
Contents
4 of 126 Amacan S
6 Commissioning/Start-up/Shutdown................................................................................................... 44
6.1 Commissioning/Start-up.................................................................................................................................44
6.1.1 Prerequisites for commissioning/start-up .........................................................................................44
6.1.2 Start-up...............................................................................................................................................45
6.2 Operating limits..............................................................................................................................................45
6.2.1 Operation on the power supply mains.............................................................................................45
6.2.2 Frequency of starts.............................................................................................................................46
6.2.3 Operation on a frequency inverter...................................................................................................46
6.2.4 Fluid handled .....................................................................................................................................46
6.3 Shutdown/storage/preservation ....................................................................................................................47
6.3.1 Shutdown ...........................................................................................................................................47
6.3.2 Measures to be taken for shutdown ................................................................................................47
6.4 Returning to service .......................................................................................................................................48
7 Servicing/Maintenance........................................................................................................................ 50
7.1 Safety regulations...........................................................................................................................................50
7.2 Maintenance/inspection.................................................................................................................................51
7.2.1 Inspection work..................................................................................................................................52
7.3 Removing the pump set.................................................................................................................................53
7.3.1 Removing the pump set ....................................................................................................................53
7.3.2 Drainage/cleaning..............................................................................................................................55
7.3.3 Checking the cable bundle................................................................................................................55
7.3.4 Checking the earth conductor ..........................................................................................................55
7.3.5 Checking the leakage at the mechanical seal ..................................................................................56
7.4 Lubrication and lubricant change .................................................................................................................57
7.4.1 Lubricating the mechanical seal........................................................................................................57
7.4.2 Lubricating the rolling element bearings.........................................................................................61
7.5 Dismantling the pump set..............................................................................................................................62
7.5.1 General information/Safety regulations...........................................................................................62
7.5.2 Preparing the pump set.....................................................................................................................63
7.5.3 Removing the bellmouth...................................................................................................................64
7.5.4 Removing the impeller ......................................................................................................................64
7.5.5 Removing the mechanical seal..........................................................................................................65
7.5.6 Dismantling the motor section .........................................................................................................66
7.6 Reassembling the pump set...........................................................................................................................68
7.6.1 General information/Safety regulations...........................................................................................68
7.6.2 Installing the replacement cable gland ............................................................................................70
7.6.3 Fitting the motor housing cover .......................................................................................................71
7.6.4 Installing the mechanical seal ...........................................................................................................72
7.6.5 Fitting the impeller............................................................................................................................75
7.6.6 Fitting the bellmouth ........................................................................................................................76
7.6.7 Adjusting the clearance.....................................................................................................................77
7.6.8 Leak testing........................................................................................................................................78
7.7 Checking the electrical connection and motor.............................................................................................79
7.8 Tightening torques.........................................................................................................................................80
7.9 Spare parts stock.............................................................................................................................................80
7.9.1 Ordering spare parts..........................................................................................................................80
7.9.2 Recommended spare parts stock for 2 years' operation to DIN24296 ..........................................81
8 Trouble-shooting.................................................................................................................................. 82
9 Related Documents.............................................................................................................................. 84
9.1 General assembly drawing.............................................................................................................................84
9.1.1 Special features..................................................................................................................................90
9.2 Cable bundle...................................................................................................................................................91
9.3 Wiring diagrams .............................................................................................................................................93
9.3.1 Wiring diagram for power cable ......................................................................................................93
9.3.2 Wiring diagrams for the sensors .......................................................................................................94
9.4 Dimensions......................................................................................................................................................98
9.5 General arrangement drawings ..................................................................................................................101