Kostal inveor User manual

Operati ng manual
Distributor for:
Sercos III fieldbus
INVEOR

Thank you for choosing to work with EPA!
EPA - your competent partner for KOSTAL when it comes
to individual service &comprehensive services.
If you have any questions about the product, please feel free
to call us: Tel: [phone] – 9704 – 0
You can nd the latest information about us and our products at
www.epa.de.
Sales department: EPA GmbH
Fliederstraße 8, D-63486 Bruchköbel
Deutschland / Germany
Telefon / Phone: [phone]
Telefax / Fax: [phone]
E-Mail: [email protected]
Internet: www.epa.de
Author: KOSTAL Industrie Electrik GmbH
Release: 1.00 / 05.2015
Article: INVEOR
EPA Drives

2Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN
Legal notice
KOSTAL Industrie Elektrik GmbH
An der Bellmerei 10
58513 Lüdenscheid
Germany
Tel. [phone]
Fax + 49 (0)2351 16-2400
[e-mail]
Exclusion of liability
All names, trademarks, product names or other designations given in this
manual may be legally protected even if this is not labelled as such (e.g. as a
trademark). KOSTAL assumes no liability for their free usage.
The illustrations and texts have been compiled with great care. However, the
possibility of errors cannot be ruled out. The compilation is made without any
guarantee.
General note on gender equality
KOSTAL is aware of how language impacts on gender equality and always
makes an effort to reflect this in documentation. Nevertheless, for the sake of
readability we are unable to use non-gender-specific terms throughout and use
the masculine form instead.
© 2015 KOSTAL Industrie Elektrik GmbH
All rights reserved by KOSTAL, including those of reproduction by photocopy
and storage in electronic media. Commercial use or distribution of the texts,
displayed models, diagrams and photographs appearing in this product is not
permitted.
This manual may not be reproduced, stored, transmitted or translated in any
form or by means of any medium - in whole or in part - without prior written
permission.

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Contents
1. General information ............................................................. 5
1.1 Information about documentation........................................................ 5
1.1.1 Other applicable documents................................................................ 6
1.1.2 Storing the documentation .................................................................. 6
1.2Notes in this manual ............................................................................ 7
1.2.1 Warnings ............................................................................................. 7
1.2.2 Warning symbols used ........................................................................ 8
1.2.3 Signal words........................................................................................ 8
1.2.4 Information notes................................................................................. 9
1.3 Symbols used in this manual ............................................................. 10
1.4 Qualified staff..................................................................................... 11
1.5 Proper use......................................................................................... 11
1.6 Responsibility .................................................................................... 12
1.7 Contacts for information .................................................................... 12
1.8 Safety instructions ............................................................................. 13
1.8.1 General information ........................................................................... 14
2. Device and system description ......................................... 15
2.1 Sercos III ........................................................................................... 15
2.1.1 Master / slave operation .................................................................... 15
2.2 Scope of delivery ............................................................................... 16
2.3 Item description for INVEOR .............................................................. 16
2.3.1 Type code for Sercos III (most recent) ............................................... 16
2.3.2 Type code for Sercos III (in the future)................................................ 17
2.3.3 Features code ................................................................................... 17
2.4 Hardware components ...................................................................... 18
2.4.1 Interfaces on the drive controller........................................................ 18
2.4.2 Pin assignment for interfaces............................................................. 21
2.4.3 Cable................................................................................................. 21
2.5 Software components ....................................................................... 22
3. Installation .......................................................................... 23
3.1 Configuring drive controller for Sercos III............................................ 23
3.2 INVEOR bus address......................................................................... 24
3.3 Installing the INVEOR XML file ........................................................... 25

Contents
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4. Accessing data via Sercos III .............................................26
4.1 Cyclic data access – Process data Out ............................................. 26
4.1.1 Structure of Process data Out ........................................................... 26
4.1.2 Structure of INVEOR status word ...................................................... 28
4.1.3 Process data Out which can be parameterised ................................. 30
4.2 Cyclic data access – Process data In ................................................ 32
4.2.1 Structure of INVEOR control word ..................................................... 33
4.2.2 Process data In which can be parameterised .................................... 35
4.3 Non-cyclic data access / parameters ................................................ 36
4.3.1 Non-cyclic data ................................................................................. 38
5. Error detection and troubleshooting.................................45
5.1 Error codes........................................................................................ 46
5.1.1 Application page errors...................................................................... 46
5.1.2 Power page errors............................................................................. 47

Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN 5
1. General information
Thank you for choosing an INVEOR drive controller with Sercos III from
KOSTAL Industrie Elektrik GmbH! Our INVEOR line of drive controllers is
designed to be universally usable with all common motor types and bus
systems.
If you have any technical questions, please call our central service hotline:
Tel.: [phone]
Monday to Friday: 7 am to 5 pm (UTC/GMT +1)
Fax: [phone]
E-mail: [e-mail]
Website address
www.kostal-industrie-elektrik.com
1.1 Information about documentation
This documentation is a supplementary operating manual for the INVEOR drive
controller with Sercos III bus system. It contains all the important information
you need to install and operate the bus system.
Please read the operating manuals for the drive controller and bus system
through carefully. They contain important information for operating the INVEOR
with fieldbus.
We assume no liability for any damage resulting from non-observance of this
manual.
This manual is an integral part of the product and applies exclusively to the
INVEOR with Sercos III from KOSTAL Industrie Elektrik GmbH.
Provide the operator of the system with this manual so it is available when
needed.

General information
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1.1.1 Other applicable documents
This refers to all manuals that describe how to operate the drive controller
system and any other manuals for the equipment used. Download the 3D files
(.stp) for INVEOR and adapter plates from www.kostal-industrie-elektrik.com.
A description of parameters is available for download (www.kostal-industrie-
elektrik.com) for parametrising the drive controller system. In the download, you
will find all the information required for correct parameterisation.
1.1.2 Storing the documentation
Store this operating manual and all other applicable documents carefully so
they are available when needed.

General information
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1.2 Notes in this manual
1.2.1 Warnings
The warnings refer to life-threatening dangers. Serious injuries possibly resulting
in death may occur.
Each warning consists of the following elements:
DANGER
Risk of death due to electrical shock!
Death or serious injury!
De-energise drive controller and secure it against being restarted.
Fig.: 1 Structure of the warnings
1 Warning symbol
2 Signal word
3 Type of danger and its source
4 Possible consequence(s) of failure to comply
5 Corrective actions
1
2
5
3
4

General information
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1.2.2 Warning symbols used
Danger
Danger due to electrical shock and discharge
Danger due to burns
Danger due to electromagnetic fields
1.2.3 Signal words
Signal words are used to identify the severity of the danger.
DANGER
Indicates a direct hazard with a high level of risk, which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazard with a moderate level of risk, which, if not avoided, will result
in death or serious injury.
CAUTION
Indicates a hazard with a low level of risk, which, if not avoided, may result in
minor or slight injury or property damage.

General information
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1.2.4 Information notes
Information notes contain important instructions for the installation and
problem-free operation of the drive controller. These must be followed at all
times. The information notes also point out that failure to observe can result in
damage to property or financial damages.
IMPORTANT
INFORMATION
The drive controller may only be assembled, operated, maintained
and installed by trained and qualified staff.
Fig.: 2 Example of an information note
Symbols within the information notes
Important information
Damage to property possible
Other notes
INFORMATION
Enlarged view

General information
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1.3 Symbols used in this manual
Symbol Meaning
1., 1., 3. … Consecutive steps in a handling instruction
Effect of a handling instruction
Final result of a handling instruction
List
Fig.: 3 Symbols and icons used
Abbreviations used
Abbreviation Explanation
Tab. Table
Fig. Figure
It. Item
Ch. Chapter

General information
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1.4 Qualified staff
In the context of this operating manual, qualified staff refers to electronics
specialists who are familiar with the installation, assembly, commissioning and
operation of the drive controller and the dangers involved, and whose specialist
training and knowledge of relevant standards and regulations provide them with
the necessary abilities.
1.5 Proper use
If the device is installed in a machine, drive controllers may not be
commissioned (i.e. intended operation may not begin) until it has been
determined that the machine complies with the regulations of EC Directive
2006/42/EC (Machinery Directive); DIN EN 60204-1; VDE 0113-1:2007-06
must be observed.
Commissioning (i.e. beginning intended operation) is only permitted if the EMC
Directive (2004/108/EC) is complied with.
The harmonised standards of DIN EN 50178; VDE 0160:1998-04 must be
applied for this drive controller along with DIN EN 60439-1; VDE 0660-
500:2005-01.
This drive controller may not be operated in areas where there is a danger of
explosion!
Repairs may only be performed by authorised repair bodies. Independent and
unauthorised intervention may result in death, injury or property damage. The
warranty provided by KOSTAL will be invalidated in such cases.
External mechanical loads such as stepping on the housing are not permitted!
IMPORTANT
INFORMATION
Using drive controllers in equipment that is not fixed is considered as
an exceptional environmental condition and is only permitted if
allowed by the standards and guidelines applicable on site.

General information
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1.6 Responsibility
As a basic principle, electronic devices are not fail-safe. The operator and/or
the contractor setting up the machine or system is responsible for ensuring that
the drive switches to a safe state if the device fails.
The “Electrical equipment of machines” section in DIN EN 60204-1; VDE 0113-
1:2007-06, “Safety of machinery” describes the safety requirements for
electrical control units. These are provided for the safety of people and
machines and must be observed in order to retain the functional capability of
the machine or system.
An emergency stop feature does not have to result in the voltage supply to the
drive being switched off. To avoid dangerous situations, it may be useful for
individual drives to remain operational or for specific safety procedures to be
initiated. The effectiveness of emergency stop measures is evaluated by means
of a risk assessment for the machine or system and its electrical equipment,
and is determined by selecting a circuit category according to DIN EN 13849
“Safety of machinery – Safety-related parts of control systems”.
1.7 Contacts for information
More information is available from:
Central service hotline
Tel.: [phone]
Monday to Friday: 7 am to 5 pm (UTC/GMT +1)
Fax: [phone]
E-mail: [e-mail]
Website address
Customers can find technical and general information on the following website:
www.kostal-industrie-elektrik.com

General information
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1.8 Safety instructions
The following warnings, precautionary measures and information are provided
for your safety and serve to prevent damage to the drive controller and the
components connected to it. This chapter contains warnings and information
that are generally applicable when handling drive controls. They are split into
general information, transport & storage and dismantling & disposal.
Specific warnings and comments that apply to specific activities can be found
at the start of the appropriate chapters and are repeated or added to at various
critical points in these chapters.
Please read this information carefully as it is provided for your personal safety
and will also prolong the life of the drive controller and connected devices.

General information
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1.8.1 General information
IMPORTANT INFORMATION
Carefully read this operating manual and the warning signs affixed to
the drive controller before installation and commissioning. Make sure
that all warning signs on the drive controller are legible; replace any
missing or damaged signs.
They contain important information on the installation and operation
of the drive controller. In particular, note the information in the
"Important information" chapter. KOSTAL Industrie Elektrik GmbH
assumes no liability for damages arising from the non-observance of
this operating manual.
This operating manual is an integral part of the product. It applies
exclusively to the drive controller from KOSTAL Industrie Elektrik
GmbH.
Keep the operating manual close to the drive controller so it is easily
accessible to all users.
IMPORTANT INFORMATION
The drive controller can only be operated safely if the required
environmental conditions listed in the “Suitable environmental
conditions” chapter of the operating manual are met.
DANGER
Risk of death due to electrical shock
!
Death or serious injury!
De-energise drive controller and secure it against being restarted.

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2. Device and system description
This chapter contains information on the scope of delivery for the drive
controller and the function description.
2.1 Sercos III
The Sercos III bus system is part of the fieldbus family. The network is generally
linear in structure. The maximum data transfer rate to a Sercos III bus may be
up to 100 Mbit/s. The fieldbus cable is only connected via the two M12
connector sockets on the front of the device. Ensure that the incoming bus
cable is connected to the "In" socket and the outgoing one to the "Out" socket.
If connecting the last participant, the "Out" socket should be left free – there is
no need for a terminal resistor.
2.1.1 Master / slave operation
The INVEOR should only be operated as a Sercos III slave.

Device and system description
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2.2 Scope of delivery
The scope of delivery is described in the INVEOR basic documentation.
The Sercos III interface forms part of the INVEOR.
2.3 Item description for INVEOR
2.3.1 Type code for Sercos III (most recent)
Key
1 Drive controller series: INVEOR 6 Housing: G0 – standard (black with
inscription);
0 – standard (cooling elements);
0 – standard (with potentiometer); 00 –
standard screw connections
2 Installation location/size: M-motor-
integrated, size: A, B, C, D
7 Firmware version: S00 – standard
3 Input voltage 2: 230 V
4: 400 V
8 Model: 000 standard;
001 – specific
4 Recommended motor rating: 0.55; 0.75;
1.1; 1.5; 2.2; 3.0; 4.0; 5.5; 7.5; 11; 15; 18.5;
22 kW
9 Equipment generation: 1 – current version
5 Printed circuit boards:
A016– standard + Sercos III
A036– functional safety + Sercos III
Continues on next page

Device and system description
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Continuation
2.3.2 Type code for Sercos III (in the future)
Key
1 Drive controller series: INVEOR 6 Application printed circuit board:
AP14– standard + Sercos III
AP24 – functional safety + Sercos III
2 Installation location/size: M-motor-
integrated, size: A – D
7 Cover: DK01 – standard
3 Input voltage: IV01 – 400 V 8 Housing: GH10 – standard cooling
elements
(painted black)
4 Recommended motor rating:
PW02 (0.37 kW); PW03 (0.55 kW);
PW04 (0.75 kW); PW05 (1.1 kW);
PW06 (1.5 kW); PW07 (2.2 kW);
PW08 (3.0 kW); PW09 (4.0 kW);
PW10 (5.5 kW); PW11 (7.5 kW);
PW12 (11 kW); PW13 (15 kW);
PW14 (18.5 kW); PW15 (22 kW)
9 Firmware version: CO00 – standard
CO01 - specific
5 Performance printed circuit board:
LP01 – standard
LP02 – with brake chopper
10 Equipment generation: 1 – current version
2.3.3 Features code
AP14 – standard + Sercos III
AP24 – functional safety + Sercos III

Device and system description
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2.4 Hardware components
2.4.1 Interfaces on the drive controller
The following connections can be found on the INVEOR with Sercos III
interface.
Size A:
BG connections. A "Sercos III"
1
Sercos III "Out"
2
Sercos III "In"
3
Blind plug
4
MMI
5
Potentiometer
6
Grid connection
7
Blind plug
8
Blind plug
Continues on next page

Device and system description
Operating manual for Sercos III fieldbus | DOC01614984 | 2015-05 | V1.00 EN 19
Continuation
Size B – C
BG connections. B – C "Sercos III"
1
Blind plug
2
Control line
3
Sercos III "Out"
4
Sercos III "In"
5
MMI
6
Potentiometer
7
Blind plug
8
Blind plug
9
Grid connection
Continues on next page