdown or
degraded performance.
3. To lock or un l o c k t h e f u n c t i o n f o r e r r o r c o rrection (compli a n c e ) ,
switch between applying and not applying air pressure. When
inserting or pushing, do so in an unlocked state with no air
pressure applied. When moving, do so in a locked state with air
pressure applied. Moreover, install a shock absorber, etc., where
the movement comes to a standstill to ensure as smooth a stop
as possible. Sudden stops may cause the lock to disengage,
and reduce the centripetal accuracy.
4. Use within the range for the maximum load capacity. Using
this unit while exceeding the maximum load capacity may
cause wear or degradation to the sliding parts.
5. The value for the allowable load is a static load. Treat it as a
temporary load in a stationary state. Ensure that there are
sufficient allowances if the unit is subjected to impacts.
6. The parallel type can also be used in a lower position. When
using it in a lower position, use it on the center of the product
and do not allow it to hang over. The mounted load should be
less than the maximum load capacity.
7. The center position when pressure is applied to the plate and
the center position when pressure is not applied may be
misaligned.
Lubrication
1. The cylinder can be used without lubrication, however, if
lubrication, such as a lubricator, is used, use turbine oil type 1
(ISOVG32)oranequivalent. Avoid using spindle oil or
machine oil.
2. Neverapplylubricationtotheslidingpartsoftheswingtype.
Doingsomaycausedefectiveoperation.
1. Use this unit in a horizontal position when no air pressure is
applied (unlocked). The mounting surface should be flat. If the
cylinder twists or bends when mounted, not only will it be
inaccurate, but there may be air leaks and defective operation.
2.Notethatiftheproduct'smountingsurfaceisscratchedor
dented it can adversely affect flatness.
3. Be sure that the unit and the mounting bolts are strong
enough.
4. In cases where loosening of screws due to impact and/or
vibration may be a factor, consider looseness prevention
measures. Be careful that adhesive spreads out evenly. If the
adhesive gets into the product, it may cause defective operation.
5. Be careful that error correction (compliance) is not obstructed
by piping and wiring when mounting hands, etc., to the
mounting surface.
Installing
5
This manual suits for next models
6
Table of contents
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