Kostal PIKO Series User manual

Operating manual
PIKO inverter
3.0 - 20

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03/2015 | DOC01361707 | KOSTAL operating manual PIKO inverter 3.0 - 20
Legal notice
KOSTAL Solar Electric GmbH
Hanferstraße 6
79108 Freiburg i. Br.
Germany
Phone [phone] - 100
Fax [phone] - 111
www.kostal-solar-electric.com
Exclusion of liability
All names, trademarks, product names or other desig-
nations given in this manual may be legally protected
even if this is not labelled as such (e.g.as a trademark).
KOSTAL Solar Electric GmbH accepts no liability and
gives no assurance that they can be freely used. The
illustrations and texts have been compiled with great
care. However, the possibility of errors cannot be ruled
out. The compilation is made without any guarantee.
General note on gender equality
KOSTAL Solar Electric GmbH is aware of the impor-
tance of language with regard to the equality of women
and men and always makes an eort to reflect this in
the documentation. Nevertheless, for the sake of read-
ability we are unable to use non-gender-specific terms
throughout and use the masculine form instead.
© 2015 KOSTAL Solar Electric GmbH
All rights reserved by KOSTAL Solar Electric GmbH,
including those of reproduction by photocopy and stor-
age in electronic media. Commercial use or distribution
of the texts, displayed models, diagrams and photo-
graphs appearing in this product is not permitted. This
manual may not be reproduced, stored, transmitted or
translated in any form or by means of any medium – in
whole or in part – without prior written permission.
Software version as of FW: 05.08
User Interface (UI) as of: 05.30
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1. General information 5
1.1 Proper use ................................................................................................................................. 7
1.2 EU declarations of conformity ..................................................................................................... 9
1.3 About this manual .................................................................................................................... 13
1.4 Notes in this manual ................................................................................................................. 15
1.5 Symbols used .......................................................................................................................... 19
1.6 Labels on the inverter ............................................................................................................... 20
2. Device and system description 21
2.1 The photovoltaic system ........................................................................................................... 22
2.2 Inverter components ................................................................................................................ 24
3. Installation 39
3.1 Transport and storage .............................................................................................................. 40
3.2 Scope of delivery ...................................................................................................................... 41
3.3 Installation ................................................................................................................................ 43
3.4 Electrical connection ................................................................................................................ 46
3.5 Connection of solar module ...................................................................................................... 49
3.6 Connection of communication components ............................................................................. 53
3.7 Initial commissioning ................................................................................................................ 57
4. Operation and operating the device 60
4.1 Switching on the inverter .......................................................................................................... 61
4.2 Switching o the inverter .......................................................................................................... 62
4.3 De-energise the inverter ........................................................................................................... 63
4.4 Control panel ............................................................................................................................ 64
4.5 Operational status (display) ....................................................................................................... 67
4.6 Operational status (LEDs) ......................................................................................................... 68
4.7 The menu structure of the inverter ............................................................................................ 69
4.8 The service menu ..................................................................................................................... 74
4.9 The energy management system in the inverter ........................................................................ 75
4.10 Faults ....................................................................................................................................... 76
5. Web server 83
5.1 The web server ........................................................................................................................ 84
5.2 Using the web server ................................................................................................................ 85
5.3 The pages of the web server .................................................................................................... 88
Contents
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6. System monitoring 95
6.1 Create connection between computer and inverter ................................................................... 96
6.2 The log data ............................................................................................................................. 99
6.3 Retrieve, save and graphically represent log data ................................................................... 102
7. Active power control 105
7.1 Why active power control? ..................................................................................................... 106
7.2 Limitation of the PV feed-in capacity ....................................................................................... 107
7.3 Activate the power control function with a ripple control receiver ............................................ 108
7.4 Install the ripple control receiver .............................................................................................. 109
8. Self-consumption 112
8.1 Self-consumption overview .................................................................................................... 113
8.2 Electrical connection for self-consumption .............................................................................. 114
8.3 Set up self-consumption control in the web server ................................................................. 115
9. Maintenance 121
9.1 Maintenance and service ........................................................................................................ 122
9.2 Fan cleaning ........................................................................................................................... 123
9.3 Update software (inverter) ....................................................................................................... 127
9.4 Update software (communication board) ................................................................................ 128
9.5 Update software (country settings) ......................................................................................... 129
10. Technical data 130
10.1 Technical data ........................................................................................................................ 132
10.2 Block diagram ........................................................................................................................ 139
11. Accessories 140
11.1 Installing the GSM modem ..................................................................................................... 141
11.2 Installation of PIKO BA Sensor ................................................................................................ 145
11.3 Additional accessories ............................................................................................................ 151
12. Appendix 153
12.1 Type plate ............................................................................................................................... 154
12.2 Warranty and service .............................................................................................................. 155
12.3 Handover to the operator ....................................................................................................... 156
12.4 Disassembly and disposal ...................................................................................................... 157
Index 158
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1.
Navibutton Verlinkung Kapitel 01
03/2015 | DOC01361707 | KOSTAL operating manual PIKO inverter 3.0 - 20
1. General information
1.1 Proper use .................................................................................................................................. 7
1.2 EU declarations of conformity ..................................................................................................... 9
1.3 About this manual ..................................................................................................................... 13
1.4 Notes in this manual ................................................................................................................. 15
1.5 Symbols used ........................................................................................................................... 19
1.6 Labels on the inverter ............................................................................................................... 20
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General information
Thank you for choosing a PIKO inverter from KOSTAL
Solar Electric GmbH! We hope you will enjoy consistently
high energy yields with the PIKO inverter and your photo-
voltaic system.
If you have any technical questions, please call our
service hotline:
n Germany and other countries
1
[phone] - 222
n France, Belgium, Luxembourg
[phone]
n Greece
[phone]
n Italy
[phone]
n Spain, Portugal
2
[phone]
n Turkey
3
[phone]
1Language: German, English
2Language: Spanish, English
3Language: English, Turkish
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General information
1.1 Proper use
The PIKO inverter converts direct current into alternating
current. This can be used as follows:
n For self-consumption
n For feeding into the public grid
The device may only be used in grid-connected photo-
voltaic systems within the permissible power range and
under the permissible ambient conditions. The device is
not intended for mobile use.
Inappropriate use can be hazardous and lead to injury
or even death to the user or third parties. Material dam-
age to the device and other equipment can also occur.
The inverter may therefore only be used for its intended
purpose.
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Exclusion of liability
Any use that diers from or goes beyond the stated
intended purpose is considered inappropriate. The
manufacturer accepts no liability for any damage result-
ing from this. Modifications to the inverter are prohibited.
The inverter may only be used if safe to operate and in
technically perfect condition. Any instance of misuse will
cause the termination of the warranty, guarantee and
general liability of the manufacturer.
Only a qualified electrician may open the device. The
inverter must be installed by a trained electrician (accord-
ing to DIN VDE 1000-10 or BGV A3 accident prevention
regulations) who is responsible for observing the applica-
ble standards and regulations.
Work that could aect the electrical power system of
the relevant energy supply company at the site of the
solar energy feed-in may only be carried out by qualified
electricians expressly authorised (licensed) by the energy
supply company. This includes changes to the facto-
ry-preset parameters. The installer must always observe
the regulations of the energy supply company.
Factory settings may only be changed by qualified elec-
trical installers or persons with at least comparable or
higher technical qualifications, e.g. foremen, technicians
or engineers. When doing so, all requirements are to be
observed.
IMPORTANT
INFORMATION
The inverter may only be installed,
maintained and repaired by a
trained and qualified electrician.
The electrician is responsible for
ensuring that the applicable stand-
ards and regulations are observed
and implemented. Work that could
aect the electrical power system
of the relevant energy supply com-
pany at the site of the solar energy
feed-in may only be carried out
by qualified electricians expressly
authorised (licensed) by the energy
supply company.
This includes changes to the facto-
ry-preset parameters.
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General information
1.2 EU declarations of conformity
EU Declaration of Conformity PIKO 3.0 as of FW 5.0
The company
KOSTAL Solar Electric GmbH
Hanferstraße 6
79108 Freiburg i. Br., Germany
herewith declares that the inverters PIKO 3.0 as of FW5.0, to which this declaration refers, are
compatible with the following directives or standards.
Directive 2004/108/EC on the approximation of the laws of the Member States relating to
electromagnetic compatibility
Directive 2006/95/EC on the harmonisation of the laws of Member States relating to electrical
equipment designed for use within certain voltage limits
Application of the CE mark in accordance with Annex III, Section B: 2012
Directive 2011/65/EU (RoHS)
to limit the use of certain hazardous substances in electrical and electronic equipment
EN 61000-3-2:2006/A1:2009/A2:2009 (Harmonic currents)
EN 61000-3-3:2013 (Patchers)
EN 61000-6-2:2005/AC:2005 (Immunity for industrial environments)
EN 61000-6-3:2007/A1:2011 (Immunity for residential environments)
EN 62109-1: 2010 (Safety of power converters for use in photovoltaic power systems – Part 1)
EN 62109-2: 2011(Safety of power converters for use in photovoltaic power systems – Part 2)
This declaration applies to all identical specimens of the product. This declaration becomes invalid if a
change is made to the unit or the unit is improperly installed.
KOSTAL Solar Electric GmbH – 01/01/2015
Werner Palm
(Managing Director)
Dr. Armin von Preetzmann
(Vicepresident R&D)
This declaration certifies compatibility with the guidelines named, but does not contain any assurance of properties.
Observe the safety instructions in the enclosed product documentation!
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General information
EU Declaration of Conformity PIKO 4.2, 5.5, 7.0, 8.5 as of FW 5.0
The company
KOSTAL Solar Electric GmbH
Hanferstraße 6
79108 Freiburg i. Br., Germany
herewith declares that the inverters PIKO 4.2, 5.5, 7.0, 8.5 as of FW5.0, to which this declaration
refers, are compatible with the following directives or standards.
Directive 2004/108/EC on the approximation of the laws of the Member States relating to
electromagnetic compatibility
Directive 2006/95/EC on the harmonisation of the laws of Member States relating to electrical
equipment designed for use within certain voltage limits
Application of the CE mark in accordance with Annex III, Section B: 2013
Directive 2011/65/EU (RoHS)
to limit the use of certain hazardous substances in electrical and electronic equipment
EN 61000-3-2:2006/A1:2009/A2:2009 (Harmonic currents)
EN 61000-3-3:2013 (Patchers)
EN 61000-6-2:2005/AC:2005 (Immunity for industrial environments)
EN 61000-6-3:2007/A1:2011 (Immunity for residential environments)
EN 62109-1: 2010 (Safety of power converters for use in photovoltaic power systems – Part 1)
EN 62109-2: 2011(Safety of power converters for use in photovoltaic power systems – Part 2)
This declaration applies to all identical specimens of the product. This declaration becomes invalid if a
change is made to the unit or the unit is improperly installed.
KOSTAL Solar Electric GmbH – 01/01/2015
Werner Palm
(Managing Director)
Dr. Armin von Preetzmann
(Vicepresident R&D)
This declaration certifies compatibility with the guidelines named, but does not contain any assurance of properties.
Observe the safety instructions in the enclosed product documentation!
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General information
EU Declaration of Conformity PIKO 10, 12 as of FW 5.0
The company
KOSTAL Solar Electric GmbH
Hanferstraße 6
79108 Freiburg i. Br., Germany
herewith declares that the inverters PIKO 10, 12 as of FW5.0, to which this declaration refers, are
compatible with the following directives or standards.
Directive 2004/108/EC on the approximation of the laws of the Member States relating to
electromagnetic compatibility
Directive 2006/95/EC on the harmonisation of the laws of Member States relating to electrical
equipment designed for use within certain voltage limits
Application of the CE mark in accordance with Annex III, Section B: 2013
Directive 2011/65/EU (RoHS)
to limit the use of certain hazardous substances in electrical and electronic equipment
EN 61000-3-2:2006/A1:2009/A2:2009 (Harmonic currents)
EN 61000-3-3:2013 (Patchers)
EN 61000-3-11:2000 (Patchers)
EN 61000-3-12:2011 (Harmonic currents)
EN 61000-6-2:2005/AC:2005 (Immunity for industrial environments)
EN 61000-6-3:2007/A1:2011 (Immunity for residential environments)
EN 62109-1: 2010 (Safety of power converters for use in photovoltaic power systems – Part 1)
EN 62109-2: 2011 (Safety of power converters for use in photovoltaic power systems – Part 2)
This declaration applies to all identical specimens of the product. This declaration becomes invalid if a
change is made to the unit or the unit is improperly installed.
KOSTAL Solar Electric GmbH – 01/01/2015
Werner Palm
(Managing Director)
Dr. Armin von Preetzmann
(Vicepresident R&D)
This declaration certifies compatibility with the guidelines named, but does not contain any assurance of properties.
Observe the safety instructions in the enclosed product documentation!
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General information
EU Declaration of Conformity PIKO 15, 17, 20 as of FW 5.0
The company
KOSTAL Solar Electric GmbH
Hanferstraße 6
79108 Freiburg i. Br., Germany
herewith declares that the inverters PIKO 15, 17, 20 as of FW5.0, to which this declaration refers, are
compatible with the following directives or standards.
Directive 2004/108/EC on the approximation of the laws of the Member States relating to electromag-
netic compatibility
Directive 2006/95/EC on the harmonisation of the laws of Member States relating to electrical equip-
ment designed for use within certain voltage limits
Application of the CE mark in accordance with Annex III, Section B: 2013
Directive 2011/65/EU (RoHS)
to limit the use of certain hazardous substances in electrical and electronic equipment
EN 61000-3-11:2000 (Patchers)
EN 61000-3-12:2011 (Harmonic currents)
EN 61000-6-2:2005/AC:2005 (Immunity for industrial environments)
EN 61000-6-3:2007/A1:2011 (Immunity for residential environments)
EN 62109-1: 2010
(Safety of power converters for use in photovoltaic power systems – Part 1)
EN 62109-2: 2011
(Safety of power converters for use in photovoltaic power systems – Part 2)
This declaration applies to all identical specimens of the product. This declaration becomes invalid if a
change is made to the unit or the unit is improperly installed.
KOSTAL Solar Electric GmbH – 01/01/2015
Werner Palm
(Managing Director)
Dr. Armin von Preetzmann
(Vicepresident R&D)
This declaration certifies compatibility with the guidelines named, but does not contain any assurance of properties.
Observe the safety instructions in the enclosed product documentation!
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General information
1.3 About this manual
Read this manual carefully in its entirety.
It contains important information about the installation
and operation of the inverter. Pay particular attention to
the instructions regarding safe usage. KOSTAL Solar
Electric GmbH assume no liability for damages arising
from failure to observe these instructions.
This manual is an integral part of the product. It applies
exclusively to the PIKO inverters from the company
KOSTAL Solar Electric GmbH! Keep this manual and
pass it on to the new owner should you switch to a new
provider.
The most recent version of the operating manual
for your product is available in the download area
at www.kostal-solar-electric.com.
Target group
These instructions are oriented to the trained and quali-
fied electrical technicians who install, maintain and repair
the inverters.
The inverters described in these instructions dier from
one another in terms of particular technical details. Infor-
mation and instructions that only apply to certain device
types are to be identified accordingly.
Information concerning your safety or that of the unit is
highlighted especially.
TIP
Print both sides on one sheet of
paper when printing out this operating
manual.
This saves paper and the document
remains easy to read.
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General information
Navigation through the document
In order to enable navigation through this document, it
contains clickable areas.
These are, for one, the navigation bar in the header of
each page. Here you can go to the overview pages of
the individual chapters with a click.
The table of contents can also be used in this way. From
the index at the beginning of each chapter you can go to
the indicated sub-chapter with a click.
Fig. 1: Navigation through the document
1 Calling up the main table of contents
2 Navigation bar
3 Tables of contents
You can navigate to the referenced points in the
document within the instruction text using the
cross-references.
Ch. 1
Fig. 1, It. 2
Fig. 2: Examples of cross-references
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General information
1.4 Notes in this manual
Fig. 3: Safety instructions in this manual
1 Reference icon within the instruction text
2 Warning
3 Information note
4 Other notes
Notes have been incorporated into the instruction text.
A dierentiation is made in these instructions between
warnings and information notes. All notes are identified in
the text line with an icon.
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Warnings
The warnings refer to life-threatening dangers. Serious
injuries possibly resulting in death may occur.
Each warning consists of the following elements:
Fig. 4: Structure of the warnings
1 Warning symbol
2 Signal word
3 Type of danger
4 Corrective actions
Warning symbols
Danger
Danger due to electrical shock and discharge
Danger due to electromagnetic fields
Danger due to burns
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General information
Signal words
Signal words are used to identify the severity of the
danger.
DANGER
Indicates a direct hazard with a high level of risk, which,
when it is not avoided, can result in death or serious
injury.
WARNING
Indicates a hazard with a moderate level of risk, which,
when it is not avoided, can result in death or serious
injury.
CAUTION
Indicates a hazard with a low level of risk, which, when
it is not avoided, can result in minor or slight injury or
property damage.
Information notes
Information notes contain important instructions for the
installation and problem-free operation of the inverter.
These must be followed at all times. The information
notes also point out that failure to observe can result in
property or financial damages.
IMPORTANT
INFORMATION
The inverter may only be installed,
operated, maintained and repaired
by trained and qualified sta.
Fig. 5: Example of an information note
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General information
Symbols within the information notes
Important information
Property damage possible
Other notes
They contain additional information or tips.
INFO
This is additional information.
Fig. 6: Example of an information note
Symbols within the additional notes
Information or tip
Enlarged representation
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1.5 Symbols used
Symbol Meaning
1), 2), 3) ... Sequential steps in a handling instruction
PEect of a handling instruction
HFinal result of a handling instruction
ÆCross-reference to other places in the document
or to other documents
nList
Tab. 1: Symbols and icons used
Abbreviations used
Abbreviation Explanation
Tab. Table
Fig. Figure
It. Item
Ch. Chapter
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General information
1.6 Labels on the inverter
5 min
WARNING: dual supply
Do not work on this equitment
until it is isolated from both
mains and on-site generation
supplies
Isolate on-site generator at _________________ Isolate mains supply at ____________________
Fig. 7: Labels on the inverter – Figure example
Signs and labels are applied to the housing of the
inverter. These signs and labels may not be altered or
removed.
Symbol Explanation
Danger due to electrical shock and discharge
5 min
Danger due to electrical shock and discharge. Wait
five minutes (discharge time of the capacitors) after
shut-down
5 min
Danger due to burns
Danger notice
Additional earth connection
Observe and read operating manual
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