KTI Networks KPOE-200 User manual

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KPOE-200
Industrial High-Power Single-Port
PoE++ Mid-span Injector
Installation Guide
DOC.180529A

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(C) 2018 KTI Networks Inc. All rights reserved. No part of this documentation may be reproduced in any form
or by any means or used to make any directive work (such as translation or transformation) without permission
from KTI Networks Inc.
KTI Networks Inc. reserves the right to revise this documentation and to make changes in content from time to
time without obligation on the part of KTI Networks Inc. to provide notification of such revision or change.
For more information, contact:
United States KTI Networks Inc.
P.O. BOX 631008
Houston, Texas 77263-1008
Phone: 713-2663891
Fax: 713-2663893
URL: http://www.ktinet.com/
International Fax: 886-2-26983873
URL: http://www.ktinet.com.tw/

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The information contained in this document is subject to change without prior notice. Copyright (C) All Rights
Reserved.
TRADEMARKS
Ethernet is a registered trademark of Xerox Corp.
FCC NOTICE
This device complies with Part 15 subpart B Class A of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any
interference received, including the interference that may cause undesired operation.
CE NOTICE
Marking by the symbol indicates compliance of this equipment to the EMC directive 2014/30/EU of the
European Community. Such marking is indicative that this equipment meets or exceeds the following technical
standards:
EN 61000-6-4
EN 61000-3-2
EN 61000-3-3
EN 61000-6-2
IEC 61000-4-2
IEC 61000-4-3
IEC 61000-4-4
IEC 61000-4-5
IEC 61000-4-6
IEC 61000-4-8
IEC 61000-4-11
VCCI-A Notice

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Table of Contents
1. Introduction...................................................................................................................................5
1.1 Features..............................................................................................................5
1.2 Product Panels....................................................................................................6
1.3 LED Indicators.....................................................................................................6
1.4 Specifications......................................................................................................7
2. Installation...................................................................................................................................11
2.1 Safety Cautions................................................................................................. 11
2.2 Mounting the Device to a Wall...........................................................................12
2.3 Mounting the Device to a DIN-Rail ....................................................................12
2.3 Mounting the Device on a Panel........................................................................14
2.4 Applying DC Power...........................................................................................16
2.4.1 Power Loss ....................................................................................................18
3. Making LAN Connections..........................................................................................................19
3.1 Data In Jack......................................................................................................19
3.2 PoE OUT Jack ..................................................................................................19
3.3 Connection Distance.........................................................................................20
3.4 LED Indication................................................................................................... 21
4. Supporting Products..................................................................................................................22

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1. Introduction
Power over Ethernet provides a way for Ethernet network devices to be powered by UTP cables, including
Cat.5, 5e, and 6 rather than by separate power cords. The device is a mid-span injector that can deliver output
power supporting proprietary PoE++ 90W Type 4 PDs, 802.3at Type 2 high-power PDs, and 802.3af Type 1
PDs. The injector supports both Fast Ethernet connection and Gigabit Ethernet connection.
For no damage to the connected device, it is enhanced with smart design to discover compliant PD. It shuts
down the power immediately when incompliance is discovered. For safety, other protections for conditions
such as disconnection, overload, over-current, and short circuit are also provided to secure your network
installation. It is an ideal mid-span that supplies reliable, uninterrupted power up to 90W to IP phones, 802.11
access points, pan-tilt-zoom cameras, and other Ethernet devices using existing LAN cable infrastructure.
1.1 Features
Supports both Fast Ethernet and Gigabit Ethernet
Backward compatible with 802.3af and 802.3at-compliant PDs
Delivers power output to support 90W PD
Type 1 ~ Type 4 compliant PD discovery & classification
Power shutdown protection for incompliant PD
Power shutdown protection for disconnection
Power shutdown protection for overload, over-current, and short circuit
Multiple built-in power connectors to support a variety of external power supply
Plug and play with no configuration required
Supports DIN-rail and panel mounting

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1.2 Product Panels
The following figure illustrates the components of the device:
1.3 LED Indicators
LED Function
DC IN DC power input status
PoE PoE output power status

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1.4 Specifications
DATA IN Jack
Connector Shielded RJ-45 jack
Connection support IEEE 802.3 10Base-T, IEEE 802.3u 100Base-TX,
IEEE 802.3ab 1000Base-T
Network cable Cat.5, 5e, 6 UTP or better
Pin assignments 10/100Base-TX & 1000Base-T connections
Pin
10/100Base-TX
1000Base-T
1
RX+
BI_DA+
2
RX-
BI_DA-
3
TX+
BI_DB+
4
BI_DC+
5
BI_DC-
6
TX-
BI_DB-
7
BI_DD+
8
BI_DD-
PoE OUT Jack
Connector Shielded RJ-45 jack
Connection support IEEE 802.3 10Base-T, IEEE 802.3u 100Base-TX,
IEEE 802.3ab 1000Base-T
Network cable 4-pair Cat.5, 5e, 6 UTP or better (not bundled)
PoE PSE output, mid-span up to 100 meters
Pin assignments Vpoe: PoE power
Pin
10/100Base-TX
1000Base-T
PoE
1
RX+
BI_DA+
Vpoe+
2
RX-
BI_DA-
Vpoe+
3
TX+
BI_DB+
Vpoe-
4
BI_DC+
Vpoe+
5
BI_DC-
Vpoe+
6
TX-
BI_DB-
Vpoe-
7
BI_DD+
Vpoe-
8
BI_DD-
Vpoe-

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DC Power Terminal Block
Connector Flange terminal block 3P
Contacts DC Isolated to chassis ground
Pin
Marking
Remark
1
DC+
DC power input (+)
2
DC-
DC power input (-)
3
PE
Protective earth (Connected to chassis ground inside)
DC Power Jack
Connector DC Jack (-Ø6.3mm/+Ø2.0mm) for external AC-DC power adapter
Contacts Isolated to frame ground
Contact
Marking
Remark
Center (Ø2.0mm)
<+>
DC power input (+)
Outer (Ø6.3mm)
<->
DC power input (-)
DC Power DIN
Connector Female power DIN for external AC-DC power adapter
Contacts Isolated to frame ground
Pins
Marking
Remark
2, 4
DC+
DC power input (+)
1, 3
DC-
DC power input (-)
DC Power
Working Voltage +55 ~ +57VDC for 45W+ high-power connection
+51 ~ +57VDC for 30W+ high-power connection
+45 ~ +57VDC for general connection
Power Over Ethernet
PoE PSE type Mid-span injector
Standard IEEE 802.3af, IEEE 802.3at, and proprietary PoE++
PSE power pins Pin 1/2/4/5: Vpoe+, Pin 3/6/7/8: Vpoe- (Vpoe: DC power input)
Power delivery 132W max. at port output (Depending on DC power voltage)
Protection PoE output shutdown
Protection events Incompliant PD detection, PD disconnection
Overload, Over-current, Short-circuit, Under voltage

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PoE PD classes support PSE output vs. PD input
Type
Class
DC power min. *2
PSE output
PD input min. *3
1
0
45V
15.4W
12.95W
1
1
45V
4W
3.84W
1
2
45V
7W
6.49W
1
3
45V
15.4W
12.95W
2
4
51V
32W
25.5W
3*1
5
55V
50W
38.7W
3*1
6
55V
74W
52.7W
4*1
7
55V
90W
70W
4*1
8
55V
128W
90W
*1: The associated classes are proprietary std.
*2: The minimum DC power voltage to support the specified PSE output
*3: The minimum power received at the PD end in worst case
Mechanical
Dimension (base) 73 x 85 x 24 mm (Case WxDxH)
Housing Enclosed metal with no fan
Mounting Din-rail mounting, Panel mounting (with optional bracket)
Environmental
Operating Temperature Typical -40oC ~ +70oC (Main device)
Storage Temperature -40oC ~ +85oC
Relative Humidity 5% ~ 95% non-condensing
Tests and Approvals
FCC Part 15 rule Class A
CE EMC Class A
VCCI V-3 Class A
EN 61000-6-4 Emission
EN 61000-3-2
EN 61000-3-3
EN 61000-6-2 Immunity for industrial environment,
IEC 61000-4-2
IEC 61000-4-3
IEC 61000-4-4
IEC 61000-4-5
IEC 61000-4-6

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IEC 61000-4-8
IEC 61000-4-11
IEC60950-1 (EN 60950-1 LVD) Safety
IEC 60068-2-64 Vibration
IEC 60068-2-27 Shock test
NEMA TS2 environment

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2. Installation
2.1 Safety Cautions
To reduce the risk of bodily injury, electrical shock, fire and damage to the product, observe the following
precautions:
Do not service any product except as explained in your system documentation.
Opening or removing covers may expose you to electrical shock.
Only a trained service technician should service components inside these compartments.
If any of the following conditions occur, unplug the product from the electrical outlet and replace the
part or contact your trained service provider:
-The power cable, extension cable, or plug is damaged.
-An object has fallen into the product.
-The product has been exposed to water.
-The product has been dropped or damaged.
-The product does not operate correctly when you follow the operating instructions.
Do not push any objects into the openings of your system. Doing so can cause fire or electric shock by
shorting out interior components.
Operate the product only from the type of external power source indicated on the electrical ratings
label. If you are not sure of the type of power source required, consult your service provider or local
power company.
Since the product is high temperature device, install and operate the product only by
authorized personnel only. Install the product at a restricted area where un-authorized
persons can not reach.

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2.2 Mounting the Device to a Wall
The back panel of the device is featured a wall mount hole as follows:
2.3 Mounting the Device to a DIN-Rail
In the product package, a DIN-rail bracket is provided or has been installed for mounting the device in a
industrial DIN-rail enclosure.
The steps to mount the device onto a DIN rail are:
1. Install the mounting bracket onto the back of the device with screws as shown below:

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2. Attach bracket to the lower edge of the DIN rail and push the unit upward a little bit until the bracket can
clamp on the upper edge of the DIN rail.
3. Clamp the unit to the DIN rail and make sure it is mounted securely.
The final dimension is:

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2.3 Mounting the Device on a Panel
The device may be provided optionally with a panel mounting bracket. The bracket supports mounting the
device on a plane surface securely. The mounting steps are:
1. Install the mounting bracket on the device.
2. Screw the bracket on the device.
3. Screw the device on a panel and the locations for screws are shown below:

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The final dimension is:

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2.4 Applying DC Power
DC Power Connectors
The device is featured with three different DC power input connectors for supporting different types of external
AC-DC power supply or AC-DC power adapters.
Connector
Marking
Power Supply
Terminal Block
General DC power supply with terminal contacts
DC Jack
AC-DC power adapters with DC plug
Female Power DIN
AC-DC power adapters with male power DIN
Selecting Voltage
Type
PD
Class
DC power
Working voltages
DC power
Min. (*1)
PSE output
Max.
PD input
Min. (*2)
1
0
+45 ~ 57V
45V
15.4W
12.95W
1
1
+45 ~ 57V
45V
4W
3.84W
1
2
+45 ~ 57V
45V
7W
6.49W
1
3
+45 ~ 57V
45V
15.4W
12.95W
2
4
+45 ~ 57V
51V
32W
25.5W
3
5
+45 ~ 57V
55V
50W
38.7W
3
6
+45 ~ 57V
55V
74W
52.7W
4
7
+45 ~ 57V
55V
90W
70W
4
8
+45 ~ 57V
55V
128W
90W
*1: The minimum voltage to support the specified maximum PSE output.
*2: The minimum power received at the PD end in worst case with the specified maximum PSE output.

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DC power input vs. PoE power output
Type
PD Class
Working Vdc_in
Ipoe max.
1
0
+45 ~ 57V
0.375A
1
1
+45 ~ 57V
0.112A
1
2
+45 ~ 57V
0.208A
1
3
+45 ~ 57V
0.375A
2
4
+45 ~ 57V
0.636A
3
5
+45 ~ 57V
0.919A
3
6
+45 ~ 57V
1.35A
4
7
+45 ~ 57V
1.65A
4
8
+45 ~ 57V
2.32A
1. PoE output voltage is about equal to DC IN voltage with a small voltage drop of 0.2V typically.
2. PoE output current maximum can be treated as a threshold of over-current event.
3. PSE output power max. ~= PoE output voltage x output current max.
4. The PoE voltage measured at the PD end may be in the range of 36 ~ 57VDC.
Terminal Plug & Power Wire
183BA 3P flange terminal plug is provided together with the device as shown below:
184BPower wires: 24 ~ 12AWG (IEC 0.5~2.5mm2)
Wire length: 1 meter max.
Pin
Marking
Power wire color
Remark
1
DC+
Red
DC power input (+), isolated to chassis ground in circuitry
2
DC-
Black
DC power input (-), isolated to chassis ground in circuitry
3
PE
Green
Protective earth, Connected to chassis ground inside, Applied if needed.
*Contacts, DC+ and DC- are isolated with PE contact.

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2.4.1 Power Loss
The power voltage received at the PD end over Cat.5 is different from the voltage supplied at the device’s DC
power connector. The voltage drop is caused by the resistance inside the device and the Cat.5 LAN cable line
resistance before the power arrives PD end. The voltage drop means power loss in the path of power delivery.
Here is some information for reference.
Device resistance
1Ω
Voltage drop over standard Cat.5 (Wire: 24AWG, Length: 100m)
Current
Cable pair
Voltage drop
2A
4
2V
2A
2
8.3V
1A
4
1V
1A
2
4.1V
Note:
1. The device (PSE) delivers the power over 4 pairs for all PD classes.
2. However, some PDs might use 2 pairs only in receiving PoE power. Refer to each PD’s documents for details.

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3. Making LAN Connections
3.1 Data In Jack
The RJ-45 jack is used to connect a PoE-incapable Ethernet device that communicates with the remote
powered device. The injector operates transparently to Ethernet port functions like auto MDI/MDI-X function
and Auto-negotiation function. The network signal is forwarded to PoE OUT jack.
It supports:
Ethernet interfaces
10BASE-T, 100BASE-TX, 1000BASE-T
Network Cables
10BASE-T: 2-pair UTP Cat. 3, 4, 5 , EIA/TIA-568B 100-ohm
100BASE-TX: 2-pair UTP Cat. 5, EIA/TIA-568B 100-ohm
1000BASE-T: 4-pair UTP Cat. 5 or higher (Cat.5e is recommended), EIA/TIA-568B 100-ohm
3.2 PoE OUT Jack
The RJ-45 is enabled to deliver power together with network signal to a connected powered device via Ethernet
cable. To make a IEEE standard PoE connection, the connected PoE PD must be IEEE 802.3at or IEEE
802.3af-compliant device for safety reason. For proprietary PoE++ PD classes, only the PDs in certified list are
supported the injector.
Network cable for PD connection
4-pair Cat.5, 5e, 6 or better
No bundled cable for proprietary PoE++ classes
No 2-pair cable
Safety Features
The injector is equipped with the following capabilities for a safe and reliable connection:
1. Detection for an IEEE 802.3af /802.3at/Proprietary PoE++ compliant PD.
2. No power is supplied to a device which is classified incompliant PD.
3. No power is supplied when no connection exists on the port.
4. The power is cut off immediately from powering condition when a disconnection occurs.
5. The power is cut off immediately from powering condition when overload occurs.
6. The power is cut off immediately from powering condition when over-current occurs.
7. The power is cut off immediately from powering condition when short circuit condition occurs.

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3.3 Connection Distance
Connecting standard PD
The following figure illustrates a typical application of the device connecting to a standard PD.
The cable distance including the segment from the injector to the Ethernet device and the segment to PD is no
more than 100 meters.
Connecting PoE splitter
The figure below illustrates another example that the device connects to a PoE splitter for a non-PoE device. A
PoE splitter operates as a PD that splits PoE input to pure power line and separated LAN interface.
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