Kohler ENGLEFIELD SAPPHIRE User manual

V084010-A02-F 20/07/2015 Kohler Co.
- 1-
Sealant required to complete this
installation: (Supplied)
IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION
•Suitable for installation with Duracryl Wall lining.
INSTALLATION
INSTRUCTIONS
SHOWER WALL
RETURN RETAINER
RETURN PANEL
DOOR RETAINER CORNER POST
INSTALLATION KIT
DOOR SILL
TOP RAIL
DOOR ASSEMBLY
SHOWER TRAY
Sika Sikasil NG (Arctic White)
•To seal the WHITE shower door and returns to the shower tray.
Usage:
• 1 cartridge per shower
INSTALLATION GUIDE
SAPPHIRE
SQUARE CORNER SHOWER

V084010-A02-F 20/07/2015 Kohler Co.
- 2-
Position the wall Retainer
Profiles against shower wall,
resting on the shower base sill
with fixing holes facing towards
the inside of shower.
2.
TOOLS REQUIRED
•Tape Measure
• Soft pencil
• Drill
• Caulking gun
• Hole saw
• Drill bit 2.5 mm
• Fine toothed saw
• Spirit level
• Jig saw (fine toothed blade)
• Box cutter
DRILLING AND CUTTING DURACRYL®
DRILLING: Small holes can be drilled with a twist drill, but
tone (the
sharp edge dulled). Large holes must be drilled with a hole
saw.
Maximum drill size: 12 mm. Drill speeds:- 6 mm x 1800 RPM
- 12 mm x 900 RPM
CUTTING: If for any reason the acrylic requires cutting, use
a fine tooth hacksaw and proceed with caution. Edges
can be smoothed with a second-cut file and medium-fine
sandpaper. If the surface of the acrylic should happen to be
damaged, it can be restored by polishing with an abrasive
cleaner such as Meguiars Mirror glaze 28 all metal polish or
3M marine “one step”painted aluminium cleaner and wax.
PART ONE
CAUTION: BEFORE DRILLING
HOLES, ENSURE THERE ARE NO
ELECTRICAL CABLES OR WATER
PIPES BEHIND WALLS.
DOOR AND RETURN INSTALLATION
Ensure that the shower tray and
wall are installed according to the
instructions supplied.
Select which side of the tray
the door will be on. The door
is fully reversible and can be
installed on either side of the tray
with the hinge nearest the wall or
nearest the corner post.
1.
CAUTION: We recommend fixing
the wall retainers by screwing
through the backing board and
into studs. Other methods may
cause warping and may void
warranty.
Fix both wall retainers in
place using the 6 long
Screws. Make sure the screws go
into studs.
3.
Place Return Panel Assembly
into Wall Retainer Profile and
push firmly into position.
4.
10 mm
DOOR SIDE
These Profiles should be located
10mm from the front of the
shower base.
Check vertical with spirit level and
mark fixing holes.
ENSURE WALL RETAINER PRO-
FILES ARE PLUMB.
RETURN SIDE
10 mm

V084010-A02-F 20/07/2015 Kohler Co.
- 3-
Fit 90º Corner Profile to
Return Panel Assembly and
push into position.
5.
Move 90º Corner Post and
Return Panel Assembly out
to allow Door Assembly to be fit-
ted.
6.
Fit Door Assembly into Wall
Retainer Profile, then re-
position Corner Profile and
Return Panel to Door Assembly.
7.
Centralise Door Assembly
between Wall Retainer and
Corner Post.
Position Return Panel between
Wall Retainer and Corner Post so
that the black lines at each corner
are not visible. DO NOT push the
PVC gasket into position at this
stage.
Ensure that the Door and Return
panels are fitted correctly to the
tray.
8.
Check that the Door and
Return Panel Assemblies are
level with top of Wall Re-
tainer and 90OCorner Profiles.
9.
Using a sharp knife,
trim t
shown.
10.
Note: Glazing
the outside of the shower.
Gasket should be on

V084010-A02-F 20/07/2015 Kohler Co.
- 4-
Using spirit level,
plumb Door and Return
assembly and Corner
Post. Tape into position as shown.
Check Door opens and shuts
properly and the black lines on
the Return assembly top and
bottom rails remain hidden.
Readjust if necessary.
NOTE: This is an important part
of the installation procedure
and your careful attention at
this stage will ensure that you
will obtain the best possible
results.
11.
IMPORTANT
TEST THE OPENING AND CLOSING
OPERATION OF THE PIVOT DOOR
If door alignment is incorrect,
door will not function prop-
erly and further adjustments
are necessary. Remove tape and
re-align until correct alignment is
achieved.
DO NOT PROCEED TO STEP 12 UNTIL
DOOR IS OPERATING CORRECTLY.
Drill 2.5mm holes ( NOTE:
DO NOT USE BIGGER
DRILL BIT) through punched
holes at top and bottom of each
Wall Retainer and Corner Post
to secure door and return. Make
sure Door and Return assemblies
do not move during this opera-
tion. Fit screw, screw caps and
remove tape.
12.
RETURN WALL RETAINER
DOOR WALL RETAINER
90OCORNER POST
Position Return Panel PVC
gasket by pushing out-
side leg into both Wall Retainer
and Corner Post. It should ‘snap’
into place. Now push the inside
leg into place.
13.
Inside Shower
Outside Shower
Push outside leg
Push inside leg

V084010-A02-F 20/07/2015 Kohler Co.
- 5-
PART TWO
SEALANT APPLICATION
Ensure all joints are clean and
dry before applying sealant.
CAUTION: Avoid contact with
skin, eyes and mouth and avoid
breathing vapour. If in eyes, im-
mediately flush with water.
If irritation persists, seek medi-
cal attention.
Keep out of reach of children.
Seal full height the joint
between the Walls and the
Wall Retainers.
b. Seal joint between the Door
Sill, the Return Panel and the
Shower tray.
IMPORTANT
SIKA SIKASIL SEALANT SHOULD BE
APPLIED TO ALL OUTSIDE JOINTS.
DO NOT SEAL FROM INSIDE.
6mm
45°
SEALANT APPLICATION
STEPS
Cut tip of silicone tube nozzle at
45O angle.
b. Hold the tube at 45Oangle
and push forward as sealant fills
the joint.
c. The surface of the sealant can
be smoothed (before surface
dries) by using a finger dipped
in a small quantity of water with
one drop of washing liquid add-
ed.
d. Excess sealant should be
removed immediately with a
damp cloth.
1a.
Sealant
c. To a height of 200mm, seal
joints between Door Frame &
Corner Post and Door Frame &
Wall Retainer.
d. Seal up to the PVC gasket
joints between Return Panel &
Corner Post and Return Panel &
Wall Retainer.
IMPORTANT
ALLOW 24 HOURS FOR SEALANT
AND ADHESIVE TO CURE BEFORE
USING THE SHOWER.
2a.

V084010-A02-F 20/07/2015 Kohler Co.
- 6-
NEW ZEALAND
KOHLER NZ LTD
Free Ph: 0800 100 382
Free Fax: [phone]
www.englefield.co.nz
AUSTRALIA
KOHLER CO.
Free Ph: 1 800 ENGLEFIELD
(1 800 364 533)
www.englefield.com
Please refer to the Home Owner’s Guide for cleaning instructions.
For warranty information, please visit our website.
CLEANING AND MAINTENANCE
CONTACT AND WARRANTY INFORMATION