Kohler K-3519 Assembly instructions

Homeowners Guide
Toilets
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de
Mcorresponden a México (Ej.
K-12345M)
Français, page“ Français-1”
Español, página“ Español-1”
K-3519 K-3531
1054184-5-A

IMPORTANT INFORMATION
SAVE THESE INSTRUCTIONS
WARNING: Risk of injury or water damage. Contents of vessel
under pressure can cause severe injury. Do not open or service
before reading service instructions. Turn off water supply and
flush the unit to release pressure before attempting any service.
CAUTION: Risk of product damage. Do not use any oils or
lubricants on the Pressure LiteTM system.
CAUTION: Risk of product damage. The fittings in this toilet
require no adjustment (except for possible gap clearance
adjustment and winterizing). The fittings in this toilet are preset.
Any adjustment or modifications of the product are not normal
usage and void the warranty.
WARNING: Risk of injury or product damage. Handle vitreous
china products very carefully. Vitreous china can break and chip
if you overtighten bolts and nuts.
NOTICE: For service and warranty on the Sloan Flushmate vessel
and related components, see the Sloan Flushmate Owner’s Service
Manual.
Follow all local plumbing codes.
Thank You For Choosing Kohler Company
Thank you for choosing the Bold Look of Kohler. Kohler craftsmanship
offers you a rare combination of proven performance and graceful
sophistication that will satisfy you for years to come. The
dependability and beauty of your Kohler product will surpass your
highest expectations. We’re very proud of our products here at Kohler
and we know you will be too.
Please take a few minutes to study this Homeowners Guide. Pay
special attention to the care and cleaning instructions.
All information in this manual is based upon the latest product
information available at the time of publication. At Kohler, we
constantly strive to improve the quality of our products. We reserve
the right to make changes in product characteristics, packaging or
availability at any time without notice.
1054184-5-A 2 Kohler Co.

Your Kohler Toilet
Your Kohler toilet combines outstanding function, comfort, and
performance with remarkable style and class.
This Kohler toilet was designed to use only 1.4 gallons (5.3 L) or 1.1
(4.2 L) gallons of water for each flush. This ensures that your toilet will
provide exceptional performance that is comparable to our previous 3.5
gallon (13.2 L) models. Your toilet exceeds ASME performance
standards for low-consumption toilets. It was designed with a large,
glazed trapway to keep waste moving without blockage.
Crafted from a clay mixture that is fired at an intense heat to vitrify
the clay and fuse the glaze, your Kohler toilet is scratch- and
abrasion-resistant. Its surface won’t stain, discolor, rust, or fade. Every
component in your Kohler toilet is specifically designed to increase the
toilet’s useful life.
How to Use This Manual
This manual is designed to help you troubleshoot and repair any
problems that may develop with the operation of the toilet. If a
problem occurs:
Refer to the Troubleshooting section to determine a probable
cause.
Follow the instructions in this manual to correct the problem.
Check the Service Parts section to determine the part numbers for
any replacement parts necessary.
Use the information on the back cover of this manual to contact
Kohler Company to order parts, or for help if you cannot correct
the problem.
Care and Cleaning
NOTE: See the special instructions before you clean Artist Edition
products.
For best results, keep the following in mind when caring for your
Kohler product:
•Test First - Always test your cleaning solution on an
inconspicuous area before applying it to the entire surface.
•Do Not Let Cleaners Soak - Do not allow cleaners to sit or soak
on the product.
•Avoid Abrasive Materials - Use a soft, dampened sponge or
cloth. Never use an abrasive material such as a brush or scouring
pad to clean surfaces.
Kohler Co. 3 1054184-5-A

Care and Cleaning (cont.)
•Wipe Clean - Wipe surfaces clean and rinse completely with
water immediately after applying cleaners. Rinse and dry any
overspray that lands on nearby surfaces.
Cleaning Your Vitreous China Toilet:
•Rinse thoroughly and use a soft cloth to wipe the product after
each use.
Care Tip: Over time hard water deposits may
clog toilet rim holes and trapways. To clean,
purchase a commercial cleaner that’s
recommended for the removal of hard water
deposits. Follow all instructions on the
package.
•Soft abrasive cleaners may be used when necessary to clean
vitreous china products. Strong abrasive cleaners will scratch and
dull the surface.
•Use toilet bowl cleaners on the inside of the bowl only.
•Do not use in-tank cleaners as they can damage the flush valve or
other working parts.
•Wipe any splashes of cleaner solutions from plastic or plated
surfaces immediately.
•Consider using Scrub Free
®
Disinfectant Bathroom Cleaner,
Comet
®
Liquid Bathroom Cleaner, Soft Scrub
®
Multi Purpose,
Spic and Span
®
Liquid, Bar Keepers Friend
®
, Lysol
®
Basin Tub
and Tile Cleaner, Scrubbing Bubbles
®
Bathroom Cleaner,
Fantastik
®
All Purpose, Clorox
®
Clean-up, Bon Ami
®
.
Cleaning Your Artist Edition Vitreous China Toilet:
•Rinse thoroughly and use a soft cloth to wipe the product after
each use.
Care Tip: To prevent scratching while cleaning,
save old T-shirts or flannel nightgowns for
great cleaning cloths.
•Never use abrasive cleaners.
•Gold and platinum used on decorative products are like fine
jewelry. Use only warm water to clean. Dry with a soft cloth.
•Do not let cleaners soak on surfaces.
•Rinse and wipe fixtures after cleaning to prevent soap buildup.
•Consider using Glass Plus
®
or liquid dish soap with water.
Cleaning Your Toilet Seat
•Avoid abrasive cleaners, detergents, disinfectants or cleaning
products in aerosol cans.
1054184-5-A 4 Kohler Co.

Care and Cleaning (cont.)
Care Tip: Clean the seat with a mixture of
dishwashing liquid and water, or any of the
products listed for toilet seats, using a soft
sponge or cloth. Rinse clean, dry with a soft
towel, and let the seat air dry to ensure the
hinge area dries completely. If you remove the
toilet seat, consider the use of a large utility
sink to assist in cleaning.
•Do not allow abrasive chemicals and cosmetics (such as fingernail
polish and aftershave) to come in contact with the toilet seat, as
they can damage the finish.
•Painted wood seats require special care and cleaning. Use only
mild detergent (such as dishwashing soap).
NOTICE: Failure to comply with these cleaning instructions may
void Kohler’s warranty obligations.
NOTE: Success with cleaners and procedures is dependent upon
such factors as the hardness and temperature of the water, using
exact quantities of ingredients, changes in cleaning formulas, and
the condition of the product being cleaned. Since there are variations
within these factors, Kohler cannot guarantee the effectiveness of the
formulas mentioned.
Kohler Co. 5 1054184-5-A

Operation
The vitreous china bowl and tank direct the flushing water flow, and
house the Pressure Lite system.
The vessel contains the complete operating cartridge assembly, and is
the container for the pressurized 1.4 gallons (5.3 L) (FM3 models) or
1.1 gallons (4.2 L) (FM4 models) of water used for each flush.
The control components consist of the pressure regulator and the air
inducer. These components work with the incoming, pressurized,
supply-line water to provide a regulated pressure flush to the toilet
bowl.
A complete flush cycle is two separate functions.
When the trip lever is operated, the vessel plunger assembly is
pressed, allowing pressurized water to be directed to the bowl for
complete flushing action. As the water level in the vessel drops the
plunger will close, stopping water flow to the bowl.
A checkpoint built into the vessel assembly allows any discharge of
water into the vitreous china tank to drain directly into the bowl.
After flushing, a charge cycle takes place. Supply line water flows into
Air Inducer
Actuator Vessel
Screen
Water
Air
Pressure Regulator
Trip Lever
Supply Hose
Overflow Valve
1054184-5-A 6 Kohler Co.

Operation (cont.)
the vessel through the screen and pressure regulator. The water then
flows across the air inducer, which mixes a small amount of air with
the water, filling the vessel until a pressure of approximately 35 psi (2.5
Kg/cm squared) is reached. The toilet will be ready for the next flush
within 60 to 90 seconds. If the toilet is not ready for the next flush
within that time, please refer to the Troubleshooting section.
Kohler Co. 7 1054184-5-A

Gap Clearance
If the toilet does not activate, the gap between the actuator and
the plunger arm may need to be reset. Make sure the trip lever
handle is installed, and the trip lever nut is tight. This is a
left-hand thread; turn counterclockwise to tighten.
Make sure the water supply is on, and the supply line water has
stopped flowing into the toilet.
Loosen the setscrew. Turn the actuator until there is a 1/16″(2
mm) - 1/8″(3 mm) gap between the actuator and the plunger
arm. Turn the actuator clockwise to increase the gap.
Tighten the setscrew after the gap is properly adjusted.
NOTE: Loss of gap clearance adjustment could cause leakage into
the toilet bowl due to the plunger not sealing properly. This
condition could cause a continual flow of water. If the problem is
not corrected after adjustment, refer to the Troubleshooting section.
Setscrew
Plunger Arm Actuator
1/16" (2 mm) –
1/8" (3 mm) Gap
1054184-5-A 8 Kohler Co.

Winterizing Your Toilet
Turn off the water.
Drain the tank by flushing. Press the actuator down for
approximately one minute to drain the water from the vessel
assembly.
Disconnect the water supply line to the toilet.
Remove the supply shank, and drain the water from the tank.
Press the actuator one more time, then pull the actuator up to
allow air into the vessel.
Add antifreeze to the toilet bowl water to prevent freezing. Use
recreational-type antifreeze commonly used in campers, motor
homes, and boats.
To restart the toilet, first reconnect the water supply line to the
toilet. Then turn on the water supply, and let the system
pressurize for at least one minute.
Check for leaks, and retighten any leaking connections.
Air Inducer
Actuator
Vessel
Screen
Trip Lever
Supply Hose
Overflow Valve
Pressure
Regulator
Kohler Co. 9 1054184-5-A

Winterizing Your Toilet (cont.)
NOTE: Refer to the Sloan Flushmate
®
Owner’s Service Manual for
more information.
One-Year Limited Warranty
For the U.S.A. and Canada Only
KOHLER
®
plumbing fixtures, faucets and fittings are warranted to be
free of defects in material and workmanship for one year from date of
installation.
Kohler Co. will, at its election, repair, replace or make appropriate
adjustment where Kohler Co. inspection discloses any such defects
occurring in normal usage within one year after installation. Kohler
Co. is not responsible for removal or installation costs.
To obtain warranty service, contact Kohler Co. either through your
Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing
Kohler Co., Attn.: Customer Service Department, 444 Highland Drive,
Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER from within the
USA, 1-800-964-5590 from within Canada and 001-877-680-1310 from
within Mexico.
Implied warranties including that of merchantability and fitness for
a particular purpose are expressly limited in duration to the duration
of this warranty, Kohler Co. disclaims any liability for special,
incidental or consequential damages. Some states/provinces do not
allow limitations on how long an implied warranty lasts, or the
exclusion or limitation of special, incidental or consequential damages
so these limitations and exclusions may not apply to you. This
warranty gives you specific legal rights. You may also have other
rights which vary from state/province to state/province.
This is our exclusive written warranty.
Notes:
1. There may be variation in color fidelity between catalog images and
actual plumbing fixtures.
2. Kohler Co. reserves the right to make changes in product
characteristics, packaging or availability at any time with out notice.
COPYRIGHT © 1999, 2000, 2001, 2002 BY KOHLER CO.
1054184-5-A 10 Kohler Co.