Kohler REVIVAL K-T16119 User manual

113341-2-BB 2000 Kohler Co.

REVIVAL
DECK-/BATH-MOUNT BATH FAUCET
1. BEFORE YOU BEGIN
HOW TO USE THESE INSTRUCTIONS
Please read these instructions carefully to familiarize
yourselfwiththerequiredtools,materials,andinstallation
sequences. Follow the sections that pertain to your
particular installation. This will aid you in avoiding the
unnecessary expense associated with improper
installation. In addition to proper installation, read all
operating and safety instructions.
All information in these instructions is based on the latest
product information available at the time of publication.
Kohler Co. reserves the right to make changes in product
characteristics, packaging, or availability at any time
without notice.
MODEL NUMBERS
K-T16119
K-T16122
K-T16124
K-T16119M
K-T16122M
K-T16124M
PRODUCT REQUIREMENTS
Deep rough-in kit #73444 allows an additional 1/2”
(1.3cm) of tile thickness.
Plaster guard diameters are approximately 1-5/8”
(4.1cm)forthevalveand7/8”(2.2cm)forthespout.
Installer-supplied copper tubing to be: 5/8” O.D.
(1/2” nominal).
Install water hammer arrestors in supply lines near
the valves.
TOOLS AND MATERIALS REQUIRED
Open end/adjustable wrenches
Adjustable arc pliers
1/2” Nom. (5.8” O.D.) tubing
Tubing Cutter
Hole cutting equipment
Soldering equipment and supplies
Phillips screwdriver
INSTALLER INFORMATION
These instructions cover two methods of
installation: installation on finished deck or bath
rim, and installation on rough (unfinished) deck (to
be covered later with tile or other finish material).
Leave protective sleeve on spout supply tube until
spoutinstallation.ThisisanO-Ringsealingsurface
which may be damaged when unprotected.
Finish deck material must fit closely to the
diameters of the plaster guards, especially the
spout plaster guard.
Provide an access panel to valves from underside
of deck.
2-5/8” (6.7cm) D. 2-5/8” (6.7cm) D.
4-3/8”
(11.1cm)
1-1/8”
(2.9cm)
1-3/4”
(4.4cm)
4-3/4”
(12.1cm)
6-1/4” (15.9cm)
(scroll knob)
6” (15.2cm)
(traditional knob)
9-5/8” (24.4cm) 1-5/8” (4.1cm) 6-5/8” (16.8cm) 1-5/8” (4.1cm)
DECK-MOUNT BATH-MOUNT
6-1/4” (15.9cm)
(scroll knob)
6” (15.2cm)
(traditional knob)
DOME
3” (7.6cm)
1” (2.5cm)
3” (7.6cm)
2-1/2” (6.4cm) D.
4-1/4”
(10.8cm) 1-1/4”
(3.2cm)
2-1/2” (6.4cm)
1” (2.5cm)
TRADITIONAL
4-1/4”
(10.8cm)
2-1/2” (6.4cm) D.
3” (7.6cm)
1” (2.5cm)
3”
(7.6cm)
LEVER 2-1/2” (6.4cm) D.
ROUGHING-IN DIMENSIONS – SPOUT AND HANDLES
Fig. #1

Kohler Co., Kohler, WI
2
113341-2-BB
ROUGHING-IN DIMENSIONS – CONTINUED
X = Distancefromcenterlineofspoutinlettofrontofspout
base plus 1/2” (1.3cm).
Y = Distance between valve centerlines may vary
depending on your installation requirements.
* Dimension allows for ±1/4” (6mm) handle adjustment
during handle trim installation.
Diameter of hole in deck for spout = 1-1/8” (2.9cm) Max.
Diameter of hole in deck for valve = 1-1/2” (3.8cm) Max.
Thindeck/bathriminstallationsrequireadditional support
under deck/bath rim. Use 1/2” exterior grade plywood.
For installations on a rough (unfinished) deck to be
covered later with tile, the tile thickness must not exceed
1-1/4” (3.2cm).
X
1/8” (3mm) MIN. - 2-1/8”
(5.4cm) MAX. BATH RIM
THICKNESS
Y
1-13/16” (4.6cm)
5-5/8”
(14.3cm)
X
7/8” D.
1/2” (1.3cm) MIN. - 2-1/8”
(5.4cm) MAX. DECK
THICKNESS
5/8” O.D. TUBING (1/2” NOM.)
5/8” I.D. (1/2” NOM.)
1-5/16” D.
1-1/8” D.
YX
7/8” D.
1/2” (1.3cm) MIN. - 2-1/8” (5.4cm)
MAX. ROUGH DECK THICKNESS
5/8” O.D. TUBING (1/2” NOM.)
5/8” I.D. (1/2” NOM.)
1-5/16” D.
1-1/8” D.
1-1/4” (3.2cm) MAX.
TILE THICKNESS
FINISHED DECK- AND BATH-MOUNT ROUGHING-IN
ROUGH DECK PLUS FINISHED DECK (TILE) ROUGHING-IN
*1-1/4” (3.2cm)
Fig. #2
4-5/8”
(11.7cm)
2. INSTALLATION
PREPARATION
For installations with 8” (20.3cm) centers using copper
tubing (1/2” nominal, 5/8” O.D.), cut tubing to the lengths
as follows:
2-pieces: 2-7/8” (7.3cm) long
1-piece: 2-3/8” (6cm) long (for finished deck or bath rim
installation only).
For non-8” (20.3cm) center installations, adjust tubing
lengths as necessary.
INSTALL SPOUT SUPPLY TUBE
Slidebrasswasherfrom bottomofspout supply tubeover
threads until washer reaches supply tube shoulder.
Insert spout supply tube through mounting hole from top
of deck/bath rim. Ensure flat portion of washer faces
forward. Spout supply tube will be suspended by washer.
Slide plate (oriented with tabs toward deck) and washer
onto spout supply tube from bottom and thread on
mounting nut. Tighten nut.
Secure plate to deck or wooden support with two wood
screws.
NOTE: Leaveprotective sleeve onspout supplytube un-
til spout installation. Fig. #3
Supply Tube Shoulder Brass Washer
Nut
Spout Supply Tube
Washer
Wood Screw
Plate
Wood Screw

3113341-2-BB
Kohler Co., Kohler, WI
INSTALL VALVE BODIES
Threadone mountingnut, flangeside up,followed byone
fiber washer and one rubber washer onto each valve
body.
Insert the 2-7/8” (7.3cm) long copper tubes between the
valve bodies and 1/2” tee. For a finished deck or bath rim
installation only, insert the 2-3/8” (6cm) long copper tube
into top of tee.
Do not solder connections yet. Fig. #4
Rubber Washer
Fiber Washer
Mounting Nut
Valve Body 2-7/8” (7.3cm)
Copper Tubes
2-3/8” (6cm) Copper Tube
(Finished Deck Or Bath
Rim Installation Only) 1/2”
Tee
NOTE: Orient valve body marked “COLD” so it is on the
right when facing the front of the faucet.
Insert valve bodies through mounting holes from bottom
ofdeck/bathrim.Forfinisheddeckorbathriminstallation,
mate copper tube from tee with spout supply tube. Hold
in place.
Place a collar with flange side up on each valve body and
threaddowntoatleast1”(2.5cm)fromtopthreadonvalve
body.
Install threaded sleeve on each valve body until sleeve
bottoms on valve body.
Back up collar until it contacts sleeve.
Fig. #5
1” (2.5cm)
Collar
Threaded Sleeve
NOTE: For finished deck/bath rim installations, perform
procedures of this frame. For rough (unfinished) deck
installations, omit procedures in this frame and perform
procedures in frames Fig. #7 thru Fig. #11.
Tighten mounting nuts on each valve body underneath
deck/bath rim.
Soldercoppertubestovalvebodies,teeandspoutsupply
tube.
Solder hot and cold water tubes to valve body inlets.
Ensure cold supply is on right hand side.
Proceed to Section 3. Fig. #6
Solder
Hot
Supply Solder
Cold
Supply
Solder

Kohler Co., Kohler, WI
4
113341-2-BB
NOTE: This frame applicable to rough (unfinished) deck
installations only.
Set Valve Body Height: Use one of the following two
formulas to calculate the valve body clearance required
for the finish material at your installation.
If tile to be installed measures less than 1” (2.5cm) thick,
add that measurement to 1-1/4” (3.2cm).
Example#1:Tilethickness(3/4”(1.9cm))+1-1/4”(3.2cm)
= 2” (5.1cm) clearance.
Ifthetiletobeinstalledmeasuresbetween1”(2.5cm)and
1-1/4”(3.2cm)thick,addonly1”(2.5cm)to1-1/4”(3.2cm).
Example#2: Tilethickness (1-1/8” (2.9cm))=1” (2.5cm) +
1-1/4” (3.2cm) = 2-1/4” (5.7cm) clearance.
Adjust threaded collar until the dimension from the top of
the sleeve to the top of the rough deck surface equals the
clearance requirement you calculated.
Note this dimension. You will need to use it again after
connecting the supply tube.
Fig. #7
ÀÀÀÀÀ
ÉÉÉÉÉ
ÉÉÉÉÉ
ÉÉÉÉÉ
Tile Thickness
2-1/8”
(5.4cm)
Max.
2” (5.1cm)
Clearance
1-1/4” (3.2cm)Top Of Sleeve
Threaded
Collar
Rough Deck
3/4” (1.9cm)
EXAMPLE #1
ÀÀÀÀÀ
ÀÀÀÀÀ
ÉÉÉÉÉ
ÉÉÉÉÉ
ÉÉÉÉÉ
Tile Thickness
2-1/8”
(5.4cm)
Max.
2-1/4” (5.7cm)
Clearance
1-1/4” (3.2cm)Top Of Sleeve
Threaded
Collar
Rough Deck
1-1/8” (2.9cm)
EXAMPLE #2
NOTE: This frame applicable to rough (unfinished) deck
installations only.
Supply Tube Connection: Measure distance from
bottom of spout supply tube to top of tee.
Add 1” (2.5cm) to this measurement and cut a piece of
1/2”nominal(5/8”O.D.)coppertubingtofitintothesupply
tube and tee port.
Fig. #8
Spout Supply Tube
Tee
Measure
Distance
NOTE: This frame applicable to rough (unfinished) deck
installations only.
Back off threaded collars as far as possible without
removing them. Pivot the valve bodies enough to remove
the tee and two pieces of tubing. (If valve body holes are
smaller than recommended, it may be necessary to
remove the entire valve body assembly.)
Install tubing into tee. Mate copper tube from tee with
spout supply tube. Pivot the valve bodies onto the two
pieces of copper tubing.
Do not solder at this time. Fig. #9
Sleeve
Threaded
Collar
Rough
Deck
Mounting
Nut Copper
Tube
Spout Supply
Tube
Tee

5113341-2-BB
Kohler Co., Kohler, WI
NOTE: This frame applicable to rough (unfinished) deck
installations only.
Reset Valve Body Height: Adjust the threaded collars
until the dimension from the top of sleeve to the top of the
roughdeck surface equals the theclearance requirement
you calculated in frame Fig. #7 .
Fig. #10
ÀÀÀÀ
ÀÀÀÀ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
Tile Thickness
Top Of Sleeve
Threaded Collar
Rough Deck
Pre-Determined
Clearance
Requirement
NOTE: This frame applicable to rough (unfinished) deck
installations only.
Tighten mounting nuts on each valve body underneath
deck.
Soldercoppertubestovalvebodies,teeandspoutsupply
tube.
Ensure cold supply is on right hand side.
Solder hot and cold water supply tubes to valve body
inlets.
Proceed to Section 3.
Fig. #11
Solder Cold
Supply
Solder
Hot
Supply
Mounting
Nut Solder
Copper
Tube
Rough
Deck
Spout Supply Tube
Valve
Body
3. INSTALLATION CHECKOUT (ALL INSTALLATIONS)
Thread 3/8” pipe plug into top of spout supply tube.
Ensurevalvesareclosed(coldfullycounterclockwise,hot
fully clockwise).
Turn on main water supply and check complete
installation for leaks with valves closed and open. Repair
as required.
Close both valves. Turn off main water supply.
WARNING: Risk of personal injury. Lines will be
pressurized.Donotleanoverpipeplugwhenturning
or removing the plug.
Wrapa towelaroundthe pipeplugto prevent waterspray.
Water will purge from the supply tube when you remove
the plug.
Carefully back out pipe plug to relieve pressure.
Thread pipe plug into spout supply tube. Leave pipe plug
installed until spout and handle installation.
Install cardboard plaster guards over both valves and
spout supply tube. Leave in place until spout and handle
installation.
Fig. #12
3/8” Pipe Plug CLOSE
COLD
CLOSE
HOT

Kohler Co., Kohler, WI
6
113341-2-BB
4. INSTALL TILE (IF APPLICABLE)
Verify that there will be a 1” (2.5cm) to 1-1/2” (3.8cm)
distance from the top of the sleeve to the top of the tile. If
not, do not install tile due to improper valve installation.
If proper clearance exists, install tile up to plaster guards
on valves and spout supply tube.
Fig. #13
Sleeve
Threaded
Collar
Rough
Deck
Tile
Spout
Supply
Tube
1” (2.5cm)
MIN. 1-1/2”
(3.8cm) MAX.
5. INSTALL SPOUT
Ensurevalvesareclosed(coldfullycounterclockwise,hot
fully clockwise).
Turn off main water supply.
WARNING: Risk of personal injury. Lines may be
pressurized.Donotleanoverpipeplugwhenturning
or removing the plug.
Wrapa towelaroundthe pipeplugto prevent waterspray.
Water may purge from the supply tube when you remove
the plug.
Carefully remove pipe plug.
Fig. #14
3/8” Pipe Plug CLOSE
COLD
CLOSE
HOT
Removecardboard plaster guardfrom spout supply tube.
Cut off spout supply tube 1-1/4” (3.2cm) above the bath
rim, finished deck or tile.
CAUTION: Risk of product damage. Ensure all
burrs are removed from supply tube to prevent
damage to O-Ring seal inside the sleeve.
Fig. #15
1-1/4” (3.2cm)
Tile
Finish
Rough
Deck
Spout
Supply
Tube

7113341-2-BB
Kohler Co., Kohler, WI
NOTE: Following step is applicable to a tile covered
rough deck installation only.
Slide brass washer, flat side facing forward, on spout
supply tube. Brass washer is furnished with spout.
NOTE: Washer is not needed for bath rim/finished deck
installation.
Fig. #16
Spout
Supply Tube
Rough Deck
Finished Deck
Brass Washer
Back off screws in sleeve, and with a twisting motion
installsleeveonspoutsupplytubeuntilitcontactswasher
surface.
Alignsleeve so that screws are notfacing directlyforward
or backwards. Tighten screws.
Fig. #17
Screws
Sleeve
CAUTION: Risk of product damage. Use care
when installing spout assembly to prevent damage
to O-Ring seal on outside of sleeve.
Place ring of plumbers putty around underside of spout.
Install spout on sleeve by carefully pressing down until
spout base contacts deck, bath rim, or tile. Align spout as
desired and tighten screw.
Screw
Fig. #18
O-Ring
Plumbers
Putty
6. INSTALL HANDLES
Remove the plaster guard from the valve, and discard it.
Remove the threaded sleeve from the valve, and discard it.
Fig. #19
Sleeve
Valve
Press the stem extension onto the valve stem.
NOTE: A spline adapter is provided in addition to the
stem extension, and is the shorter of the two pieces. The
spline adapter will not be used in deck- and bath-mount
installations.
Fig. #20
Stem Extension
Valve Stem
Valve Body

Kohler Co., Kohler, WI
8
113341-2-BB
Applyaringofplumbersputtyaroundtheundersideofthe
handle skirt. Thread the assembled handle and skirt to
the valve body until it contacts the finished wall.
Be sure to properly align Traditional and Lever handle
styles. Remove and rotate the spline adapter to provide
proper handle alignment.
NOTE: The stem extension allows for fine adjustment of
Traditional and Lever handle alignment. To refine the
alignment, unthread the handle and skirt, and reposition
the stem extension on the valve stem. Rethread the
handleandskirt,andcheckthehandlealignment.Repeat
until the alignment is satisfactory.
Repeat for the other handle. Fig. #21
Handle and Skirt
(Lever Handle
Shown)
Stem Extension
Apply Plumbers
Putty
7. CALL US FOR HELP
Questions? Problems? First review the installation instructions to ensure correct installation. For additional
assistance, call our Customer Service Department for direct help. You may also contact us at our web site listed
below.
In the U.S.A. call 1-800-4-KOHLER
In Mexico call 001-877-680-1310
In Canada call 1-800-964-5590
www.kohlerco.com