Kostal Inveor User manual

Operating manual

INVEOR Drive Controller α

2Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN

Legal notice

KOSTAL Industrie Elektrik GmbH

An der Bellmerei 10

58513 Lüdenscheid

Germany

Tel. +49 (0)2351 16-0

Fax + 49 (0)2351 16-2400

info[email protected]

Exclusion of liability

All general names, trade names, product names or other designations used in this manual may be

legally protected even if not labelled as such (e.g. as a trademark). KOSTAL assumes no liability for

their free usage.

The illustrations and texts have been compiled with great care. However, the possibility of errors

cannot be ruled out. The compilation is made without any guarantee.

General note on gender equality

KOSTAL is aware of how language impacts on gender equality and always make an effort to reflect

this in documentation. Nevertheless, for the sake of readability we are unable to use non-gender-

specific terms throughout and use the masculine form instead.

electronic media. Commercial use or distribution of the texts, displayed models, diagrams and

photographs appearing in this product are not permitted.

This manual may not be reproduced, stored, transmitted or translated in any form or by means of

any medium - in whole or in part - without prior written permission.

Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 3

Contents

1. General information.....................................................................................................6

1.1 Information about documentation .................................................................................7

1.1.1 Other applicable documents.........................................................................................7

1.1.2 Storing the documentation ...........................................................................................8

1.2 Notes in this manual.....................................................................................................8

1.2.1 Warnings .....................................................................................................................8

1.2.2 Warning symbols used.................................................................................................9

1.2.3 Signal words................................................................................................................9

1.2.4 Information notes .......................................................................................................10

1.3 Symbols used in this manual ......................................................................................11

1.4 Labels on the drive controller......................................................................................12

1.5 Qualified staff .............................................................................................................13

1.6 Proper use.................................................................................................................13

1.7 Responsibility.............................................................................................................14

1.8 CE marking................................................................................................................14

1.9 Safety instructions......................................................................................................15

1.9.1 General information....................................................................................................15

1.9.2 Transport & storage ...................................................................................................17

1.9.3 Long-term storage of devices.....................................................................................17

1.9.4 Information about commissioning ...............................................................................18

1.9.5 Instructions concerning operation...............................................................................19

1.9.6 Maintenance and inspection.......................................................................................21

1.9.7 Repairs......................................................................................................................22

2. Overview of the drive controller.................................................................................23

2.1 Model description ......................................................................................................24

2.2 Scope of delivery .......................................................................................................25

2.3 Description of INVEOR α drive controller .....................................................................26

3. Installation.................................................................................................................27

3.1 Safety instructions for installation ................................................................................28

3.2 Recommended preliminary fuses / line protection........................................................28

3.3 Installation requirements.............................................................................................29

3.3.1 Suitable ambient conditions........................................................................................29

3.3.2 Suitable installation location for the motor-integrated drive controller............................30

3.3.3 Basic connection versions..........................................................................................31

3.3.4 Short circuit and ground protection.............................................................................33

3.3.5 Wiring instructions......................................................................................................34

3.3.6 Preventing electromagnetic interferences....................................................................36

3.4 Installing the drive controller integrated in the motor ....................................................36

3.4.1 Mechanical installation................................................................................................36

3.4.2 Power connection......................................................................................................40

3.4.3 Control connections of application board....................................................................42

3.4.4 Placing cooling elements on adapter plate ..................................................................44

3.4.5 Connection diagram...................................................................................................46

Contents

4Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN

3.5 Installing the wall-mounted drive controller ..................................................................47

3.5.1 Suitable installation location for wall mounting .............................................................47

3.5.2 Mechanical installation................................................................................................48

3.5.3 Power connection ......................................................................................................51

3.5.4 Control connections...................................................................................................51

4. Commissioning .........................................................................................................52

4.1 Safety instructions for commissioning .........................................................................53

4.2 Communication..........................................................................................................54

4.3 Block diagram............................................................................................................55

4.4 Commissioning steps.................................................................................................56

4.4.1 Commissioning using the PC:.....................................................................................57

5. Parameter .................................................................................................................59

5.1 Safety instructions for working with parameters...........................................................60

5.2 General information on parameters.............................................................................60

5.2.1 Explanation of operating modes..................................................................................60

5.2.2 Structure of the parameter tables................................................................................64

5.3 Application parameters...............................................................................................65

5.3.1 Basic parameter.........................................................................................................65

5.3.2 Fixed frequency..........................................................................................................73

5.3.3 Motor potentiometer ..................................................................................................74

5.3.4 PID process controller................................................................................................75

5.3.5 Analogue input...........................................................................................................80

5.3.6 Digital inputs ..............................................................................................................83

5.3.7 Digital output .............................................................................................................84

5.3.8 Relay .........................................................................................................................86

5.3.9 Virtual output .............................................................................................................89

5.3.10 External fault..............................................................................................................91

5.3.11 Motor current limit......................................................................................................92

5.4 Gearbox factor...........................................................................................................93

5.4.1 Blocking detection .....................................................................................................93

5.4.2Field bus....................................................................................................................96

5.5 Performance parameters............................................................................................98

5.5.1 Motor data.................................................................................................................98

5.5.2 I2T ...........................................................................................................................102

5.5.3 Switching frequency................................................................................................. 103

5.5.4 Controller data .........................................................................................................103

5.5.5 Quadratic characteristic curve ..................................................................................105

5.5.6 Synchronous motor controller data...........................................................................106

6. Error detection and troubleshooting........................................................................108

6.1 List of the LED flash codes for error recognition ........................................................110

6.2 List of errors and system errors ................................................................................111

Contents

Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN 5

7. Disassembly and disposal.......................................................................................115

7.1 Drive controller disassembly .....................................................................................116

7.2 Information on correct disposal.................................................................................116

8. Technical data ........................................................................................................117

8.1 General data ............................................................................................................118

8.1.1 General technical data for 230 V devices ..................................................................118

8.1.2 Specification of interfaces.........................................................................................119

8.2 Derating of output power..........................................................................................120

8.2.1 Derating due to increased ambient temperature........................................................120

8.2.2 Derating due to installation altitude ...........................................................................121

8.2.3 Derating due to switching frequency ......................................................................... 122

9. Optional accessories...............................................................................................123

9.1 Adapter plates .........................................................................................................124

9.1.1 Motor adapter plates................................................................................................124

9.1.2 Motor adapter plates (specific)..................................................................................125

9.1.3 Wand adapter plates (standard)................................................................................126

9.2 Foil keypad ..............................................................................................................127

9.3 MMI* handheld controller including a 3 m RJ9 connection cable with M12 plug ......... 132

9.3.1 MMI/connecting cable PIN assignment.....................................................................133

9.4 PC communication cable USB on M12/RS485 plug (converter integrated)................ 134

9.5 INVEOR α adapter cable ..........................................................................................135

9.6 Internal potentiometer ..............................................................................................135

9.7 MMI M12 plug (JST plug) .........................................................................................136

9.8 CANopen connection cable......................................................................................137

9.9 Connection and screw-in information for "Optional accessories"................................138

9.10 Cable set extension..................................................................................................139

10.Approvals, standards and guidelines ...................................................................... 140

10.1 EMC limit classes.....................................................................................................141

10.2 Classification acc. to IEC/EN 61800-3 ......................................................................141

10.3 Standards and guidelines .........................................................................................142

10.4 UL approval .............................................................................................................143

10.4.1 UL Specification (English version).............................................................................. 143

10.4.2 Homologation CL (Version en française).................................................................... 144

11. Quickstart guide...................................................................................................... 145

11.1 Quickstart guide for asynchronous motors................................................................146

11.2 Quickstart guide for synchronous motors..................................................................147

12. Index.......................................................................................................................148

13. List of figures ..........................................................................................................153

6Operating manual for INVEOR α | DOC01539818 - 0004 | 2017-01 | V2.0 EN

1. General information

1.1 Information about documentation .................................................................................7

1.1.1 Other applicable documents.........................................................................................7

1.1.2 Storing the documentation ...........................................................................................8

1.2 Notes in this manual.....................................................................................................8

1.2.1 Warnings .....................................................................................................................8

1.2.2 Warning symbols used .................................................................................................9