Kontron Embedded Computers KISS 4U User manual

KISS 4U
User’s Manual
Version 1.10 preliminary
Kontron Embedded Computers GmbH
0-0096-3077

Contents
KISS 4U - User’s Manual (V1.10) 1
Contents
Introduction..........................................................................................................3
Symbols used in this Manual.................................................................................4
Important Instructions.........................................................................................5
Note on the Warranty.............................................................................................5
Exclusion of Accident Liability Obligation...............................................................5
Liability Limitation / Exemption from the Warranty Obligation................................5
Safety Instructions ..............................................................................................6
Operation of Laser Source Devices.......................................................................6
Electrostatic Discharge (ESD) ...............................................................................7
Grounding Methods...........................................................................................7
Instructions for the Lithium Battery ........................................................................8
FCC Statement......................................................................................................8
Electromagnetic Compatibility................................................................................9
Scope of Delivery...............................................................................................10
Type Label and Product Identification..................................................................10
Product Description ..........................................................................................11
Front Side............................................................................................................17
Interfaces on the Front Side............................................................................19
LED Indicators.................................................................................................19
Operating Elements ........................................................................................20
Front Access Door ..........................................................................................21
Filter Mat Holder..............................................................................................21
External Accessible Drive Bays.......................................................................21
External Accessible Slim-Line or Internal 3.5" Drive Bay (Option) ..................21
Rear Side.............................................................................................................22
Interfaces on the Rear Side.............................................................................23
Power Supply Unit...........................................................................................24
Fan Slide-In Module........................................................................................25
Side View.............................................................................................................26
Assembly, Disassembly....................................................................................27
Attaching the Rubber Feet...................................................................................27
Removing the Drive Locking Screws...................................................................27

Contents
2 KISS - User’s Manual (V1.10)
Accessing Internal Components...........................................................................28
Installing/Removing the Expansion Cards .......................................................28
Instruction for Installation in a 19” Cabinet...........................................................31
Starting Up..........................................................................................................32
Power Cord Connection.......................................................................................32
AC Connection ................................................................................................32
DC Connection................................................................................................33
Operating System and Hardware Components Drivers........................................34
Maintenance and Prevention ............................................................................35
Replacing the System’s Fans...............................................................................36
Cleaning the Filter Mat.........................................................................................39
Replacing the Lithium Battery ..............................................................................41
Slide Rails (Option)............................................................................................42
Slide Rails Accessories and Assembling..............................................................43
Mounting into an Industrial Cabinet (with Slide Rails)......................................44
Main Specifications............................................................................................45
Electrical Specifications .......................................................................................45
Mechanical Specifications....................................................................................46
Environmental Specifications...............................................................................46
CE Directives and Standards...............................................................................47
Standard Interfaces – Pin Assignments...........................................................48
Serial interface COM (RS232)..............................................................................48
Parallel Port (LPT)................................................................................................49
PS/2 Mouse Connector........................................................................................50
PS/2 Keyboard Connector ...................................................................................50
VGA Port..............................................................................................................51
USB Port..............................................................................................................51
Technical Support..............................................................................................52
Returning Defective Merchandise........................................................................53

Introduction
KISS 4U - User’s Manual (V1.10) 3
Introduction
Kontron Embedded Computers would like to point out that the information
contained in this manual may be subject to technical alteration, particularly as a
result of the constant upgrading of Kontron Embedded Computers products. The
attached documentation does not entail any guarantee on the part of Kontron
Embedded Computers with respect to technical processes described in the
manual or any product characteristics set out in the manual. Kontron Embedded
Computers does not accept any liability for any printing errors or other
inaccuracies in the manual unless it can be proven that Kontron Embedded
Computers is aware of such errors or inaccuracies or that Kontron Embedded
Computers is unaware of these as a result of gross negligence and Kontron
Embedded Computers has failed to eliminate these errors or inaccuracies for this
reason. Kontron Embedded Computers expressly informs the user that this
manual only contains a general description of technical processes and
instructions which may not be applicable in every individual case. In cases of
doubt, please contact Kontron Embedded Computers.
This manual is protected by copyright. All rights are reserved by Kontron
Embedded Computers. Copies of all or part of this manual or translations into a
different language may only be made with the prior written consent of Kontron
Embedded Computers. Kontron Embedded Computers points out that the
information contained in this manual is constantly being updated in line with the
technical alterations and improvements made by Kontron Embedded Computers
to the products and thus this manual only reflects the technical status of the
products by Kontron Embedded Computers at the time of printing.
© 2009 by Kontron Embedded Computers
Printing and duplication, even of sections, is only permissible with the express
approval of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
85386 Eching near Munich
Germany

Introduction
Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of
damage to the product if the corresponding warning notices are
not observed.
This symbol indicates that the product or parts thereof may be
damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and
the user manual.
This symbol indicates detail information about the specific product
configuration.
This symbol precedes helpful hints and tips for daily use.
4 KISS - User’s Manual (V1.10)

Important Instructions
KISS 4U - User’s Manual (V1.10) 5
Important Instructions
This chapter contains instructions which must be observed when using your KISS
4U-Platform.
The manufacturer’s instructions provide useful information on your KISS 4U-
Platform.
Note on the Warranty
Due to their limited service life, parts which by their nature are subject to a
particularly high degree of wear (wearing parts) are excluded from the warranty
beyond that provided by law. This applies to batteries, for example.
Exclusion of Accident Liability Obligation
Kontron Embedded Computers shall be exempted from the statutory accident
liability obligation if the user fails to observe the “General Safety Instructions for IT
Equipment” included and the hints in this manual and on the device.
Liability Limitation / Exemption from the
Warranty Obligation
In the event of damage to the device caused by failure to observe the hints in this
manual or on the device and the included “General Safety Instructions for IT
Equipment”, Kontron Embedded Computers shall not be required to honor the
warranty even during the warranty period and shall be exempted from the
statutory accident liability obligation.

Safety Instructions
Safety Instructions
Please consider the included “General Safety Instructions for IT Equipment”.
If at the rear side of the system (power supply area) is attached a
hazard warning sign, please observe especially the appropriate
instructions in the chapter “DC Connection”.
Operation of Laser Source Devices
Fig. 1: Warning about laser radiation
The optional CD ROM and DVD drives contain light-emitting diodes (classified in
accordance with EN 60825-1/A2.2001: LASER CLASS 1) and therefore must not
be opened.
If the enclosure of such a drive is opened, invisible laser radiation is emitted. Do
not allow yourself to be exposed to this radiation.
The laser system meets the code of Federal Regulations 21 CFR, 1040 for the
USA and the Canadian Radiation Emitting Devices Act, REDR C 1370.
6 KISS - User’s Manual (V1.10)

Safety Instructions
Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices
or micro-circuitry. Therefore proper packaging and grounding techniques are
necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the
ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or
assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic
mats.
Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist
strap connected to workplace as well as properly grounded tools and
equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. Always handle electrostatically sensitive components by their edge or by their
casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or
connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic
assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners
which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
KISS 4U - User’s Manual (V1.10) 7

Safety Instructions
Instructions for the Lithium Battery
The implemented motherboard or SBC-board is equipped with a Lithium battery.
For the replacing of this battery please observe the instructions described in the
chapter “Replacing the Lithium Battery ”.
Caution
Danger of explosion when replacing with wrong type of battery.
Replace only with the same or equivalent type recommended by
the manufacturer. The Lithium battery type must be UL listed.
Do not dispose of lithium batteries in general trash collection.
Dispose of the battery according to the local regulations dealing
with the disposal of these special materials, (e.g. to the collecting
points for dispose of batteries).
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at
his own expense.
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la classe A est conforme à la norme
NMB-003 du Canada.
8 KISS - User’s Manual (V1.10)

Safety Instructions
KISS 4U - User’s Manual (V1.10) 9
Electromagnetic Compatibility
This product is intended only for use in industrial areas. The most recent version
of the EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC
laws apply. If the user modifies and/or adds to the equipment (e.g. installation of
add-on cards), the prerequisites for the CE conformity declaration (safety
requirements) may no longer apply.

Scope of Delivery
10 KISS - User’s Manual (V1.10)
Scope of Delivery
❏KISS 4U-Platform (corresponding the ordered configuration)
❏Two keys for the front access door lock
❏Power cord (for AC power supply units only)
❏General Safety Instruction for IT Equipment
Optional Parts
❏Slide rails
Type Label and Product Identification
The type label (Product Designation, Serial Number) and the inspection status
label of the KISS 4U-Platform is placed on the right side of the unit.
System Type Product Designation Product Identification
KISS 4U KISS 4U xxx-y KISS 4U = System type
The “xxx”-Group is replaced by figures (100
through 999), representing the installed
CPU board.
“y” is replaced by a single letter
(A through Z) representing the power
supply installed in the system.

Product Description
Product Description
KISS 4U is a scalable 4U (19") Platform, that can be alternatively equipped with
either a motherboard or a Single Board Computer (SBC)-board. The KISS 4U-
Platform hardware can be flexibly configured corresponding to the customized
requirements. In addition, the sturdy design with excellent mechanical stability
meets the demanding characteristics required for use in harsh industrial
environments.
The KISS 4U-Platform is designed to be installed in 19" racks. It is also offered as
tower- and desktop version.
Versions of the KISS 4U-Platform:
Fig. 2: Rackmount version with
closed access door Fig. 3: Tower version with closed access door Fig. 4: Desktop version with closed access door
Fig. 2a: Rackmaunt version
with opened access door Fig. 3a: Tower- version with opened access door Fig. 4a: Desktop- version with opened access door
KISS 4U - User’s Manual (V1.10) 11

Product Description
The system can be equipped with up to five front accessible drive bays (two 3.5"
and three 5.25" bays) and one internal drive bay (1x 3.5").
The operating controls of the KISS 4U-Platform are located behind the front
access door and include an “ATX-power button” and a “Reset-button” in the
standard configuration.
LED-indicators are located on the front side; for the standard version these
include the “power-LED” and “hard disk activity-LED”.
Two of the system fans are installed at the front side of the unit. These are
attached to the system by means of a fan slide-in module. The fan slide-in module
simplifies the installation and removal of these components, including during
operation.
The washable filter mat, which protects your system against dust and dirt, is
located behind the air grilles of the front access door. The outside accessible filter
mat is changeable while the KISS 4U-Platform is powered-up.
The type label is attached to the right side of the unit.
Fig 5: KISS 4U-Platform
Ensure the proper operating position for the KISS 4U
systems:
❏horizontal position for rack and desktop version
❏vertical position for the tower version
When switching on the system, make sure that the air intake
and exhaust openings are not obstructed by objects.
For rack and desktop version only:
Before putting the system into operation for the first time
(before mounting / installation into an industrial cabinet), you
have to open the unit as described in the "Accessing Internal
Components" section in order to remove the drive locking
screws (fig. 6, 6a, 7, 7a pos. 13).
12 KISS - User’s Manual (V1.10)

Product Description
Fig 6: KISS 4U-Platform, opened rackmount version (with motherboard)
1
2
4
12
5
9
1113
76 8
814
10
3
Legend for figures: 6 and 6a
1Power supply unit
2Motherboard (example)
3Exhaust openings on the rear side
4Free slots for expansion cards
5Cards holder
6Card guides
7Fan slide-in module with captive
screw
819” rack mountable bracket with
handle (not available for tower and
desktop version)
9Guide openings for the cover
10 Front access door
11 Drive cage for 3x 5.25" drive bay
and 1x 3.5" internal drive bay
12 Drive bracket for 2x 3.5" drive bay
13 Locking screws for the 5.25" drive
14 Fastening screw for the card holder
15 External interfaces of the
motherboard
16 Grounding stud
17 Expansion card slots
KISS 4U - User’s Manual (V1.10) 13

Product Description
13
14
2
16
10
15
79 8
6
4
5
11
12
8
3
1
17
Fig 6a: KISS 4U-Platform, opened rackmount version (with motherboard)
When switching on the KISS 4U system, make sure that the
air intake and exhaust openings are not obstructed by
objects.
For rack and desktop version only:
Before putting the system into operation for the first time
(before mounting / installation into an industrial cabinet), you
have to open the unit as described in the "Accessing Internal
Components" section in order to remove the drive locking
screws (Fig. 6, 6a, 7, 7a pos. 13).
14 KISS - User’s Manual (V1.10)

Product Description
Fig. 7: KISS 4U-Platform, opened rackmount version (with SBC)
1
2
5
3
11
6
9
1213
818
14
7
18
4
10
Legend for figures: 7 and 7a:
1Power supply unit
2Backplane (example)
3Free expansion PCI-slots (depends
on the ordered system config.)
4Exhaust openings on the rear side
5Single Board Computer (example)
6Cards holder
7Card guides
8Fan slide-in module with captive
knurled screw
9Guide openings for the cover
10 Front access door
11 Drive cage for 2x 3.5"drive bay
12 Drive cage for 3x 5.25" drive bay
and 1x 3.5" internal drive bay
13 Locking screws for the 5.25" drive
14 Fastining screw for the card holder
15 External interfaces of the
SBC-board
16 Grounding stud
17 Expansion card slots
18 19" rack mountable bracket with
handle (not available for tower and
desktop version)
KISS 4U - User’s Manual (V1.10) 15

Product Description
13
14
2
16
10 89
15
7
3
18 18
12
11
4
6
5
1
17
Fig. 7a: KISS 4U-Platform, opened rackmount version (with SBC)
When switching on the system, make sure that the air intake
and exhaust openings are not obstructed by objects.
For rack and desktop version only:
Before putting the system into operation for the first time
(before mounting / installation into an industrial cabinet), you
have to open the unit as described in the "Accessing Internal
Components" section in order to remove the drive locking
screws (Fig. 6, 6a, 7, 7a pos. 13).
16 KISS - User’s Manual (V1.10)

Product Description
Front Side
The system is available as rackmount version.
Fig. 8: Front side (rackmount version) with closed front access door
119" rack mountable bracket with handle
(not available for tower version)
2Cut-out for LED indicators
3Air grilles
4Front access door with
lock mechanism
You can adapt your system to a desktop unit by removing the two 19" rack
mountable brackets with handle (one off on each side).
1Chassis of the KISS 4U-Platform
219" rack mountable bracket with
handle
3Holes for mounting in rack cabinets
4Handles
5Screws for fastening the 19" rack
mountable bracket
3 4
1
2
2
3
3
5
1
4
1
Fig. 9: 19" rack mountable bracket with fastening screws
The KISS 4U tower version is delivered without the 19" rack mountable brackets.
KISS 4U - User’s Manual (V1.10) 17

Product Description
The operating controls (ATX-power button and reset button), the USB interfaces
and the integrated drives are located at the front side of the KISS 4U-Platform,
behind the front access door.
18 KISS - User’s Manual (V1.10)
1
Fig. 10: Front side (rackmount version) with opened front access door
7
3 4 5 6
10
2
98
1
1Buffer for the front access door
2Bracket with knurled screw for the
air filter mat
3LED indicators
4Slot for the locking mechanism
52x 3.5" drive bay (shown with one
FDD installed)
63x 5.25" external accessible drive
bay (shown with one DVD-drive
installed)
71x internal 3.5"- or 1x external Slim-
drive bay (not available in tower
version)
8Reset-button
9ATX-power button
10 2x USB interface