KPC MINI-TRANSPORTER Series Manual

MINI-TRANSPORTER
OPERATING AND MAINTENANCE INSTRUCTIONS
MINI-TRANSPORTER SERIES
WARNING！
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.

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1. INTRODUCTION
Thank you for purchasing this machine. This manual provides information needed
for safe and effective use of this machine to those who operate or maintain this
machine. Make sure to read and understand this manual thoroughly before operating
this product. Also make sure to read the separate operator's manual for the engine.
WARNING！
 This machine can be very dangerous if the safety precautions in this manual
and on labels attached to this machine are not followed. Read and understand
this manual and safety labels on machine thoroughly before using this
machine. Always follow the instructions and safety precautions, or serious
injury or death couldresult.
 This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
 This machine may not be operated on public road or what is considered to be
public road. It is the sole responsibility of the operator to consult the local
regulations.
 Do not modify this machine, or do not operate this machine with safetycovers
removed
CAUTION！
 Store this manual in a safe, accessible place for easy reference.

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NOTICE TO OWNER
CAUTION！
 Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of
 Reading and following the information in this manual.
Warning Terms Used in this Manual
In this manual, the following four warning terms are used to signal the four levels of
hazard (or seriousness of possible accidents). Read and understand what they mean
and always follow the instructions in this manual.
WarningTerm
Definition
DANGER!
Indicates an imminently hazardous situation which
will result in death or serious injury if the user does
not follow the procedures or theinstructions.
WARNING
Indicates a potentially hazardous situation which
could result in death or serious injury if the user does
not follow the procedures or theinstructions.
CAUTION!
Indicates a potentially hazardous situation which
could result in minor to moderate injury or damage to
the machine if the user does not follow the
procedures or the instructions.
NOTE
Indicates attention. information which needs
particular important.

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2. MARKING
The machine is identified with a special label in which there is writing:
- CE mark in conformity to how much suitable in the directive:
- Year of manufacture;
- Name and address of the builder and legal representative in Europe:
(1)Typology of the machine
(2) Serial number or register.
3. GENERAL INSTRUCTIONS
Safety of employment of the machine is guaranteed only for the functions listed in
these instructions of use.
For operations of maintenance and reparation, must use only originalparts.
All these operations must be performed with the machine powered off, in a proper
place, in plain and predisposed
The whole personnel that can be involved in the use of the machine, has to be
educated for a correct use, in order to never jeopardize neither the user’s nor other
people's safety.
Follow particularly the safetyindications:
- The operator must be aware of the possible consequences before put the hands
near the machine
- DON’T MAKE MAINTENANCE WITH PEOPLE AROUND (DISTANCE 2
METERS).
-DON’T SUPLLYTHEFUELWHEN THE MACHINE IS ON
The machine has a considerable metallic mass, don’t use with storms THUNDER IS
A CAUSE OF DEATH!
Use the individual protections as gloves, bonnets masks for assembling and
maintenance.
Pay special attention to the parts in movement.
Follow the safety indications.

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CONTENTS
1. Safe Affairs ....................................................................................6
1.1 Instructions before driving ................................................................6
1.2 Instructions while driving .................................................................7
1.3 Loading cautions ..............................................................................8
1.4 Parking instructions..........................................................................9
1.5 Checking instructions .......................................................................9
2. Operating Instructions.............................................................................10
2.1 Every spare part name.....................................................................10
2.2 Driving and operating.....................................................................14
2.2.1 Preparations before driving.........................................................14
2.2.2 Ignition method (refer to instructions).........................................15
2.2.3 Driving method ..........................................................................16
2.2.4 Speed changing method..............................................................17
2.2.5 Parking method ..........................................................................17
3. Attached Tools ..................................................................................18
3.1 Attachment lists..............................................................................18
3.2 Cargo box install instructions..........................................................18
4. Maintain and Repair................................................................................20
4.1 Replacement and Supply of fuel......................................................20
4.1.1 Instructions of Oil replacement for Gearbox................................20
4.1.1.1 The instructions of add oil to the gearbox：.............................20
4.1.1.2 Oil Level Check.......................................................................20
4.1.2 Instructions of oil change for Engine...........................................21
4.2 Checking List.................................................................................21
4.3 Walking apparatus..........................................................................22
4.4 Track check & adjustment ..............................................................22
4.4.1 Checking....................................................................................22
4.4.2 Adjustment.................................................................................22
4.5 Checking and adjust the V belt........................................................23

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4.5.1 Checking....................................................................................23
4.5.2 Adjustment.................................................................................23
4.6 Checking and adjusting for brake apparatus.....................................24
4.6.1 Checking....................................................................................24
4.6.2 Adjustment.................................................................................24
4.7 Steering clutch adjustment..............................................................24
4.8 Checking and Maintenance for Engine............................................24
5. Troubleshooting ..................................................................................25
5.1 Walking apparatus..........................................................................25
5.2 Brake apparatus is not good ............................................................25
5.3 Track fall off 25
5.4 Turning apparatus is not good.........................................................25
6. Transportation & Storage ........................................................................26
6.1 Transportation essentials.................................................................26
6.2 Storage essentials............................................................................26
6.2.1 Causes of storage failure.............................................................26
6.2.2 Storage of the mini-transporter....................................................26
6.3 Maintenance of the machine during storage.....................................27
7. Technical Data and Drawings..................................................................28
8. Vulnerable parts list ................................................................................36

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1. Safe Affairs
Safe driving, safeoperating
General safety precautions must comply with this record of driving,
operation. Driving operation must be in accordance with theprovisions
of the articles of association of security matters, always remember to
safe driving, safe operation.
1.1 Instructions before driving
Wear appropriate safety clothing and proper safety
gear Do not wear the leisure clothes like vests, shorts
and
sandals when operating.
Check beforeoperation
Check carefully before starting the machine. Repair
the machine timely in case of anythingabnormal.
No Open Flames
Stay away from fire.
Furthermore, add fuel after engine isoff

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Sitting on the machine is forbidden, and it is also
forbidden to sit on the machine whiledriving
NO drunk driving
Forbid to drive when get drunk or when the bodyis
unwell. People who are not suitable to drive and
operate the machine shall not drive and operate the
machine.
1.2 Instructions while driving
Forbid to drive where in poor ventilation
Start and drive the engine in good ventilation places,
and to avoid get poisoned by outputgas
Cautions on beveled road, slow down at
downhill
When at downhill, turn the sub-transmission bottom
to low place, slow down to avoid any accidents via
skidding orrollover

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Observe the safety speed
Operating while confirm that it’s safe all around, cautions for road
conditions, and to ensure the safety ofdriving.
Sudden starting, sudden accelerating, sudden sharp turning,
sudden parking is forbidden.
Sudden staring, sudden accelerating, sudden sharp turning, sudden parking
is forbidden. This will cause the driver to be hurt or let the machine skid, or
roll over.
Forbid the machine crossing the road or turning on Beveled
level
Toavoid any skidding or rolling over, do not cross the inclined pavement.
And to avoid any reverse, skidding, and roller over, it is also forbidden to
turn around when on a beveledlevel.
When driving at dangerous place, please obey theindicator
When in condition of blurring view, narrow, bevel or up and down roads,
please obey indicator and prepare to restart the machine onceconfirm
it’s safe.
1.3 Loading cautions
Over loading is forbidden
Forbid to load over the max capacity for thismachine
Load the goods correctly
In order to avoid placing uneven, and let the machine roll over,please place
them even and fasten with rope, moreover, pay attention to the loading
height and also ensure the sightview
Cautions for quantity restrictions
When crossing the wood bridge, please make sure the total quantity of
machine, goods and operator lower than max bearing quantity. And cross
within limited speed.

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Cautions for loading capacity at the beveledlevel
When the degree of beveled level over 15°, loading capacity should be
controlled within 300KG. When over 18°, machine should bear nothing to
drive. Forbid to drive while the level over 22°. Forbid to shift while
overloading or at beveledlevel
Forbid to operate the bucket while at beveled level
Forbid to operate the bucket while at a beveled level, otherwise, it will let
the machine roll over. Lay the machine at the horizontal position if it is
necessary
1.4 Parking instructions
Forbid to park in dangerous area
Park at the stable roads, forbid to park in dangerousarea
Fasten the wheels when parking at beveledlevel
Forbid to park in beveled level. Fasten the wheels if it must beparked in
beveled level
1.5 Checking instructions
Stop the engine while checking and adjusting Cautions for scald
Every parts and oil are in high temperature while stop the engine, it is easy
to get scalded. Please maintain the machine while cooling itdown.
Fire forbidden
Stay away from fire while maintaining themachine

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2. Operating Instructions
2.1Every spare part name
MINI-TRANSPORTER WITH OPENNING DOOR
1. Walking clutchlever
2. Steering lever
3. Standing platform lock
4. Throttle lever
5. Dumper liftinglever
6. Speed lever
7. Forward/reverse lever
8. Fast/slowlever
9. Cargo box lock

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MINI-DUMPER WITH CONSTRUCTION FIELD
1. Walking clutch lever
2. Steering lever
3. Standing platform lock
4. Throttle lever
5. Main transmission rod
6. Moving direction control rod
7. Auxiliary transmission rod
8. Hydraulic cylinder lift joystick

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MINI-TRANSPORTER WITH LIFT CARGO BOX
1. Walking clutch lever
2. Steering lever
3. Standing platform lock
4. Throttle lever
5. Main transmission rod
6. Moving direction control rod
7. Auxiliary transmission rod
8. Hydraulic cylinder lift joystick

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MINI-TRANSPORTER WITH BATTERY
1. Walking clutch lever
2. Steering lever
3. Battery power display switch
4. Standing platform lock
5. Electric power display screen
6. Power switch
7. Emergency stop switch
8. Cargo box lock
9. Auxiliary transmission rod
10. Moving direction control rod
11. Main transmission rod
12. Container lift off clutch handle

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2.2Driving and operating
2.2.1 Preparations before driving
2.2.1.1 Check before working
Checking before operate the machine. For checking tips, please
refer to checking list
2.2.1.2 Fuel checking and supplying
1. Open the tank cap, check the oil level, please add if notenough
2. Adding after open the cap
3. Put back the cap
Suggestions
Using fuel: Unleaded gasoline oil capacity: 3.6L
2.2.1.3 Check and charge of electricity
1. Turn the switch on, and ensure the electricity. If the electricity is not enough,
please charge.
2. Plug in charger and charge.
3. When the green light is on. Charge finished.
Suggestion:
Use of voltage: 220V lighting
WARNING
 Fuel-adding should be away fromfire
 Fuel-adding should operate while the enginestops
 Fuel should not go over the oil level, pay attention to oil leakage, Clean it
while there is oil out

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2.2.2 Ignition method (refer to instructions)
1. Make sure the clutch in stop position
2. Turn the fuel tap to the ON position
3. Turn the throttle valve to the OFF position
Suggestions: no need this step when the engine ishot
4. Turn the accelerating lever to the high position alittle
5. Turn the main switch to the ONposition
6. Pull the cable, start the engine
7. Turn the accelerating lever to the lower position after running the
engine
8. Turn the throttle valve to the staring position
9. 1-2 minutes working without any burden to warm up themachine
Suggestions
After you have the machine, the first week(about 40-50H)justfor running,
avoid any overloading
The way of starting
1. Please ensure the clutch lever is still in “leave” .
2. Please ensure the emergency switch is “on”.
3. Start the power button in the open position.
CAUTION
At winter or dry and cold environment, please warm up before driving, if not, it
will reduce the service for the machine
WARNING
 Start the engine at ventilated area to avoid getpoisoned
 Start the engine after make sure the surroundings issafe
 Make sure the clutch is at the stop position before start the engine and to
avoid the machine from running to cause anyaccidents

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2.2.3 Driving method
1. Make sure the safe affairs around themachine
2. Make sure the clutch at the stopposition.
3. Turn the gear lever and sub-gear lever to the neutralposition
Suggestions ：
About the walking speed of each gear lever, please refer to the
technical data.
Turn the clutch forward to walking side slightly, if gear lever cannot
move, then turn itagain.
4. Turn the accelerating lever forward to HIGH position, this canspeed
up the output rotaryspeed.
5. Turn the clutch to start position to start themachine.
1. Turning left, operate the left clutchhandle
2. Turning right, operate the right clutchhandle
WARNING
 Do not get close to people around whiledriving
 Make sure the safe affairs around, in order to keep the speed, please check
theroad conditions and slope before driving themachine
 To avoid any skidding, turning over. Forbid to moving forward suddenly,
accelerating suddenly and sharp turning suddenly at the beveledlevel
 Please turn the sub-gear lever to the LOW position, low speed to
forward, or it will make driver injured, or make the machine skid or roll
over
 Forbid to cross the road, it will cause skidding or turningover
 Forbid to turnaround at the beveled level, it will easily cause machine
reverse, skidding, or turning over
 When in condition of blurring view, narrow, bevel or up and down roads,
please obey indicator and prepare to restart once confirm the surrounding is
safe.
 When driving, please do not turn the main swift to the OFFposition

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2.2.4 Speed changing method
1. Please confirm the machine in stop state, and not change speed while
overloading or at the beveledlevel
2. Make sure the gear lever and sub-gear lever at its properposition
Suggestions:
1. About the different speed position of walking position, pleaserefer
to the technical data
2. Turn the clutch forward to walking side slightly, if gear lever can
not move, then turn itagain
2.2.5 Parking method
1. Turn the accelerating lever forward to LOW side, slow down the
machine
2. Turn the clutch lever forward to PARKING position, stop themachine
3. Turn the gear lever to N position
4. Turn the main swift to OFF position, stop theengine
5. Turn the fuel swift to OFFposition
Suggestions:
When the engine working under low speed for a long time, the spark
plug caneasily get carbon residue. Before stop it, please remove them
with high speed after run in low rotating for a long time.
WARNING
 Forbid to park suddenly, it will easily cause machine turn over
 Park the machine in flat area without any potentialdangers
 Forbid to park in beveled level, if necessary, fasten the wheels
WARNING
 Stop the machine while changing thespeed。
 Changing the speed with right way, ifnot, will easily lead to stall off

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3 Attached Tools
3.1 Attachment lists
Item
Name
Qty
Note
1
User manual
1
2
User manual for Engine
1
3
Special wrench for spark plug
1
4
dual-purpose screw driver
1
5
open-ended wrench 8-10
1
6
open-ended wrench 12-14
1
7
open-ended wrench 13-15
1
8
Funnel gas pipe
1
3.2 Cargo box install instructions
1. Place the machine on a flatroad；
2. Mount the rear side-panel and the left and right side-panel into the
base-panel of the cargo box, insert the pin roll and the cotter, then fasten
the hasp.
3. The installing hole of the cargo box should align with the installing
hole of the big frame (as showed below), screw in the connecting rod of
the cargo box, and then insert thecotter.
Cautions
Fail in timely maintenance is the main cause for accident. In order to keep it in
good state, please check and maintain the machine intime

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Connecting rod of the Cargobox
Pin
Pin