Kozy-World GFN4035R Quick start guide

1
FULLSIZEVENT-FREE
FIREPLACE
OWNER SOPERATIONAND INSTALLATIONMANUAL
WARNING: Iftheinformationinthis
manualisnotfollowed exactly, afire or
explosion may resultcausingproperty
damage,personalinjury,orlossoflife.
WARNING: Thisisanunventedgas-fired
fireplace.Itusesair(oxygen)fromtheroomin
whichitisinstalled.Provisionsforadequate
combustionandventilationairmustbe
provided. Refer toAirForCombustionand
Ventilationsectionon page5ofthismanual.
Donotstore orusegasolineorotherflammable
vapors andliquidsin thevicinityofthisorany
otherappliance.
WHATTODO IFYOUSMELLGAS
l Do nottry to lightanyappliance.
l Donottouchanyelectricalswitch;donot
useanyphonein yourbuilding.
l Immediatelycall yourgas supplierfroma
neighbor sphone.Followthegassupplier s
instructions.
l Ifyoucannotreachyourgassupplier,call
thefiredepartment.Installation and service
mustbeperformedbyaqualifiedinstaller,
serviceagency,orlocalgassupplier.
GFN4035RGFP4036R
GFN4037RGFP4038R
WARNING:Improper installation,
adjustment,alteration,service ormaintenance
cancause injury orpropertydamage.Refer tothis
manualforcorrectinstallation and operational
procedures.Forassistanceoradditional
information, consultaqualifiedinstaller, service
agency,orlocal gas supplier. Thisappliancemaybeinstalledinanaftermarket*,
permanentlylocated,manufactured(mobile)
home,wherenotprohibitedbylocalcodes.
Thisappliance isonlyforusewith thetypeofgas
indicatedon therating plate.Thisapplianceisnot
convertibleforusewithothergases.
*Aftermarket:Completion of sale, notforpurpose of resale,
fromthe manufacturer.
Installer:Please leave theseinstructionswith
theconsumer.
Consumer:Please retaintheseinstructionsfor
futureuse.
WATERVAPOR:ABY-PRODUCT OF UNENTEDROOM
HEATERS
Watervaporisaby-productofgascombustion.Anunvented
roomheaterproducesapproximatelyone(1)ounce(30ml)
ofwaterforevery 1,000 BTU s(.3KW s)ofgasinput per
hour.Refertopage4.
Kozy-WorldR
WorldMarketing ofAmerica, Inc.
P.O.Box192, Rt.. 22West
Mill Creek, PA17060
KOZYWORLDPHONENUMBER:[phone]
http://www.worldmkting.com
KW-HL059-03RHW-0505

2
SafetyInformationWarnings.......................................3
ProductIdentification..................................................4
AirforCombustion and Ventilation..............................5
Installation..................................................................7
Operating fireplace.....................................................10
Cleaning&Maintenance...............................................13
TroubleShooting........................................................15
Specifications.............................................................16
Replacement.............................................................17
PartsList....................................................................18
Installingthe Heater....................................................21
TableofContents

3
IMPORTANT: Readthisowner smanual
carefullyandcompletelybeforetryingto
assemble,operate,orservicethis
fireplace.Improperuseofthisfireplace
cancause seriousinjuryordeathfrom
burns,fire,explosion,electricalshock,
and carbonmonoxidepoisoning.
SAFETYINFORMATIONWARNINGS
DANGER: Carbonmonoxide
poisoning may lead todeath!
Carbon Monoxide Poisoning: Earlysigns
ofcarbon monoxidepoisoningresemble
the fluwithheadaches,dizziness,or
nausea.Ifyou havethese signs,thefire-
placemaynotbe workingproperly. Get
freshairatonce!Havethe fireplace
serviced. Somepeoplearemoreaffected
bycarbonmonoxidethan others.These
includepregnant women,peoplewithheart
orlung disease,anemia,those underthe
influenceofalcohol, andthose
at high altitudes.
Propane/LP Gas: Propane/LPgas is
odorless. Anodor-making agentisadded
toPropane/LPgas.Theodorhelps you
detectaPropane/LPgasleak. However,
the odoraddedtoPropane/LPgascan
fade. Propane/LPgasmaybepresent even
though no odor exists.
Makecertainyoureadandunderstandall
warnings. Keepthismanualfor reference.
Itisyour guidetosafeand properopera-
tion ofthisfireplace.
WARNING: Anychange to
thisfireplaceoritscontrolscan
be dangerous.
WARNING:Donotallowfans
toblowdirectlyintothefireplace.Avoid
anydraftsthatalterburnerflame
patterns.Ceiling fans can createdrafts
thatalterburnerflamepatterns.Altered
burnerpatterns can cause sooting.
Donotplace clothing orother
flammablematerialon ornearthe
appliance.Neverplaceany objects
inthe fireplace.
Duetohigh temperatures,the appli-
ance shouldbe locatedoutof
trafficand awayfromfurniture
and draperies.
WARNING: Donotuseacces-
soriesnotapprovedforusewith
thisfireplace.
Carefullysupervise youngchildren
when theyareintheroomwiththe
fireplace.
Youmust operatethisfireplacewiththe
fireplacescreeninplace.Make surethe
fireplace screenisinplace beforerun-
ning the fireplace.
Keeptheapplianceareaclearandfree
fromcombustiblematerials,gasoline,
andotherflammablevaporsand liquids.
1.Thisapplianceisonlyfor usewiththetype
ofgas indicated ontheratingplate.This
applianceisnotconvertiblefor use with
othergases.
2.Donotplace propane/LPsupplytank(s)
indoors.
3.Ifyou smellgas
lShutoffgassupply.
lDonottrytolightanyappliance.
lDonot touch anyelectricalswitchdo not
useanyphoneinyourbuilding.
lImmediatelycall yourgassupplierfrom
aneighbor sphone.Followthegas
supplier sinstructions.
lIf you cannotreachyourgassupplier,
call thefiredepartment.
4.Thisfireplaceshall notbeinstalledina
bedroomorbathroom.
5. Donot use thisfireplaceas awood-burn-
ingfireplace. Useonlythe logs provided
withthefireplace.
6. Donotaddextralogsorornamentssuch
aspine cones,vermiculite, orrockwool.
Using theseaddeditemscan cause
sooting.Donotaddlava rockaround
base.Rockanddebriscouldfallintothe
controlareaoffireplace. Afterservicing,
alwaysreplacescreenbeforeoperating
fireplace.
7. Youmust operatethisfireplacewiththe
fireplacescreeninplace.Make surethe
fireplacescreenisinplacebeforerun-
ningthe fireplace.
8.Thisfireplaceisdesigned tobe
smokeless. If logs everappear tosmoke,
shut offthe fireplaceandcall aqualified
serviceperson.
Note: Duringinitialoperation,slight
smoking couldoccurdue tolog curing
andfireplaceburningmanufacturing
residues.
9. Toprevent thecreation ofsoot,followthe
instructionsinCleaningandMainte-
nance onpage13.
10.Beforeusing furniturepolish,wax,car-
petcleaner, orsimilar products, turnfire-
placeoff. If heated, thevaporsfromthese
productsmaycreateawhitepowderresi-
duewithinburnerboxoronadjacent
wallsorfurniture.
11.Thisfireplace needsfresh airventilation
torunproperly.Thisfireplacehas an
OxygenDepletionSensing(ODS) safety
shutoff system. TheODSshutsdownthe
fireplace ifnotenough freshairis
available.SeeAirforCombustionand
Ventilation, pages 5through 6. If fireplace
keepsshuttingoff, seeTroubleshooting,
pages15through16.
12.Donotrun fireplace
lWhereflammableliquidsorvaporsare
usedorstored.
lUnderdustyconditions.
13.Donotuse thisfireplace tocookfoodor
burnpaper andotherobjects.
14.Donot usefireplaceif anyparthasbeen
underwater.lmmediatelycallaqualified
servicetechniciantoinspectthe room
fireplaceand toreplaceanypart ofthe
controlsystem,and anygas control,
which has beenunder water.
Heaterbecomes veryhotwhen running
fireplace.Keep childrenandadultsaway
fromhotsurfacestoavoidburnsorcloth-
ingignition.Fireplacewill remainhotfor
ashort timeaftershutdown.Allowsur-
facestocoolbeforetouching.
StateofMassachusetts: Thein-
stallationmustbe made byalicensed
plumberorgas fitterinthe Common-
wealthofMassachusetts.
Sellersofunventedpropaneornatural
gas-firedsupplementalroomheaters
shall providetoeach purchaseracopyof
527CMR30uponsaleoftheunit.
InthestateofMassachusetts,unvented
propane ornaturegas-firedspaceheat-
ersshallbeprohibitedinbedroomsand
bathrooms.
WARNING
ModelsGFN4035 andGFN4037are
equipped forNaturalgas.Field
conversion isnotpermitted.
ModelsGFP4036andGFP4038are
equipped forpropanegas.Field
conversion isnotpermitted.

4
SAFETY
INFORMATION
Continued
15.Shutoffandunplugfireplaceandlet
coolbeforeservicing.Onlyaqualified
service person shouldserviceand re-
pairfireplace.
16.Operating fireplace aboveelevationsof
4,500feetcouldcausepilot outage.
17.Donotoperatefireplaceifanylogis
broken. Donotoperatefireplace ifalog
ischipped(dime-sizedorlarger).
18.Topreventperformanceproblems,do
notusefueltanksofless than 100lbs.
capacity.
LOCALCODES
lnstalland usefireplacewithcare. Fol-
low alllocalcodes.Intheabsenceof
local codes,usethelatesteditionofThe
National Fuel GasCode.ANSI Z223.1,
alsoknownasNFPA54*.
*Availablefrom:
AmericanNational Standards
lnstitute,lnc.
1430Broadway
New York.NY10018
National FireProtection
Association, lnc.
BatterymarchPark
Quincy.MA 02269
Thisfireplaceisdesignedforvent-free
operation. Stateand localcodesin
someareasprohibittheuseofvent-
freefireplace.
PRODUCTFEATURES
SAFETYPILOT
Thisfireplacehasapilot withan Oxy-
gen Depletion Sensing (ODS) safety
shutoff system.TheODS/pilotisare-
quired featureforvent-free fireplace.The
ODS/pilotshutsoffthefireplaceifthere
isnotenoughfreshair.
PRODUCTIDENTIFICATION
Figure1- FULLSIZE VENT-FREEFIREPLACE
WATERVAPOR:ABY-PRODUCTOFUNVENTEDROOMHEATERS
Watervaporisaby-productofgascombustion.Anunventedroomheaterproducesapproximatelyone(1)ounce
(30ml)ofwaterforevery1,000BTU s(.3KW s)ofgasinputperhour.
Unventedroomheaters arerecommendedassupplemental heater(aroom). Ratherthanaprimaryheatsource(anentire
house).
Inmost supplemental heat applications,thewatervapordoesnotcreateaproblem.Inmostapplications,thewatervapor
enhancesthelowhumidityatmosphereexperiencedduringcoldweather.
Thefollowingstepswillhelp insurethatwatervapordoesnot becomeaproblem.
1.Besuretheheaterisasized properlyfortheapplication,includingample combustion airandcirculationair.
2.If highhumidityisexperienced,dehumidifiermaybeusedtohelplowerthewatervaporcontentoftheair.
3.Donotuseanunventedroomheaterastheprimaryheat source.
OVERRIDECONTROLSYSTEM
Thesefireplaces havetwooperation
method:RemoteControlandManual
Control. TheRemoteControlhasa
transmitter,which requiresthreeAAAbat-
teriesand electricpoweroutlet tooperate.
If no power,youcanoperatethefireplace
bymanual.
Mantel
Decorative
Frame
Stove
Cabinet
Grill
Heater
Controls

5
AIRFORCOMBUSTIONAND VENTILATION
WARNING:Thisfireplace
shall notbeinstalledin acon-
finedspace orunusuallytight
construction unless provisions
are provided foradequatecom-
bustionandventilationair.Read
thefollowing instructionsto in-
sureproperfreshairforthisand
otherfuel-burningappliancesin
yourhome.
PROVIDINGADEQUATE
VENTILATION
ThefollowingareexcerptsfromNa-
tionalFuelGasCode, NFPA54/ANSI
Z223.1.Section5.3,AirforCombus-
tionandVentilation.
All spacesinhomesfall intoone of
thethreefollowing ventilation
classifications:
1.UnusuallyTightConstruction
2.Unconfined Space
3.ConfinedSpace
Theinformationonpages5through
6will helpyouclassifyyourspace
and provideadequateventilation.
Confinedand UnconfinedSpace
The National Fuel GasCode, ANSI
Z223.1 definesaconfinedspaceas
aspacewhosevolumeisless than
50cubicfeetper1,000Btuperhour
(4.8m3perkw)oftheaggregatein-
putrating ofall appliancesinstalled
inthat space.Anunconfiningspace
isdefinedasaspacewhosevolume
isnotless than 50 cubicfeet per1,
000 Btuperhour(4.8m3perkw)of
the aggregateinputrating ofall ap-
pliancesinstalledinthatspace.
Roomscommunicating directlywith
the spaceinwhichthe appliancesare
installed*,through openingsnotfur-
nished withdoors, areconsidereda
partoftheunconfined space.
Thisfireplaceshall not be installed
inaconfinedspaceorunusuallytight
construction unlessprovisionsare
provided foradequatecombustion
andventilationair.
*Adjoining roomsarecommunicat-
ing onlyiftherearedoorless passage
ways orventilation grillsbetween
them.
UnusuallyTightConstruction
DETERMININGFRESH-AIRFLOWFORHEATERLOCATION
Determining ifYou HaveaConfinedorUnconfinedSpace
Usethisworksheet todetermine ifyou haveaconfinedorunconfinedspace.
Space: Includesthe roominwhichyouwillinstallheaterplus anyadjoiningroomswithdoorlesspassageways
orventilation grillsbetweentherooms.
1.Determine thevolumeofthespace(length×width×height).
Length×Width×Height= cu.ft.(volumeofspace)
Example:Spacesize 20ft. (length)×16ft. (width)×8ft. (ceiling height)=2560cu.ft. (volumeofspace)
Ifadditionalventilation toadjoiningroomissuppliedwithgrillsoropenings, addthe volumeof these
roomstothetotalvolumeofthe space.
2.Dividethespacevolumeby50 cubicfeettodetermine themaximumBtu/Hrthespacecansupport.
(volumeofspace) 50 cu.ft.=(MaximumBtu/Hr the spacecansupport)
Example:2560cu.ft.(volumeofspace) 50cu.ft.=51.2or51,200(maximumBtu/Hr the spacecansupport)
AIRFORCOMBUSTIONAND VENTILATION
Theairthatleaksarounddoorsand
windowsmayprovide enough fresh
airforcombustion andventilation.
However, inbuildingsofunusually
tight construction,you must provide
additionalfreshair.
Unusuallytightconstruction isde-
finedasconstructionwhere:
a)wallsandceilingsexposed to
theoutsideatmospherehaveacon-
tinuouswatervaporretarderwitha
rating ofone perm(6×10-11 kgperpa-
sec-m2)orless withopenings
gasketed orsealed and
b)weatherstripping hasbeenadded
onopenablewindowsand doors and
c) caulking orsealantsareapplied
toareassuchasjointsaround win-
dow anddoorframes,between sole
platesandfloors,betweenwall-ceil-
ingjoints, betweenwallpanels, at
penetrationsforplumbing,electrical,
andgaslines,andatotheropenings.
Ifyourhomemeetsallofthe three
criteriaabove,youmustprovidead-
ditionalfreshair. See VentilationAir
FromInsideBuilding, page 6.
Ifyourhomedoesnotmeetallofthe
three criteriaabove,proceed to De-
terminingFresh-AirFlow ForHeater
Location, page 6.

6
WARNING:Reworktheworksheet, adding thespace oftheadjoining unconfinedspace.The
combinedspacesmusthave enoughfreshairtosupplyallappliances in bothspaces.
Ifthe actualBtu/Hrusedislessthan themaximumBtu/Hrthespace cansupport, thespace isan
unconfinedspace.You will needno additionalfreshairventilation.
3. AddtheBtu/Hrof allfuelburningappliancesinthe space.
Vent-free heaterBtu/Hr
Gas waterheater* Btu/Hr
Gas furnaceBtu/Hr
Ventedgas heaterBtu/Hr
Gas heaterlogsBtu/Hr
Other gas appliances*+Btu/Hr
Total=Btu/Hr
*Donotincludedirect-ventgas appliances.Direct-ventdrawscombustion airfromtheoutdoorsand
ventstotheoutdoors.
4. Comparethe maximumBtu/Hrthespacecan supportwiththeactualamountofBtu/Hr used.
Btu/Hr (maximumthespacecan support)
Btu/Hr(actualamountof Btu/Hrused)
Example : 51,200Btu/Hr(maximumthespace cansupport)
56,000 Btu/Hr (actualamount of Btu/Hr used)
Thespaceintheaboveexampleisaconfinedspacebecause theactualBtu/Hrused ismorethan the
maximumBtu/Hrthe spacecansupport.
Youmustprovide additionalfresh air. Youroptions areasfollows:
A. Reworktheworksheet byaddingthespaceofanadjoining room.If theextraspaceprovides an unconfined
space,removedoor toadjoiningroomor addventilationgrillsbetween rooms. SeeVentilationAir From
Inside Building,page6.
B. Install alowerBtu/Hr heater,iflowerBtu/Hrsizemakesthe roomunconfined.
Figure2-Ventilation AirFromInsideBuilding
Example:
Gas waterheater30,000 Btu/Hr
Vent-free heater + 26,000 Btu/Hr
Total=56,000 Btu/Hr
WARNING:Iftheareainwhichthefireplacemay beoperatedissmallerthanthat
definedas anunconfinedspace orifthebuilding isofunusuallytightconstruction,
provideadequatecombustion and ventilationairbyoneofthemethodsdescribedin
theNationalFuel Gas Code,ANSIZ223.1,Section 5.3orapplicablelocalcodes.
Thisfreshairwould comefroman adjoininguncon-
finedspace.Whenventilatingtoanadjoining
unconfined space,you must provide twoperma-
nent openings:one within 12"ofthe ceilingand
onewithin12"oftheflooronthewall connecting
thetwo spaces(seeoptions1and2,Figure2).
You canalsoremovedoorintoadjoiningroom
(see option 3, Figure2).Followthe National Fuel
GasCode.NFPA54/ANSI Z223.1. Section 5.3,
AirforCombustion and Ventilation forrequired
sizeofventilation grillsorducts.
Ventilation AirFromlnsideBuilding
Provideextrafreshairbyusing ventilation grillsor
ducts.You must provide twopermanent openings:
onewithin12"oftheceilingandone within 12"ofthe
floor.0ClearancetoBackwall.Connecttheseitems
directlytotheoutdoors orspacesopentothe
outdoors.Thesespacesinclude atticsand crawl
spaces.Followthe National FuelGasCode,NFPA
54/ANSIZ223.1,Section 5.3.AirforCombustion and
Ventilation forrequiredsizeofventilation grillsor
ducts.
IMPORTANT:Do notprovideopeningsforinlet
oroutletairintoatticifattichas athermostat-
controlledpower vent.Heatedairenteringthe
atticwill activatethepowervent. Figure3-Ventilation AirFromOutdoors

7
NOTICE:Thisfireplace is
intendedforuse assupplemental
fireplace.Usethisfireplacealong
withyourprimaryheatingsystem.
Donotinstall thisfireplace asyour
primaryheat source.If youhavea
centralheatingsystem,youmayrun
the system'scirculatingblower
whileusingthefireplace.Thiswill
helpcirculatetheheat throughout
thehouse.
INSTALLATION
WARNING: Aqualified serviceper-
sonmustinstall fireplace.Followalllo-
calcodes.
WARNING: Neverinstall the
fireplace:
l inabedroomorbathroom
l inarecreationalvehicle
l wherecurtains, furniture, clothing,
or other flammableobjectsare
lessthan36 inches fromthe
front, top orsides of theheater
l inhightrafficareas
l inwindyordraftyareas
WARNING: Maintaintheminimum
clearances.Ifyou can,providegreater
clearances fromfloor, ceiling,andad-
joiningsideand backwalls.
CAUTION: This fireplace creates
warmaircurrents.These currentsmove
heattowallsurfaces nextto fireplace.
Installing fireplace nexttovinylor cloth
wall coveringsoroperating fireplace
whereimpurities(suchastobacco
smoke,aromaticcandles,cleaning
fluids,oilorkerosenelamps,etc.)in
theairexist,maydiscolorwalls.
CHECK GAS TYPE
Useonlythe typeofgasindicatedon
the plate.Ifyourgas supplycannot
meetthatrequirement,donotinstall
fireplace.Calldealerwhereyoubought
fireplace forproper type fireplace.
Figure4-MinimumClearance toWall
CLEARANCESTOCOMBUSTIBLES
(Vent-FreeOperation Only)
Carefullyfollowtheinstructionsbelow.
Thisfireplaceisafreestandingunit
designedtoset directlyonthefloor.
IMPORTANT:You mustmaintain
minimumwallandceilingclearances
duringinstallation.The minimum
clearances areshowninFigure4.
Measurefromoutermost point offire-
placetop.
MinimumWall andCeiling
Clearances (see Figure4)
A. Clearances fromoutermost point
offireplace toptoanycombustible
sidewall shouldnot belessthan
12 inches.
B.Clearancesfromthefireplacetop
tothe ceilingshouldnotbeless
than48 inches.
C. Backwall OClearance
IMPORTANT: Vent-freefireplaceadd
moisturetothe air. Although thisis
beneficial,installing fireplaceinrooms
withoutenoughventilationairmay
cause mildewtoformfromtoomuch
moisture.See AirforCombustion and
Ventilation,pages5through6.

8
CONNECTINGTOGASSUPPLY
WARNING:Aqualifiedser-
vice personmust connectfireplace
togas supply.Followall localcodes.
CAUTION: Never connect fireplace
directlytothegas supply. Thisfireplace
requires anexternalregulator(not
supplied). lnstallthe externalregulator
betweenthe fireplace and gas supply.
Figure7-Gas Connection
The installermustsupplyanexternal
regulator.Theexternalregulatorwillre-
duceincoming gas pressure. You must
reduceincoming gaspressuretobe-
tween11to14 inches ofwater. If youdo
notreduce incominggaspressure,fire-
place regulatordamagecouldoccur.
lnstallexternalregulatorwiththe vent
pointing downasshowninFigure6.
Pointing theventdownprotectsit from
freezingrainor sleet.
*Purchasetheoptional CSAdesign-certifiedequipmentshutoffvalvefrom
yourdealer.See Accessories,page17.
**11”W.C. pressureistheminimuminlet pressureforpurposeofinput adjustment.
INSTALLATION
Continued
WARNING: Neverconnect fireplace
toprivate(non-utility)gaswells.Thisgas
iscommonlyknownas wellheadgas.
CAUTION: Use onlynew,black
ironor steelpipe.Internally-tinned cop-
pertubingmay beused incertain
areas.Check yourlocalcodes.Use
pipeof 1/2"diameter or greatertoallow
proper gasvolumetofireplace.Ifpipe
istoo small,unduelossofpressure
willoccur.
Installation mustincludeanequipment
shutoff valve,union,and plugged1/8"NPT
tap. LocateNPTtapwithinreachfor test
gauge hookup.NPTtapmustbeup-
streamfrom fireplace (seeFigure7).
IMPORTANT: Install equipmentshutoff
valveinan accessiblelocation.The
equipment shutoff valveisfor turning on
or shutting offthe gastotheappliance.
Applypipejoint sealantlightlytothreads.
Thiswillpreventexcess sealantfrom
going intopipe.Excess sealantinpipe
couldresult inclogged fireplace valves.
CAUTION: Usepipejointsealant
thatisresistanttoliquidpetroleum
(LP)gas.
Werecommend that you install asedi-
menttrap insupplylineas shownin
Figure7. Locatesediment trapwhereit is
withinreachforcleaning.Install inpiping
systembetweenfuelsupplyandheater.
Locatesediment trapwheretrappedmat-
terisnotlikelytofreeze.Asediment trap
traps moistureandcontaminants.This
keeps themfromgoing intofireplace
controls.If sediment trapisnotinstalled
orisinstalled wrong,fireplacemaynot
runproperly.
CAUTION: Avoiddamage to
regulator.Holdgasregulatorwithwrench
whenconnectingintogaspiping and/or
fittings.
Figure6- External Regulator
WithVentPointing Down
Figure5- Gas RegulatorLocation and
Gas Line Access IntoStove Cabinet
INSTALLATION ITEMSNEEDED
Beforeinstalling fireplace, makesureyou
havethe itemslisted below.
l piping(checklocalcodes)
lsealant(resistanttonaturalor propane/
LPgas)
lequipmentshutoffvalve*
ltestgauge connection**
lsedimenttrap
lseejoint
lpipewrench
lFlexiblegashose (check localcodes)
*ACSAdesign-certifiedequipment shutoff
valvewith1/8" NPTtapisanacceptable
alternativetotest gaugeconnection.Pur-
chasethe optionalCSAdesign-certified
equipmentshutoffvalvefromyourdealer.
SeeAccessories, page17.
NGMODELS:
5”to10.5”W.C.
Gas supplierprovides externalregula-
torfornatural gas.
Purchase

9
WARNING: Test allgaspiping
andconnectionsforleaksafterinstall-
ingorservicing.Correctall leaks at
once.
WARNING: Neverusean open
flametocheckfor aleak.Applyamix-
tureofliquidsoapand watertoall
joints.Bubblesformingshowaleak.
Correctallleaksatonce.
CAUTION: Make sureexternal
regulatorhasbeeninstalledbe-
tweennaturalsupplyandfireplace.
Seeguidelines underConnectingto
GasSupply,page8.
Figure8-Equipment Shutoff Valve
PressureTesting Gas Supply
Piping System
Test Pressures InExcessOf 1/2
PSIG(3.5kPa)
1.Disconnectfireplacewithitsappli-
ancemaingasvalve(controlvalve)
andequipmentshutoffvalvefrom
gassupplypipingsystem.Pres-
suresinexcessof 1/2psigwill dam-
age fireplace regulator.
2.Capoffopen endofgaspipewhere
equipmentshutoffvalvewas
connected.
3.Pressurize supplypiping system
byeitherusingcompressedairor
openingpropane/LPsupplyvalve.
4.Checkalljointsof gassupplypiping
system.Applymixtureof liquidsoap
and watertogas joints.Bubbles
forming showaleak.
5.Correctallleaksatonce.
6. Reconnect fireplaceandequipment
shutoff valvetogas supply.Check
reconnectedfittingsforleaks.
PressureTesting fireplace Gas
Connections
1. Openequipmentshutoff valve(see
Figure8).
2Opengassupplyvalve.
3. Makesurecontrolknob of fireplace
isintheOFF position.
4.Checkalljointsfromequipment
shutoff valvetocontrolvalve(see
Figure9). Applymixtureofliquid
soapand watertogasjoints.
Bubbles formingshowaleak.
5.Correct allleaksatonce.
6.Lightfireplace(see Operating
fireplace, pages10 and 11)Check
allotherinternaljointsfor leaks.
7. Turnoff fireplace(seeToTurnOff
GastoAppliance, page10).
Figure9-Checking Gas Joints
INSTALLATION
Continued
CHECKINGGASCONNECTIONS
TestPressuresEqualToorLess
Than1/2PSIG (3.5kPa)
1. Close equipment shutoff valve (seeFig-
ure8).
2.Pressurizesupplypipingsystemby
eitherusing compressedairoropen-
inggassupplytankvalve.
3. Checkall jointsfromgasmetertoequip-
mentshutoff valve (seeFigure9). Ap-
plymixtureofliquidsoapandwaterto
gasjoints.Bubbles forming indicates
aleak.
4.Correctallleaksatonce.

10
WARNING: Failuretoposition
thepartsinaccordancewiththese
diagramsmayresultinproperty
damage orpersonalinjury.
CAUTION: Afterinstallation and
periodicallythereafter, checktoen-
surethatno flamecomesin
contactwithanylog. Withthe fire-
place settoHIGH, checktosee if
flamescontact anylog. Ifso, reposi-
tion logsaccordingtotheloginstal-
lation instructions inthismanual.
Flames contacting logswill create
soot.
INSTALLINGLOGS
Figure10 -Installing Log Set(Top
View)
INSTALLATION
Continued
IMPORTANT: Makesurelog does not
coveranyburnerports(seeFigure10).
Fig12 Frontof the Transmitter
nFORYOUR SAFETY n
READ BEFORE
LIGHTING
WARNING: If you do not followthese
instructions exactly,afireorexplosion
mayresultcausingpropertydamage,
personalinjuryorloss oflife.
A. Thisappliancehasapilotwhichmust
be lightedbycontrolsystem,When light-
ingthepilot,followtheseinstructions
exactly.
B.BEFORE LIGHTINGsmellall around the
appliance area for gas. Besuretosmell
next tothe floor becausesomegasis
heavierthanairand will settleonthe
floor.
WHATTODOIFYOUSMELL GAS
SEE WARNINGinPage1for proper
instructions.
C.Useonlyyourhand topushincontrol knob.
Neveruse tools.Ifthe appliancecould
notoperate,don'ttrytorepairit,Calla
qualified service technicianorgas
supplier. Forced or attemptedrepairmay
resultinafireorexplosion.
D.Donotuse thisapplianceifanypart
hasbeenunderwater. Immediatelycalla
qualifiedservice technician toinspectthe
applianceand toreplaceanypartofthe
controlsystemandanygascontrolwhich
hasbeenunderwater.
TOTURNOFF GASTOAPPLIANCE
Shut off heater
1. Press the IGN/OFFbutton.(Seefig12)
2. SettheSwitch on OFFlocation. (See fig11)
Shuttingoff burneronly( pilotstaylit)
1. PresstheBURNERtoset flameOFFse-
lect
NOTICE: Duringinitial operation of
newfireplace,burninglogswill giveoff
apaper-burningsmell.Orangeflame
will alsobepresent. Openawindowto
ventsmell.Thiswill onlylast afew
hours.
CAUTION: Donottrytoadjustheating
levelsbyusing theequipmentshutoff
valve.
LIGHTINGINSTRUCTIONS
Note:Ifoperating bytransmitter,youmust
setthe controlknobon ELECTRICposition.
Donotset the controlknobbetween the
lockedposition,otherwise therewill be no
powertotheheater
1.STOP! Readthesafetyinformation,
page2.
2.Makesureequipmentshutoff
valve isfullyopen.
OPERATINGFIRE-
PLACE
Ifyourremotetransmitter islost or does
notfunction,you can pressthe
ManualON/OFF Button inorderto
manuallyoperateyourheater.
FunctionofManualON/OFFButton
andON/OFFSwitch
Figure11- ManualON/OFFButton and
ON/OFF Switch Location
Note: TooperateyourheatertheON/OFF
switchmustbeintheON position.The
RED lightindicates thereiselectrical
powertoyourheaterwhentheON/OFF
switch isintheON position.TheGREEN
light indicates thepilotlightisON.
Note: Pleasewaitforone minuteto
lightagainafter shuttingoff heater.

11
b.manualselectofmain
burner:
PressBURNER button,theflame ison
“MAN”select.Atthisselection,themain
burner willkeepworking no matter whatthe
temperatureissetat.Ifthereisaneedto
shutoffthe mainburner,justpress the
“BURNER”buttontomaketheburner on
the “OFF”select.
c.shutoff themainburner:the
mainburner ison“OFF”selection,The
mainburnerwillshutoff.
nOPERATIONSOFn
TIMING
1.Autoon:
whentheburner isinastateof readiness.
Transmitterand burnerisoff. PressTIMER
button.Thenpress or ▼changetothe
scheduledtime,thenpresstheTIMER but-
tonagain, theTIMERstartstimingandthe
TIMER isflashing andtheoperation light
(green)beginflashing.Whenthetimer
goes on thescheduled time,the burner
opensautomatically.
2.Autooff:
when the burnerisinoperation,press
TIMER button.Thenpress or▼tochange
tothe scheduledtime, thenpress theTIMER
button again,theTIMERstartstiming and
the TIMERisflashingandtheoperation
light(green)beginflashing.Whenthetimer
goes on thescheduled time,the burner
closes automatically.(SeeFig14)
nOPERATIONSOFn
BURNER
1.Plug-in110Velectricaloutlet, you will hear
ahighpitchsoundandpower light(red)on
the doorwillbelitthatindicates thatthe
burner isreadytobeoperated.Beforeplug-
ging intheoutletmakesurethatthe appli-
ance isconnectedtothe gassupply,then
continuetothenextstep.
2.Pointdirectlytheremotetransmittertothe
burner. PressING/OFFbutton,theelectric
sparkstartsignitingthe pilotandoperation
light (green)onthedoor will be lit. Waitfive
(5)minutestoclearoutanyair.If you
smellgas.STOP!Pleasecheckthegas
connection.
Therearethreeselections: “AUTO”“MAN”
and “OFF”
a.autoselectofmainburner:
PressBURNERbutton,the flame ison
“AUTO”select. Press or ▼toset
temperature. If theroomtemperatureistwo
degreelowerthanthesettemperatureon
theremote,themainburnerwillturnon
untilthesurroudingtemperatureistwode-
gree higherthantheset temperature.Once
it reachestemperatureontheremoter,the
mainburnerwill automaticallyshutoff.
(Note:on theautoselectofmainburner,
the mainburnerdoesnot respond imme-
diatelytothe settemperatureuntil about
oneminutelater.)
Fig- 16 AUTO”select
Fig- 15 Control board
OPERATINGFIRE-
PLACE
Continued
Fig13 Back ofthe Transmitter
nOPERATIONSOFn
REMOTETRANSMITTER
1.Install three AAASIZE batteriesinthebat-
teryholder.
Theinitialstart-upon theLCD is:SET
TEMPis77°F, ROOMTEMPis77°F, clock
isAM12:00,burnerison “OFF”select, and
fanison “AUTO”select. Divide Pointsof
hourand minuteareflashing(i.e. thetimer
isoperating).
2.Clock setting:Press CLOCKbutton on the
remotetransmitterpaneltoselectitem
(hour,minute).Theselecteditemis
flashing.Press or ▼tochangetothe
correctactualhour(s);Press or ▼to
changetothecorrectminute(s), thenpress
CLOCKbuttonagain,timesettingis
finished.
3.Wheninoperation, pointtheremotetrans-
mitter tothe remotereceiverontheburner
inamaximumdistance of20feetwithout
anyobstructionbetweenthem.
Fig14 Initialstart-up on theLCD
Note: The thermostatsensing bulb
measures thetemperatureofairnear
theheater cabinet.Thismaynotalways
agreewithroomtemperatureorthe
temperatureon transmitter: the ideal
comfortsettingwill vary,thatdepends
onhousingconstruction installation,
roomsize,openairtemperature,etc.

12
nTOTURNOFFn
GASTOAPPLIANCE
Shutting Off Heater
Turncontrol knob clockwise totheOFF
position.
ShuttingOff BurnerOnly(pilot stayslit)
Turncontrolknob clockwise tothePI-
LOT/IGNposition.
NOTE: Ifpowerison,you canoperatethe
fireplacebytransmitter. Pressinand ro-
tatecontrolknobclockwise toELEC-
TRICposition aftershutting off the
fireplace.
nMANUALLIGHTINGn
PROCEDURE
1. Followsteps 1through5under Light-
ingInstructions.
2.Withcontrolknobpressedin,strike
match.Holdmatchtopilotuntilpilot
lights.
3.Keep controlknobpressed infor30
seconds afterlightingpilot.After30
seconds,releasecontrolknob. Follow
step8under LightingInstructions.
4.Aftercompletionofthe above-men-
tioned threesteps,thetransmitteris
kept inastateofreadiness. Iftheappli-
ancedoesn t workingforaperiod time,
justpull outthe plug fromthe110Velec-
tricaloutlet.
nLIGHTINGn
INSTRUCTIONS
ManualControl System
Figure- 16 Manual Control
If powerisoff, youcanoperatethefire-
place bymanual
1. STOP!Read thesafetyinformationon
theplatewithheater.
2.Checkthatgassupplytoheater ison.
3. Removethedooronthe rightpanel.
4. Pushingas controlknob slightlyand turn
clockwise totheOFFposition. IfCon-
trolKnob ison ELECTRICposition,
press downtheControlKnobandrotate
counterclockwise toOFFposition.
NOTE:Knobcannot beturned from “PI-
LOT”to “OFF”unless knobispushedin
slightly.Donot force.
5.Wait five(5)minutestoclearoutany
air. Thensmellforgas,includingnear
thefloor. Ifyousmellgas,STOP!Fol-
low “B”inthesafetyinformation on the
sideoftheheater. If youdonotsmell
gas,gotothenext step
6.Pushingas controlslightlyand turn
counterclockwise to “PILOT”and
depress forfive(5)seconds.
NOTE: Thefirst timethattheheater
isoperatedafter connecting thegas
supply,thecontrolknob shouldbe
depressedforaboutthirty(30)
seconds.Thiswill allowairtobleed
fromthegas system.
7.Withcontrolknob pressed in,push
downandreleasethe ignitor button.
Thiswill lightpilot. Ifneeded,keep
pressing ignitorbutton until pilot
lights.
8.Keepcontrolknob depressedforten
(10)secondsafterlightingpilot.If pi-
lot goesout,repeatsteps5, 6and7.
9. Toturnonmainburnerpartiallypress
downthecontrolknobslightlyandro-
tatecounterclockwise .Release
thedownwardpressureon theknob
whilecontinuing toturnuntil theknob
locks atthe “ON”desired setting
position.Donotoperatebetween
lockedpositions.
1.Manualturn-off: whentheheaterisin
operation, presstheING/OFFbuttonto
shut offthe heater.
2. Autoturn-off: refer tothesecond stepof
“OperationsofTiming”
3.Aftercompletion of theabove-mentioned
twosteps,the transmitteriskeptina
stateofreadiness.If the appliance
doesn tworking foraperiod time,just
pullouttheplug fromthe110Velectrical
outlet.
nOPERATIONSOFn
KEY-PRESSLOCKING
1.Keypresslocking:
whentheburner isinoperation or thetrans-
mitterisinastateofreadiness,justpress
LOCK buttonontheoperatingpanel, there
will bea “ ” symbolon theLCD. Ifanybut-
tonispressed now,theburnerwill notre-
actat all.
2.Key-pressunlocking:
whenthe burner isinastateofkey-press
locking,firstpress ▼,thenpress LOCK
buttontounlock it (Childproof-See Fig16).
nOPERATIONSOFn
FAN
Therearethreeselections: “AUTO”, “MAN”
and “OFF”. Whenpushing the “FAN”button
onthe “AUTO”select,thefanwill be con-
trolled bythe thermostatonthe fanblower
unit. Onthe “MAN”select, thefanwill be
keptinoperation.Tostoptheoperation,
pushthe “FAN”button to “OFF”select. (See
Fig16).
nOPERATIONSOFn
TURN-OFF Weprovidethemanualcontrolsystem
just incase of powershortage.
InstallbatteryforManual Ignitor:
1.Unscrewthe ignitor cap.
2. Insert aAAAtypebatterywithitsanode
placedforth.
3.Screwtheignitor capback.
Note:Werecommend thatthebatterybe
taken outofthe ignitorwhen thepower
supplygetsright.

13
OPERATINGFIREPLACE
Continued
INSPECTINGBURNERS
Checkpilotflamepatternand
burnerflamepatternsoften.
PILOT FLAMEPATTERN
Figure17 showsacorrectpilotflame
pattern.Figure18 showsanincorrectpilot
flamepattern. Theincorrectpilot flameis
nottouching thethermocouple.Thiswill
causethe thermocoupletocool. When
thethermocouplecools,theheaterwill
shutdown.
If pilot flamepatternisincorrect, as shown
inFigure18
lshut offfireplace.
lseeTroubleshooting, pages15through
16.
BURNERFLAMEPATTERN
Figure19showsacorrectburnerflame
pattern.Figure20showsanincorrect
burnerflamepattern. Ifburnerflamepat-
ternisincorrect,
l shut heateroff(see toshutOff Gasto
Appliance,page10)
l seeTroubleshooting,pages 15
through 16
CLEANINGAND MAINTENANCE
WARNING: Disconnectpowerbe-
foreattempting anymaintenance or
cleaning toreducetheriskof fire, elec-
tricshookorpersonalinjury.Turnoff
heaterandlet coolbeforecleaning.
DISCONNECT WIRINGOR CONTROL
MODULE
1.Removefour screwsfromthe rearcon-
trolpanel,takeoutthermostatsensing
bulbfromtheclip,thendisconnectthe
wirestofree tocontrolmodulefromits
mounting location.
Note: Donot confusethemarkonthe
each wire.
2. Removetwoscrewsand hex nuts, take
outthecontrolmodule. When installing
,reversethestepsabove.(See Figure
22andFigure25)
Figure22- Control Model
DISCONNECT FAN
1.Removescrewsfromthefanbracket
panel,pullthe fanbracket panelout to
remove.Thendisconnecttwowires to
freefan.
2.Markortageach wireremovedforits
exactreconnection.Removethefour
screwsfromthefan.when installing,
reverse the stepsabove.(SeeFigure
23andFigure25)
Figure23- Fan
Figure19 - CorrectFlamePattern
WithControlKnob Set toHigh Flame
Figure20- Incorrect FlamePattern
WithControlKnob Set toHigh Flame
Figure18- Incorrect FlamePattern
Figure17 - CorrectFlamePattern
Figure21 - InjectorHolderOnOutlet
BurnerTube
Caution:Lableall wirespriorto
disconnectionwhenservicing
controls.Wiring errorscancause
improperanddangerous operations.
Verifyproperoperation afterservicing.

14
Clean thepilotassemblyalso.A
yellowtipon thepilotflame
indicates dustanddirt inthepilot
assembly.Thereisasmall pilotair
inletholeabouttwoinchesfrom
wherethepilotflamecomes outof
the pilotassembly(see Figure24).
Withtheunitoff,lightlyblowair
throughtheairinlethole.You may
blowthroughadrinking strawif
compressed airisnotavailable.
CLEANAND MAINTENANCE
Continued
CABINET
AirPassageways
l Useavacuumcleaneror pressurized
airtoclean.
EXTERIOR
lUseasoftclothdampenedwitha
mildsoapandwatermixture.Wipe
thecabinettoremovedust.
LOGS
lIfyouremovelogs forcleaning,
refertoInstalling Logs,page
21,toproperlyreplacelogs.
l Replacelog(s) if brokenorchipped
(dime-sized orlarger).
MAINBURNER
Periodicallyinspectallburnerflameholes
withthe fireplacerunning.All slotted burner
flameholesshouldbeopenwithyellow
flamepresent. Allroundburnerflame
holes shouldbeopenwithasmall blue
flamepresent. Someburnerflameholes
may becomeblockedbydebrisorrust, with
no flamepresent. If so,turnoff fireplaceand
letcool. Eitherremoveblockageor replace
burner. Blocked burnerflameholeswillcre-
atesoot.
CAUTION: Youmustkeep
controlareas,burner,and
circulating airpassagewaysof
fireplaceclean.Inspectthese
areas offireplacebeforeeach
use.Havefireplaceinspected
yearlybyaqualifiedserviceperson.
Heatermayneedmore
frequentcleaning dueto
excessivelintfromcarpeting,
beddingmaterial,pethair,etc.
CLEANINGODS/IGNITORAND
BURNER
Cleanwithavacuumcleaner.
CLEANINGMAINAIRINLETHOLE
Werecommendthat youclean the unit
everythreemonthsor after 2500hours
ofoperation. Wealsorecommendthat
youkeep theburnertubeand pilot as-
semblycleanand free ofdustand
dirt. Toclean these partswerecom-
mend using compressedairnogreater
than30PSI.Youcan useavacuum
cleanerinthe blowposition.If
using compressedairinacan,
pleasefollowthe directions onthe
can.Ifyou don'tfollowdirections
onthe can,youcoulddamage the
pilotassembly.
1.Shutoff theunit, including the
pilot.Allowtheunittocoolfor
atleastthirtyminutes.
2.Inspectburner,pilotand
primaryairinletholes on
injectorholderfordustand dirt
(seeFigure21).
3.Blowairthrough the
ports/slotsandholesinthe
burner.
4.Checkthe injectorholder
locatedattheend ofthe
burnertubeagain.Remove
anylargeparticles ofdust,dirt,
lint,or pethair withasoftcloth
orvacuumcleaner nozzle.
5.Blowairintotheprimaryair
holesonthe injector holder.
6.Incase anylargeclumpsof
dusthavenowbeenpushed
intotheburnerrepeatsteps3
and4.
Figure25-OverrideControl SystemDiagram
Figure24- Pilot Inlet AirHole

15
TROUBLESHOOTING
1. Thermocoupleconnection loose at con-
trolboard
2.Pilot flamenot touching thermocouple
whichallowsthermocoupletocool,
causing pilotflametogoout. This
problemcouldbecausedbyoneor
bothof the following
A)Lowgaspressure
B) DirtyorpartiallycloggedODS/pilot
3. Thermocoupledamaged
4.Controlvalvedamaged
1. Handtighten theconnectors.
2.A)Contactlocalpropane/LPgas
company.
B) Clean ODS/pilot(seeCleaning and
Maintenance, page13)or replaceODS/
pilotassembly
3. Replacethermocouple
4. Replacecontrolvalve
Burner doesnotlightafterODS/pilotislit1. Burnerorificeclogged
2.Inlet gas pressureistoo low
3. Burnerorificediameteristoo small
4.Thermocoupleleadsdisconnectedor
improperlyconnected
5.Burnerswill notcomeinremoteposi-
tion
1.Cleanburner(see Cleaning and
Maintenance,page13)orreplace
burnerorifice.
2.Contactlocalpropane/LPgascompany
3.Replace burner orifice
4.Reconnect leads(seewiringdiagram)
5.Replacebatteryintransmitterand
receiver
ODS/pilot lightsbutflameiscontinuous
igniting and themainburnercouldn t be
lit.
REMEDY
WARNING:Makesurethatpoweris
turnoff beforeproceeding....
WARNING: Turnoff andletcool be-
foreservicing. Onlyaqualified service
personshouldservice and repair
fireplace.
CAUTION:Neveruseawire,needle,
orsimilarobjecttocleanODS/pilot.This
candamage ODS/pilotunit.
When pressingthebuttonofignitor button
ispressed,thereissparkatODS/pilot but
no ignition
OBSERVED PROBLEMPOSSIBLECAUSE
1. Gas supplyturned off or equipment shut
off valve closed
2.Air ingas lineswheninstalled.
3.Depletedgas supply
4. ODS/pilot isclogged
5. Gasregulatorsettingisnotcorrect
6.Pilotelectrodepositionisnot correct
7. Wireisnot correct orloosen
8Gasvalveisdamage
1.Turnongas supplyoropen equipment
shutoffvalve
2.Pressignition buttonagainuntil airis
removed.
3. Contactlocalpropane/LPgascompany
4Clean ODS/pilot(seeCleaningand
Maintenance,page13) orreplaceODS/
pilotassembly
5.Replace gascontrol
6.ReplacePilot
7.Check thewine andmakewinecorrect.
8.Replace gasvalve
Nosparkwhenpressinignitionbutton 1. Nopowertoheater
2.Nobatteryintransmitterorbatteryisn t
correctlyassembly
3.Systemhalt
1. Checkthe electricpower
2. Place or replacethe battery.
3. Placethecontrolknob ofmanualover-
rideon OFF position foratleast1
minute,thenturntoELECTRICposi-
tion
NOTE:BEFOREYOU SWITCH TO “ELECTRIC”CONTROLLEVEL FROMMANUALCONTROL,
YOUNEEDTOTURN THE KNOB TO “OFF”LEVELFIRSTAND WAITFORONEMINUTE,THEN
TURN THE KNOB TO “ELECTRIC”.
INCASEOF “ELECTRONIC”CONTROLLEVELDOES NOTWORK,PLEASE TURNTHECON-
TROLKNOB COUNTERCLOCKWISE TO “OFF”LEVELANDWAITFORONEMINUTE.

16
SPECIFICATIONS
Btu4000040000
GasType LPGasNaturalGas
Ignition AutomaticorElectronicAutomaticorElectronic
ManifoldPressure9"W.C. 4"W.C.
InletGasPressure
(In.ofwater)*
Maximum14"10.5"
Minimum11"5"
Dimensions,Inches(H×W×D)
Stove48 “X42 5/16 “X14 1/2 “48 “X42 5/16 “X14 1/2 “
Carton 46 “X46 1/2”X17 1/2”46 “X46 1/2”X17 1/2”
Weight, Lb
Stove145 145
Shipping 165 165
voltage 120 120
watts3232
*Forpurposesofinputadjustment
Delayed ignition burner 1. Manifoldpressureistoolow
2. Burnerorifice clogged
1. Contactlocalgascompany
2.Cleanburner(see Cleaning and
Maintenance, page13)
Burnerbackfiringduringcombustion1.Damaged burner
2. Gasregulatordefective
1. Cleanburnerorifice(seeCleaning
and Maintenance, page13)
2.Replace gasregulator
Slightsmokeorodorduring initialop-
eration
1.Residuesfrommanufacturingpro-
cesses
2. Not enoughair
3.Gasregulatordefective
1.Problemwill stopafterafewhoursof
operation
2. Checkburner for dirt and debris. Iffound,
cleanburner(see Cleaning and
Maintenance, page13)
3.Replace gasregulator
Darkresidue onlogsorinsideof
fireplace
1.Improperlogplacement
2. Air holesatburner inlet blocked
3.Burnerflameholesblocked
1.Properlylocatelogs(see installing
logs, page21)
2.Cleanoutairholesat burner inlet.
Periodicallyrepeatasneeded.
3.Removeblockageorreplaceburner
Heaterproducesaclicking/ticking
noise justafterburnerislitorshutoff
1.Metalexpanding whileheating
orcontracting whilecooling
1.Thisiscommonwithmostheaters.If
noise isexcessive, contact qualified ser-
viceperson
TROUBLESHOOTING
Continued
GFP4036RGFN4035R
GFP4038RGFN4037R

17
REPLACEMENTPARTS
Note:Useonlyoriginalreplacement
parts.Thiswill protectyourwarranty
coverageforpartsreplacedunder
warranty.
PARTSUNDERWARRANTY
Contactauthorizeddealersofthis
product.Iftheycan'tsupplyoriginal
replacementpart(s)call KOZY-WORLD S
Technical ServiceDepartment at(814)643-
1775 forreferralinformation.
Whencalling KOZY-WORLDor your
dealer,have ready
l Yourname
l Your address
l Modeland serialnumbersof
your fireplace
l Howfireplacewas malfunctioning
l Typeof gasused(propane/LPor
naturalgas)
l Purchasedate
l Warrantycard
l Usually, wewill askyou toreturn
thedefectiveparttothefactory.
PARTS NOTUNDER WARRANTY
Contactauthorizeddealersofthis
product or PartsCentral.If theycan't supply
originalreplacementpart(s)call KOZY-
WORLD'sPartsDepartmentat(814)643-
1775 forreferralinformation.
When callingKOZY-WORLD,have ready
l Modelnumber ofyourfireplace
l The replacementpart number
REPLACEMENT
ACCESSORIES
Purchasethesefireplace accessories
fromyourlocaldealerorParts
Central. If theycannotsupplythese
accessories,call KOZY-WORLD'sSales
Departmentat(814)643-1775 forreferral
information.Youcanalsowritetothead-
dresslistedonthebackpageofthis
manual.
EQUIPMENTSHUTOFFVALVE
Equipment shutoff valvewith1/8"NPT tap.

18
PARTSLIST
GFN4035RGFP4036R
GFN4037RGFP4038R
NGLP
1NB40-032HBurner1
2NB40-140HBurner1
3ND4703*400-RHODS3010-17(NG)1
4ND4908*400-RHODS3010-19(LP)1
5845-4.8*9.5BSELFTAPPINGSCREW22
6HB42-002RHPilot TubeAssembly11
7HL036-02Injector(NG)1
8HL036-01Injector(LP)1
9HB33-002RHOutlet Tube Assembly11
10HB32-002RHInlet TubeAssembly11
11NRV82FB-4Regulator(NG)1
12NRV82FB-9Regulator(LP)1
13NV2020-22ControlValveAssembly11
14MCL104-01NormalOpenSwitchBracket11
15MCL099-01NormalOpenSwitch11
16MB16005Knob RodAssembly11
17MB16004Knob Assembly11
18VL067-01ON/OFFSwitch11
19AL092-01ElectronicIgnitor11
20HL0315-02ROperatingBracket11
KEYNOPARTNUMBERDESCRIPTION QTY
Thislist containsreplaceablepartsused inyour fireplace. When
orderingparts, followtheinstructions listedunder Replacement
Parts onpage 17ofthismanual.

19
PARTSLIST
GFN4035R
GFP4036R
GFN4037R
GFP4038R
GFN4035RGFN4037RGFP4036RGFP4038R
1HB21-009
DecoratingLogsAssembly
1111
2HL001-02TopPanel11
HL001-03TopPanel11
3HL002-02CUpperPanel11
HL002-03OUpperPanel11
4HL003(4)-03CSide Panel22
HL003(4)-03OSide Panel22
5HL012-02BackPanel1111
6HL010-01Panel1111
7HB29-01UpperScreen1111
8HL023-01UpperLouver1111
9HL017-01FireboxFloor1111
10HL014-01LowerScreen Frame1111
11HL015-01LowerPanel1111
12HL027-01Door1111
13HB11-03ReflectorAssembly1111
14HL011-01Left InnerColumn1111
HL011-02RightInnerColumn1111
15HL006-01UpperDecoration22
16HL005-01CRomecolumn22
17HL007-01LowerDecoration22
18HB46-001(4)CLeft(right)Base1(1)1(1)
HB46-002(4)OLeft(right)Base1(1)1(1)
19HB46-005CMidBase11
HB46-005OMidBase11
20HB29-002LowerScreen1111
21NB40-032HBurnerAssembly11
NB40-140HBurnerAssembly11
22PF06-YJLF-FFan1111
23NAYB03-00Controlbox1111
24NAYB02-00Receiverassembly1111
25NAYB01-00Remotetransimitter1111
KEYNO PART
NUMBER DESCRIPTION
QTY
NGLP

20
ILLUSTRATED
PARTSBREAKDOWN
GFN4035R
GFP4036R
GFN4037R
GFP4038R