Kozy-World EF5531KD Assembly instructions

Kozy-World®
EF5531KD
Freestanding
Electric Fireplace
Installation Instructions and Homeowner's Manual
ANSI/UL 1278. MOVABLE AND WALL OR CEILING HUNG ELECTRIC ROOM HEATERS
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOME OWNER
CUSTOMER: PLEASE RETAIN THIS MANUAL FOR FUTURE USE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
Comfort Home Products, Inc.
12256 William Penn Hwy, Ste A
Huntingdon, PA 16652
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS
OR LIQUIDS
IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE
KOZY WORLD PHONE NUMBER: [phone]
http://www.worldmkting.com

TABLE OF CONTENTS
PLEASE READ THE INSTALLATION & OPERATIONS INSTRUCTIONS
BEFORE USING THIS APPLIANCE
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions may result in a possible electric shock, fire hazard
and will void the warranty.
Installation instructions……………………………………….…………………….…..…..2
General………………………………………………………………………….…..…..2
Locating Your Electric Fireplace………………………………...……………...….…3
Clearance To Combustibles…………………….…………………………...………..3
Electrical Connections……………………………………………..………...………..3
Electrical Specifications………………………………..…………………...…………3
Parts List..............................................................................................................4
Assembly Instructions..........................................................................................4,5,6
Service Instructions………………………………………………………………………….8
Replacing Light Bulbs………………………………………………………………….8
Glass Information………………………………………...…………………………….8
Maintenance of Motors……………………………………...…………………...……8
Cleaning Instructions.......…………………………………………..……………...….8
Operating Instructions……………………….................................………………….……7
On/Off Switch……………………………………..………………………………....….7
Heater Control………………………………………….……………………....……….7
Instructions for power……………………………………………..……………………9
Specifications……………………………....……………………………………………9
Replacement Parts List...…………………….................................……………………..10

1
1. Read all instructions before using this
fireplace.
2. This fireplace is hot when in use. To avoid burns,
do not let bare skin touch hot surfaces. The grill
directly in front fo the heater outlet becomes hot
during heater operation. Keep
combustible materials, such as furniture,
pillows, bedding, papers, clothes, and curtains at
least 3 feet from the front of the unit.
3. CAUTION: Extreme caution is necessary
when any heater is used by or near children or
invalids and whenever the fireplace is left
operating and unattended.
4. Always unplug fireplace when not in use.
5. Do no operate any fireplace with a damaged
cord or plug or after the heater has malfunc-
tioned, or if the fireplace has been dropped or
damaged in any manner. Take fireplace to
authorized service facility for examination,
electrical or mechanical adjustment or repair.
6. Do not use outdoors.
7. This fireplace is not intended for use in bath-
rooms, laundry areas or similar indoor locations.
Never locate fireplace where it may fall into a
bathtub or other water container.
8. Do not install the fireplace directly on carpet or a
similar surface, which may restrict air circulation
beneath the unit.
9. Do not run cord under carpeting. Do not cover
cord with throw rugs, runners or the like. Arrange
cord away from traffic areas and where it will not be
tripped over.
10. To disconnect fireplace, turn controls to the off
position and remove plug from outlet.
11. Do not insert or allow foreign objects to enter
any ventilation or exhaust opening as this may
cause electric shock, fire or damage to the
fireplace.
12. To prevent fire, do not block air intakes or
exhaust in any manner. Do not use on soft
surfaces, such as a bed, where openings may
become blocked.
13. CAUTION: This appliance gets hot and it
contains internal parts that could arc or spark.
Do not use it in areas where gasoline, paint, or
flammable liquids are used or stored. This
electric fireplace should not be used as a drying
rack for clothing. Also, do not have Christmas
stockings or decorations hung on or near it.
14. Do not modify this fireplace. Use it only as
described in this manual. Any other use not
recommended by the manufacturer may cause fire,
electric shock or injury to persons.
15. Avoid the use of an extension cord because it
may overheat and cause a risk of fire. However if
you must use an extension cord, the cord shall be
NO. 16 AWG minimum size and rated not less than
1875 watts.
16. Do not burn wood or other materials in this
fireplace.
17. Do not strike fireplace glass.
18. Always use a certified electrician should new
circuits or outlets be required.
19. Always use properly grounded, fused and
polarized outlets.
20. Always use ground fault protection where
required by electrical code.
21. Always disconnect power before performing any
cleaning, maintenance or relocation of the fireplace.
22. When transporting or storing the fireplace and
cord, keep in a dry place, free from excessive
vibration and store so as to avoid damage.
23. Do not plug this product into a receptacle
controlled by a wall switch or dimmer.
24. Do not exceed recommended bulb wattage.
Using a higher wattage bulb could create a fire
hazard or cause damage to your electric fireplace.
25. SAVE THESE INSTRUCTIONS.
IMPORTANT SAFETY INSTRUCTIONS
PLEASE RETAIN THIS USER’S GUIDE FOR FUTURE REFERENCE
When using electrical appliances, basic precautions should always be followed to reduce the
risk of fire, electric shock, and injury to person, including the following:

WARNING: This is a 1500 watt heater and parts become hot when in use. Be sure to main-
tain a personal distance and keep any combustible material at least three (3) feet away from
the front of the heater. The area directly behind, around and under the heater must be clear
and free of any obstructions.
LOCATING YOUR ELECTRIC FIREPLACE
Your new freestanding electric fireplace may be installed virtually anywhere in your home.
However, when choosing a location for your new electric fireplace, ensure that the general
instructions are followed. For best results, install the electric fireplace out of direct
sunlight.
CLEARANCE TO COMBUSTIBLES ELECTRICAL SPECIFICATIONS
ELECTRICAL CONNECTION
A 15 AMP, 120 Volt, 60Hz circuit with a properly grounded outlet is required. Preferably, the heater will
be on a dedicated circuit. Other appliances on the same circuit may cause the circuit breaker to trip or
the fuse to blow when the heater is in operation. The unit comes standard with a 6' (1828mm) long
three wire cord exiting from the rear of the fireplace. Plan the installation to avoid the use of an
extension cord. If an extension cord must be used, it must be a minimum 16 AWG three wire with
grounding type plug connector and rated no less than 1900 Watts.
3
WARNING: Procedures and
techniques, which, if not
carefully followed, will expose
the user to the risk of serious
injury, illness or death.
WARNING: Procedures and
techniques, which, if not
carefully followed, will result
in damage to the equipment
or personal property or may
cause personal injury.
KEEP CHILDREN AND PETS AWAY FROM HEATER AND CONTROLS
Back………….…4"/0mm
Sides……………0"/0mm
Floor…….………0"/0mm
Top…….........….24"/610mm
Front..................36”/915mm
Voltage................120 VAC/60Hz
Total Amps...........11.3 Amps
Total Watts...........1500 Watts
Heater Ratings.....1400 Watts (+5%, -10%)
WARNING: Electrical
outlet wiring must comply with
local building codes and all
other applicable
regulations to reduce the risk
of fire, electrical shock and
injury.
WARNING: Do not use this
fireplace if any part of it has
been under water. Immediately
call a qualified service
technician to inspect the
fireplace and replace any part
of the electrical system if
necessary.

NOTE: A complete electric fireplace heater should consist of two parts, the wooden mantle
and the fireplace heater each packed in a separate carton. It is not recommended to use the
fireplace heater without the wooden mantle. Unpack the fireplace heater and mantle.
Remove all packing materials.
PARTS LIST:
A) Top panel 1
B) Base panel 1
C) Side panel 2
D) Front panel 2
E) Upper front panel 1
F) Lower front panel 1
S) Connector 2
T) Short KD screws 3
U) Mounting clips 3
V) Mounting brackets2
W) KD screws 51
X) Plastic connector 13
WARNING: Make sure the fireplace INSERT controls are in the OFF position and the
INSERT is NOT plugged in.
CAUTION: Place a piece of cardboard or protective sheet on the floor in order to avoid
scratching the decorative surface of your mantle during assembly.
Please DO NOT fully tighten the KD screws until all panels are assembled.
Step 1: Attach 2 CONNECTORS (S) to the UPPER FRONT PANEL (E) with 4 KD SCREWS
(2 screws for each side). See Figure A.
Step 2: Attach all PLASTIC CONNECTORS (X) to the PANELS (C, D, & E) as shown in
Figure B (2 screws for each PLASTIC CONNECTOR).
4
ASSEMBLY INSTRUCTIONS

Step 3: Attach the SIDE PANEL (C) to the FRONT PANEL (D) with 6 KD SCREWS (3 screws
for each side). See Figure C.
Step 4: Attach the LEFT and RIGHT SIDE PANELS (C, D, & G) to the BASE (B) using 4 KD
SCREWS (2 screws for each side). See Figure D.
Step 5: Place the LOWER FRONT PANEL (F) in between the lower section of 2 FRONT
PANELS (D) and attach with 2 KD SCREWS (1 screw for each side). See Figure E.
Step 6: Carefully place the INSERT into the unit opening. The front of INSERT should be
flush with the front of the mantle. Once the INSERT is in place, attach 2 MOUNTING
BRACKETS (V) with 2 KD SCREWS onto the bottom of the INSERT (1 screw for each brack-
et). See Figure F.
5

Step 7: Attach the UPPER FRONT PANEL (E) in between the upper section of the 2 FRONT
PANELS (D) with 6 KD SCREWS (3 screw for each side). See Figure G.
Step 8: Attach 3 MOUNTING CLIPS (U) onto the top of INSERT and lock in place with 3
SHORT KD SCREWS (T). See Figure H.
Step 9: Install the TOP PANEL (A) to the unit as shown and attach with 3 KD SCREWS. See
Figure I.
Step 10: Tighten all KD SCREWS.
6

Once the fireplace heater insert has been properly installed and connected to a ground
electrical outlet, it is ready to operate.
Note: Ensure the circuit breakers for the power supply are turned on.
The controls are located behind the grill below front glass and can be accessed by pulling the
grill up from the top, forward and down.
Lift front grill to access the switches.
1. The round dial on the far left is the thermostat that automatically turns the heaters on and
off to maintain a constant temperature. Turn the thermostat dial to the right to increase the
desired temperature and the left to lower it. Once the room reaches the desired temperature,
turn the thermostat dial counter-clockwise until you hear a click. Leave in this position to
maintain the room temperature at its current setting.
2. The switch on the left turns the heater on at 1500 watts. Press this switch while the
ON/OFF switch and the 750W switch are in the on position for high heat. The indicator light
will turn on.
3. The middle switch turns the heater on at 750 watts. Press this switch while the ON/OFF
switch is in the on position for low heat. The indicator light will turn on.
4. The right switch is the main power switch “ON/OFF”. Press this button for main power and
flame effect. The indicator light will turn on.
5. The round dial on the right adjusts the intensity of the simulated flame effect. Turn this dial
until desired flame effect is reached. 7
OPERATING INSTRUCTIONS

REPLACING LIGHT BULBS
There are two (2) 40W light bulbs located under
the logset bed. Remove the four (4) screws on
the cover located on the back of the fireplace and
then remove the rear cover of the unit.
To remove bulbs: Hold socket and pull the
old bulbs out.
To replace bulbs: Hold socket and push in
the new bulbs.
MAINTENANCE OF MOTORS
The motors used on both blower fan and
flame simulator assembly are prelubricated
for the extended warranty of the motor, no
further lubrication is required. However,
periodic cleaning/vacuuming of the fan/heater
unit is recommended.
CAUTION: Even though the glass is safety glass it
may break if bumped, struck or dropped. Care
must be taken when handling the glass.
GLASS INFORMATION
1. Under no circumstances should this
product be operated with missing or broken
glass.
2. Do not strike or slam the glass.
3. Do not use abrasive cleaners to clean the
glass.
CLEANING
To clean the unit, first turn off controls on unit
and unplug unit from power source.
To clean the glass door: remove dust with
clean dry cloth or to remove finger prints and
other marks clean glass with clean damp
cloth. Do not use abrasive cleaners or spray
liquids on glass door surfaces.
Metal and metal painted parts should be
cleaned with clean damp cloth only. Do not
use abrasive cleaners or spray liquids on this
surface.
8
WARNING: Disconnect power
before attempting any
maintenance or cleaning to
reduce the risk of fire,
electrical shock or personal
injury.
SERVICE INSTRUCTIONS
WARNING: Do not exceed
40 Watts per light bulb.
Use of a higher rated bulb
may result in a fire
causing property damage
and personal injury.
CAUTION: Wait until the
unit has completely cooled
before attempting any
cleaning.
CAUTION: The bulbs in your
unit can become extremely
hot. Allow at least 15 minutes
between turning off the unit
and removing the light bulbs
to avoid hot bulbs coming in
contact with the skin.
Help Hints: For convenience, if one bulb burns out, it may be
a good idea to replace both of the light bulbs at the same time.

INSTRUCTIONS FOR POWER
This heater is for use on 120 volts only. The cord has a plug as shown at (A) in the following
figure. An adapter as shown at (C) is available for connecting three-blade grounding-type
plugs to two-slot receptacles. The green grounding lug extending from the adapter must be
connected to a permanent ground such as a properly grounded outlet box. The adapter
should not be used if a three-slot grounded receptacle is availabe.
WARNING: Before servicing this heater be sure to unplug heater from wall outlet. Do
not only turn off heater from the main “ON/OFF” switch, be sure to unplug this heater.
SPECIFICATIONS:
Model: EF5531KD
Voltage: 120V/60Hz
Total Amps: 11.3 Amps
Total Watts: 1500W
Heating Ratings: 1400W (+5%, -10%)
Dimensions, Inches (H x W x D):
Fireplace: 37.4 x 31.89 x 8.54
Carton: 24.9 x 35.5 x 11.3
9

REPLACEMENT PARTS LIST
ITEM DESCRIPTION OEM
1Front Louver NDF-65NB/04
2 Firebox Cabinet NDF-65NB/09
3 PVC Screen NDF-65NB/14
4Log Set NDF-65NB/37
5 Power Cord w/plug NDF-65NB/23
6Plastic Feet NDF-65NB/66
7 Rocker Switch NDF-65NB/28
8 Knob NDF-65NB/32
9Flame Generator Motor NDF-65NB/40
10 Flame Reflector NDF-65NB/45
11 Bulb NDF-65NB/52
12 Flame Adjusting NDF-65NB/55
13 Thermostat NDF-65NB/31
14 Blower/Motor Heater Assembly NDF-65NB/61
A Top Panel for Mantel QCM450-32A/A
B Mantel Base QCM450-32A/B
C Side Panel for Mantel QCM450-32A/C
D Front Panel for Mantel QCM450-32A/D
E Top Front Panel QCM450-32A/E
F Bottom Front Panel QCM450-32A/F
10