Konica Minolta bizhub C650 Series User manual

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INSTALLATION MANUAL
A00H-9627-00
<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
I. Outline of installation procedures
When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
installation manual and perform the procedures correctly.
• Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.
• When transporting the machine, assign an adequate number of persons to the job and follow the speci-
fied correct procedures.
(mass: approx. 190 kg (418-3/4 lb))
OT-503
Machine
Electron system options
DF-610SP-501
IC-409*
EK-602*
✱Electron system options
ML-501 FK-502
SC-503*
FK-502*
WT-502
AU-201
FS-517 FS-608
PK-512 PK-513
LU-301
* : No particular order in installation procedures.
AU-101
PI-503
A00HIXC003DA
Applied Machine:

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II. Installation space (unit: mm (inch))
bizhub C650 + FS-608 + DF-610 + LU-301
III. Pre-installation check items
1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.
IV. Accessory parts
* Varies depending on the applicable marketing
area.
Note:
Keep the label (Super G3 label) at hand. It is nec-
essary for mounting the FAX Kit.
A00HIXC004DA
2151 (84-11/16)
806
(31-11/16)
391
(15-3/8)
1130
(44-7/16)
50
(2)
1155
(45-7/16)
494
(19-7/16)
387
(15-3/16)
806
(31-11/16)
958
(37-11/16)
1571 (61-7/8)
1649 (64-15/16)
No. Name Q’ty
1. Imaging unit (IU): Y,M,C,K 4
2. User’s guide holder 1
3. User’s guide
(Enlarge display operations) 1
4. Quick guide (Printer controller) 1
5. Quick guide
(Copy/Fax/Scan/Box operations) * 1
6. Installation manual 1 set
7. CD-ROM * 4
8. Tray label 1
9. Paper size label 1
10. Label (Legal restrictions on copying) * 1
11. Label (Super G3 label) 1
12. Cap A (round-head) 2
13. Cap B (square-head) 2
14. Power cord * 1
15. Connector cover 1
16. Cover 4
17. Spacer A 1
18. Spacer B 1
19. Power cord instruction * 1
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

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V. Unpacking the machine
1. Open the shipping box and take out the IU ship-
ping box and packaging material.
Note:
• Save the slope and cushion removed here for
later use.
• When storing or moving the IU, be sure to face
the TOP side up.
2. Separate the cushion into two and install them to
the pallet (at two places).
3. Take out the slope and protective tape and
remove nails from the plastic bag.
4. Position the slope as illustrated and drive nails in
to fix the slope in position.
5. Remove the mounting brackets (two each on the
right and left side) from the machine.
Note:
To remove the mounting brackets, use the allen
wrench on the machine side and a spanner on the
pallet side.
6. Holding onto the front cover and the back panel
of the machine, slide the machine down along the
slope.
Note:
Machine mass: 190 kg (418-3/4 lb)
• Perform this step on a level, stable site and
assign an adequate number of persons.
• When sliding the machine down, do not hold
onto the IR portion.
• Do not insert your leg under the slope.
A00JIXC001DB
Cushion
IU
Slope
A00JIXC002DB
A00JIXC003DA
A00JIXC004DB
A00JIXC005DB
A00JIXC006DC

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VI. Removing protective tape, packing and
other shipping materials
1. Remove protective tape from different parts of the
machine.
Note:
After removing protective tape B, be sure to lock
the lever.
2. Remove the packing bracket.
3. Remove the protective sheet.
4. Pull the tray 1 out and remove the protective tape
from the tray.
A00JIXC007DD
A00JIXC008DC
<Viewed from point A>
A
A00JIXC214DA
B
A00JIXC009DA
A00JIXC010DA
A00JIXC011DA

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5. Pull the tray 2 out and remove the protective tape
from the tray.
6. Pull the tray 3 and 4 out and remove the protec-
tive tape from the tray.
VII. Installing the IU
1. Open the lower front door.
2. Remove the waste toner box fixing lever and the
waste toner box.
3. Tilt the IU to the right and, in that condition, shake
it over a small stroke twice. Then, tilt the IU to the
left and, in that condition, shake it over a small
stroke twice.
Note:
• Perform this step only for the color IU (Y, M,
and C).
• Shake the IU adequately. Otherwise, it may
cause trouble.
A00JIXC012DB
A00JIXC013DB
A00JIXC015DA
A00JIXC016DB
A00JIXC028DB

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4. Remove protective tape of the IU.
5. Remove the protective sheet.
6. Unlock the IU fixing lever.
7. Keeping the IU in the level position, insert it all
the way as far as it will go.
Note:
Make sure that the color is same between insert-
ing port and the IU.
8. Push the IU all the way in.
Note:
Make sure that the IU is pushed all the way in.
9. Fix the IU in position using the IU fixing lever.
A00JIXC228DA
A00JIXC030DC
Protective sheet
A00JIXC031DA
A00JIXC032DC
A00JIXC033DB
A00JIXC034DB

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10. Using the same procedure, install all IUs.
Note:
• Only for the IU (K), remove caps from the front
and rear ends.
• Do not shake the IU (K) at installation.
11. Reinstall the waste toner box which has been
removed in step 2.
12. Close the lower front door.
VIII. Installing the toner cartridge
Note:
Since cartridge is not furnished with the machine,
purchase toner cartridge (of different colors) sepa-
rately.
1. Open the upper front door.
2. Shake the toner cartridge up and down five to ten
times.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.
3. Remove protective tape of the toner cartridge.
A00JIXC029DB
A00JIXC017DA
A00JIXC018DA
A00JIXC224DA

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4. Insert the toner cartridge into the machine.
Note:
Make sure that the color is same between insert-
ing port and the toner cartridge.
5. Push the toner cartridge all the way in.
Note:
Make sure that the toner cartridge is pushed all the
way in.
6. Using the same procedure, install the toner car-
tridges for other colors of toner.
7. Close the upper front door.
IX. Connecting the power cord and
mounting the accessory parts
1. Connect the power cord.
2. Plug the power cord into the power outlet.
3. To remove moisture from the paper in the tray,
turn ON the switch shown in the illustration.
A00JIXC019DA
A00JIXC139DA
A00JIXE211DA
C4004U139CA
A00KIXE010DA
Switch

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4. Attach the cap A and B furnished with the
machine.
5. Attach the connector cover furnished with the
machine.
6. Install the cover furnished with the machine (two
each on the right and left side).
7. Install the spacer A furnished with the machine.
8. Install the spacer B furnished with the machine.
X. Installing the user’s guide holder
Install the user’s guide holder.
A00JIXC020DA
A00JIXC021DA
A00JIXC136DA
A00JIXC022DA
A00JIXC137DB
A00JIXC138DA

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XI. Adjusting touch panel
1. Turn ON the Main Power Switch and then Sub
Power Switch.
2. Press the accessibility key.
3. Touch “Touch Panel Adjustment.”
4. Using a ballpoint or similar device, lightly touch
the center of the + markers at four places on the
touch panel.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
5. Press the start key.
6. Touch “Close.”
XII. Setting gradation adjust
1. Set that A3 or Ledger paper is loaded in
the tray.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Imaging Process Adjustment.”
4. Touch “Gradation Adjust.”
5. Touch “Stabilizer” and press the start key.
* When the start key lights up blue, go to step 6.
Note:
When a maintenance call occurs, see the service
manual.
6. Touch “High Compression Mode” and press the
start key.
A test pattern will then be produced on the A3
or Ledger paper.
A00JIXE182DB
A00JIXE183DA
A00JIXE184DA
A00JIXE195DA
A00JIXE185DA

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7. Place the test pattern face down on the original
glass.
8. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
12. Touch “Gradation Mode” and press the start key.
A test pattern will then be produced on the
A3 or Ledger paper.
13. Place the test pattern face down on the original
glass.
14. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
18. Touch “Resolution Mode” and press the start
key.
A test pattern will then be produced on the
A3 or Ledger paper.
A00JIXC025DA
A00JIXC024DA
A00JIXE186DA
A00JIXC025DA
A00JIXC024DA
A00JIXE187DA

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19. Place the test pattern face down on the original
glass.
20. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
21. Press the start key.
The machine will start reading the test pattern.
22. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
23. Repeat steps from 18 through 21 to let the
machine read the test pattern two times.
24. Touch “END.”
XIII. Date/Time setting
1. Make sure that the Service Mode screen is dis-
played.
2. Display the Date & Time Setting screen.
(To display the Date & Time Setting screen, press
Stop →1 →1 →4 →4 →Clear on the control panel.)
3. Press the clear key.
4. Enter the data for the year, month, day, and time-
of-day from the 10-key pad.
5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Date & Time Setting screen to 0 and Date & Time
Setting has been completed.
6. Touch “END.”
7. Touch “Exit” on the Service Mode screen.
8. Select the Date/Time Setting function as follows:
Utility/Counter →Administrator Settings →Enter
the Administrator Password (Default setting:
12345678) →System Settings →Date/Time Set-
tings.
9. Select the item you want to set and press the
clear key.
10. Enter the data for the year, month, day, and
time-of-day from the 10-key pad.
11. Touch “OK.”
12. Touch “Close” three times.
A00JIXC025DA
A00JIXC024DA
A00JIXE188DA
A00JIXE189DA

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XIV. Install date
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Select the Install Date function as follows:
System 1 →Install Date.
3. Press the clear key.
4. Enter the data for the year, month, and day from
the 10-key pad.
5. Touch “Entry.”
Note:
Touching the Entry key returns the figures in the
Install Date screen to 0 and Install Date has been
completed.
6. Touch “END.”
XV. Serial number input
Note:
Serial number input is needed only for optional
devices that will be installed later.
1. Select the Serial Number Input function as fol-
lows: System 1 →Serial Number.
2. Touch the item you want to enter and input the
serial number.
3. Touch “END.”
4. For other devices, enter their serial number in the
same way.
5. Touch “END.”
XVI. Unit change
Note:
This function allows the user to select the type of
message that will appear when the replacement
time arrives for each of the different units.
1. Select the Unit Change function as follows:
System 2 →Unit Change.
2. Select the appropriate message type for each
unit.
3. Touch “END.”
A00JIXE190DA
A00JIXE191DA
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XVII. List output
1. Load the tray 1 with A4 or Letter paper.
2. Touch “List Output.”
3. Touch the “Machine Management List” and press
the start key.
The list will be output.
4. Output “Adjustments List”, “Service Parameter”,
and “Fax Setting List” also by pressing the
respective display and pressing the start key.
5. Touch “END.”
6. Touch “Exit” on the Service Mode screen.
7. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
XVIII. Changing paper size (Tray 3 and 4)
1. Turn OFF the Main Power Switch.
2. Pull out the tray 3.
3. Remove the front and rear paper guide plates
(four screws each).
4. Remove the end guide plate (two screws).
A00JIXE193DA
A00JIXE194DA
A00JIXC225DA
Paper guide plate (front)
Paper guide plate (rear)
A00JIXC226DA

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5. Align the paper guide plate (rear) with the line
marked in the bottom of the tray. Secure the
paper guide plate (four screws).
Note:
Depending on paper size, the positioning method
of the paper guide plate (rear) is different.
< B5/8.5"/16K >
Insert the paper guide plate (rear) into the hole
and press it towards the rear end of the hole until it
stops. Secure the plate with screws.
< A5/POST >
Insert the paper guide plate (rear) into the hole
and press it towards the front end of the hole until
it stops. Secure the plate with screws.
6. Place a sheet of paper as large as the paper size
you are setting in the bottom of the tray. Align the
paper guide plate (front) with the end of the
sheet.
Gap between the sheet and the paper guide plate
(front): 1mm or less
7. Tighten the two front screws. Remove the sheet
and tighten the two rear screws.
8. Align the end guide plate with the line marked in
the bottom of the tray and secure it (two screws).
9. Close the tray 3.
10. Turn ON the Main Power Switch.
11. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
12. Select the LCC size setting function as follows:
System 2 →LCC size setting.
13. Touch “Tray 3” and select the paper size that
was set for the tray 3.
14. Touch “END.”
15. Touch “Exit” on the Service Mode screen.
16. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
17. Perform the same procedure for the tray 4.
A00JIXC227DB
Front Rear
A00JIXE230DA

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XIX. Affixing the tray labels
Affix the tray label or paper size label at the location
shown in the illustration.
Note:
If both are to be affixed, the tray label should be on
the upper side and the paper size label on the
lower side.
* For loading the paper as well as setting the paper
type, refer to the user’s guide.
XX. Affixing the label (Legal restrictions
on copying)
Affix the label (Legal restrictions on copying) to the
position shown below.
Note:
This step may not be performed depending on the
applicable marketing area.
XXI. Check through test print
Make operation checks using “Setting Information
Print.”
1. Select the function to be used as follows:
Utility/Counter →User Settings →Printer Settings
→Print Reports.
The types of the test prints that can be printed will
be displayed.
2. Touch “Configuration Page.”
3. Touch A4 size and press the start key.
Check that the machine produces the corre-
sponding printed page.
4. Touch “Cancel” and then touch “Close” four
times.
XXII. Connecting cables
1. Connect the networking equipment (HUB) using
the network cable.
Note:
The following shows the recommended network
cables that correspond to each communication
speed.
• 10BaseT/100BaseTX: Category 5
• 1000BaseT: Category 5E, Category 6
2. Check LEDs for lighting conditions.
LED1:
Should light up steadily if the link network con-
nection has been made.
LED2:
Should blink according to the communications
status of the ACT network.
A00JIXC026DB
A00JIXC180DA
Label
LED1
LED2
Networkport
A00JIXC027DB

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XXIII. Network setting
Make the TCP/IP address setting for the network.
Note:
Consult the network administrator for the setting
value to be entered and make settings as
required.
1. Select the function to be used as follows:
Utility/Counter →Administrator Settings →Enter
the Administrator Password →Network Settings →
TCP/IP Settings →IP Settings.
2. Touch “Manual Input” of IP Address Setting
Method and make the following settings.
IP Address: IP address of the controller
Subnet Mask: Subnet mask of the network, to
which the machine is connected
Default Gateway: IP address of the default gate-
way
3. Turn OFF and ON the Main Power Switch.
4. Select the function to be used as follows:
Utility/Counter →Administrator Setting →Enter the
Administrator Password →Network Settings →
Forward →Detail Settings →PING Confirmation,
and make the operation check of TCP/IP.

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WT-502 Working Table
INSTALLATION MANUAL
I. Accessory parts
Note:
Keep the cord clamp properly for use when mount-
ing the authentication unit.
II. Installing the working table
1. Using nippers, pull out the knockouts (at two
places) from the right side surface of the
machine.
2. Insert tabs (at two places) on the working table
into the holes in the machine and slide the work-
ing table in the direction of the arrow.
3. Secure the working table (three screws furnished
with the working table).
No. Name Shape Q’ty
1. Working table
1
2. Screw
(4 × 16 mm) 3
3. Cord clamp
1
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.
A07EIXC001DA
9J08IXC075DA
4048IXC003DA
A07EIXC002DA
A07EIXC003DA
A07EIXC004DB

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INSTALLATION MANUAL
IC-409 Image Controller
I. Checking the package contents
Before starting to set up, check that the following are
included.
Only the parts required to install the image controller
appear in the package contents list.
Package contents of the image controller IC-409
*1 This part is not used in this installation procedure.
*2 Since this is not directly related to the installation
of the image controller, it is omitted here.
II. Part names
<Softswitch>
• Lights up when the image controller is running or
is ready to be used.
• When turned on, the image controller system
starts up.
• When turned off, the image controller system
safely shuts down.
Note:
If the image controller malfunctions or cannot be
shut off with the softswitch, be sure to unplug the
power cord from the electrical outlet or the
machine’s power cord connector.
No. Name Shape Q’ty
1. Image
controller
1
2. Power cord
1
3. Power cord*1
(for the wall
outlet) 1
4. Copier
LAN cable
(crossover
cable)
1
5. Image
transmission
cable 1
6. Securing
clamp
1
7. Other*2 –
A00HIXC020HB
A00HIXC019HA
A00HIXE034HA
A00HIXC018HA
A00HIXC017HA
A00HIXC028HA
LAN
COPIER
A00HIXC030HB
Ethernet 10Base-T/100Base-TX/1000Base-T
network port (Port 1)
Power
cord
connector
Image transmission
connector
Softswitch LED
Copier LAN cable port (Port 2)

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<LED descriptions>
Port 1 (For the LAN)
Connect the network cable to the LAN.
Port 2 (For the COPIER)*
Use a crossover cable to connect to the LAN port of
the copier.
* This port is not used, depending on the connec-
tion method. Refer to page E-24.
III. Installing the image controller
1. Turn off the copier.
2. Unplug the copier power cord from the electrical
outlet.
3. Remove the lower back cover (six screws).
4. Remove the corner cover (two screws).
LAN COPIER
A00HIXC033HB
Port 1
Port 2
A00HIXC027HA
A00HIXE001HA
A00HIXE002HA