Kostal Inveor p User manual

Operating manual

INVEOR P Drive Controller

2Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN

Legal notice

KOSTAL Industrie Elektrik GmbH

An der Bellmerei 10

58513 Lüdenscheid

Germany

Tel. +49 (0)2351 16-0

Fax + 49 (0)2351 16-2400

info-industrie@kostal.com

Exclusion of liability

All names, trademarks, product names or other designations given in this

manual may be legally protected even if this is not labelled as such (e.g. as a

trademark). KOSTAL assumes no liability for their free usage.

The illustrations and texts have been compiled with great care. However, the

possibility of errors cannot be ruled out. The compilation is made without any

guarantee.

General note on gender equality

KOSTAL is aware of how language impacts on gender equality and always

makes an effort to reflect this in documentation. Nevertheless, for the sake of

readability we are unable to use non-gender-specific terms throughout and use

the masculine form instead.

and storage in electronic media. Commercial use or distribution of the texts,

displayed models, diagrams and photographs appearing in this product is not

permitted. This manual may not be reproduced, stored, transmitted or

translated in any form or by means of any medium - in whole or in part -

without prior written permission.

Contents

Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN 3

1. General information ......................................................................... 6

1.1 Information about documentation........................................................ 7

1.1.1 Other applicable documents................................................................ 8

1.1.2 Storing the documentation .................................................................. 8

1.2 Notes in this manual ............................................................................ 9

1.2.1 Warnings ............................................................................................. 9

1.2.2 Warning symbols used ........................................................................ 9

1.2.3 Signal words...................................................................................... 10

1.2.4 Information notes............................................................................... 10

1.3 Symbols used in this manual ............................................................. 11

1.4 Labels on the drive controller............................................................. 12

1.5 Qualified staff..................................................................................... 13

1.6 Proper use......................................................................................... 13

1.7 Responsibility .................................................................................... 14

1.8 EU Declaration of Conformity............................................................. 15

1.9 Project planning information for housing design................................. 16

1.10 Safety instructions ............................................................................. 21

1.10.1 General information ........................................................................... 21

1.10.2 Transport & storage........................................................................... 23

1.10.3 Information about commissioning ...................................................... 23

1.10.4 Instructions concerning operation...................................................... 25

1.10.5 Maintenance and inspection .............................................................. 26

1.10.6 Repairs .............................................................................................. 27

2. Overview of the drive controller ................................................... 28

2.1 Model description size Alpha, size A - D ............................................ 29

2.2 Scope of delivery ............................................................................... 30

2.2.1 Scope of delivery for INVEOR P size Alpha ........................................ 30

2.2.2 Scope of delivery for INVEOR P size A - D......................................... 31

2.3 Description of INVEOR P drive controller ........................................... 32

3. Installation....................................................................................... 33

3.1 Safety instructions for installation....................................................... 34

3.2 Recommended preliminary fuses / line protection.............................. 35

3.3 Installation requirements for INVEOR P size Alpha ............................. 36

3.3.1 Suitable ambient conditions (see chapter 1.9).................................... 36

Contents

4Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN

3.3.2 Basic connection versions/power connections

(INVEOR P size Alpha) ....................................................................... 37

3.3.3 Basic connection versions/power connections

(INVEOR P size A 1 IV02 [1 x 230 V AC]) ........................................... 39

3.3.4 Basic connection versions/power connections

(INVEOR P size A IV01 [3 x 400 V AC]) .............................................. 41

3.3.5 Basic connection versions (INVEOR P size B IV01 [3 x 400 V AC]) .... 43

3.3.6 Basic connection versions (INVEOR P size C IV01 [3 x 400 V AC]) .... 45

3.3.7 Basic connection versions (INVEOR P size D IV01 [3 x 400 V AC]) .... 47

3.3.8 Short circuit and ground protection ................................................... 49

3.3.9 Requirements of the brake resistors to use........................................ 49

3.4 Wiring instructions ............................................................................. 50

3.4.1 Wiring instructions for control terminals INVEOR P size Alpha ........... 50

3.4.2 Wiring instructions for control terminals INVEOR P size A-D .............. 51

3.4.3 Preventing electromagnetic interferences .......................................... 52

3.5 Installing the INVEOR P ..................................................................... 53

3.5.1 Mechanical installation....................................................................... 53

3.5.2 Wiring diagram for INVEOR P size Alpha ........................................... 54

3.5.3 Electrical installation for INVEOR P size Alpha.................................... 55

3.5.4 Electrical installation for INVEOR P size A-B....................................... 59

3.5.5 Electrical installation for INVEOR P size C-D ...................................... 62

3.5.6 Connection diagram for INVEOR P size A-D ...................................... 65

4. Commissioning ............................................................................... 71

4.1 Commissioning of INVEOR P size Alpha............................................ 71

4.2 Commissioning INVEOR P size A-D................................................... 71

5. Parameter........................................................................................ 72

5.1 Parameters for INVEOR P size Alpha................................................. 72

5.2 Parameters for INVEOR P size A-D.................................................... 72

6. Error detection and troubleshooting............................................ 73

6.1 Error detection and troubleshooting for INVEOR P size Alpha............ 73

6.2 Error detection and troubleshooting for INVEOR P size A-D .............. 73

Contents

Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN 5

7. Disassembly and disposal ............................................................. 74

7.1 Drive controller disassembly .............................................................. 74

7.2 Information on correct disposal ......................................................... 74

8. Technical data ................................................................................ 75

8.1 General data...................................................................................... 76

8.1.1 General technical data for 230 V/400 V devices ................................ 76

9. Optional accessories...................................................................... 79

9.1 MMI handheld controller including a 3 m

RJ9 connection cable with M12 plug................................................. 81

9.2 MMI*/connecting cable PIN assignment ............................................ 82

9.3 PC communication cable USB on M12/RS485 plug

(converter integrated)......................................................................... 83

9.4 Adapter cable for INVEOR P size Alpha ............................................. 84

9.5 Internal potentiometer........................................................................ 84

9.6 MMI M12 plug (JST plug)................................................................... 85

9.7 CANopen connection cable............................................................... 86

9.8 PROFIBUS connection cable............................................................. 87

9.9 Ethercat/PROFINET/Sercos III connection cable................................ 88

9.10 Thermal conductivity paste................................................................ 89

10. Approvals, standards and guidelines........................................... 90

10.1 EMC limit classes .............................................................................. 91

10.2 Classification acc. to IEC/EN 61800-3............................................... 92

10.3 Standards and guidelines .................................................................. 92

10.4 UL approval....................................................................................... 93

10.4.1 UL Specification (English version)....................................................... 93

10.4.2 Homologation CL (Version en française) ............................................ 96

Mentions obligatoires .............................................................................. 98

11. Index .............................................................................................. 101

6Operating manual for INVEOR P | DOC01695343-0001 | 2016-03 | V2.00 EN

1. General information

1.1 Information about documentation........................................................ 7

1.1.1 Other applicable documents................................................................ 8

1.1.2 Storing the documentation .................................................................. 8

1.2 Notes in this manual ............................................................................ 9

1.2.1Warnings ............................................................................................. 9