Kuryakyn 4039 User manual

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INSTALLATION QUESTIONS
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LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products sold
hereunder, shall be free of defects in materials and
workmanship for a period of one (1) year from the
date of purchase by the consumer excepting the
following provisions:
• Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt showing
the date the customer purchased the product(s).
• The product must be properly installed,
maintained and operated under normal conditions.
• Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated products.
• Küryakyn shall not be liable for any consequential
and incidental damages, including labor and
paint, resulting from failure of a Küryakyn product,
failure to deliver, delay in delivery, delivery in noncon-
forming condition, or for any breech of contract or
duty between Küryakyn and a customer.
• Küryakyn products are often intended for use
in specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
• Küryakyn electrical products are warranted for one
(1) year from the date of purchase by the consumer.
Components of Küryakyn products containing L.E.D.s
will be warranted for defects in materials and
workmanship for 3 years from the date of purchase.
• Küryakyn makes no warranty of any kind in regard
to other manufacturer’s products distributed by
Küryakyn. Küryakyn will pass on all warranties made
by the manufacturer and where possible, will expe-
dite the claim on behalf of the customer,
but ultimately, responsibility for disposition of the
warranty claim lies with the manufacturer.
ABOUT OUR CATALOG
You’ll find all our innovations for H-D, GL and
Metric Cruisers in our annual catalogs. Order online
today–select the ”CATALOGS” icon. Each Küryakyn™
product comes with a Proof-of-Purchase good for a
complimentary catalog. Details in packaging.
Be sure to ask your local dealer about other
Küryakyn products, the motorcycle parts and ac-
cessories designed for riders by riders.
©2005 Küryakyn USA™ All Rights reserved.
INSTALLATION
PART # INCLUDED
604039 1 Heel-Toe Shifter Assembly
904039 1 Hardware Kit Including:
1 Lower Shift Fork Bushing
1 Upper Shift Fork Bushing
4 #6 x 1/2” Pan Head Sheet Metal Screw
1 Rubber Plug
304039 1 Installation Instructions
THANK YOU FOR CHOOSING KURYAKYN!
PROCEDURE
STEP 1 Remove the rubber sleeve from the stock shift peg by inserting a long shank- small
tip screwdriver between the shift peg and the rubber. Work the screwdriver around the
peg prying outward slightly until the rubber sleeve can be slid off the peg. Applying a small
amount of liquid soap will help ease removal.
STEP 2 Using a 6mm hex socket driver, remove the two socket head screws that hold the
OEM shift side peg mount to the frame and remove the mount and peg as a unit (PIC.1).
Set the OEM hardware aside, it will be reused.
STEP 3 Install the shift fork bushings to the shift peg using the supplied #6 x 1/2” pan
head sheet metal screws. For clarity in PIC.2, we show the bushing installed with the screws
visible from the top, however, for appearance we recommend the screws be positioned on
the bottom.
STEP 4 To avoid scratching the upper surface of the
heel-toe shift lever, place a couple layers of sturdy tape
on the lever before proceeding (PIC.3). Electrical or
heavy masking tape are easiest to remove.
STEP 5 Verify the heel and toe shift pegs are securely
tightened.
-cont.-
FITS: ‘01-UP GL1800
4039-12GL-1005
HEEL-TOE SHIFTER 4039
PIC.1
PIC.2
PIC.3

INSTALLATION
STEP 6 Pivot the shift lever back and forth in order to insert the OEM fasteners through the mounting
holes in the heel-toe shifter bracket. Put a dab of medium strength thread locker on each screw.
STEP 7 Slide the “U” shaped section of the toe shift arm around the shift fork bushing, maneuver the
bracket into position, and fasten the assembly to the frame. Tighten the screws to 20 foot-
pounds of torque (PIC.4)
CAUTION
Even with the tape in place, care must be taken to avoid scratching the shift lever.
STEP 8 Insert the long end of a suitable hex key into the hollow center of the rubber plug
and push it into place in the countersunk hole in the foot peg mount area of the heel-toe shifter
bracket (PIC.5).
STEP 9 Remove the foot peg from the OEM mount and install it on the heel-toe shifter
bracket with the OEM hardware.
1. Make sure end of the spring engages the hole in the bracket (PIC.6).
2. Hold the hook end of the spring over the rear part of the peg with your thumb
(PIC.6). As you lift the peg into position, slide the pin through the front of the
bracket and the front part of the peg.
3. Push the coiled section of the spring down into the peg and as you move the peg
into alignment, slide the pin through the spring, the rear part of the peg, and the rear
of the bracket (PIC.7).
4. Install OEM washer and cotter pin.
STEP 10 Verify that you have clearance on all moving parts and that nothing is binding.
WARNING!
FAMILIARIZE YOURSELF WITH THE POSITION AND FUNCTION OF THIS HEEL-TOE SHIFTER
BEFORE OPERATING THE MOTORCYCLE ON PUBLIC STREETS, ROADS, OR HIGHWAYS.
FAILURE TO BE COMPLETELY COMFORTABLE WITH THE OPERATION OF THIS HEEL-TOE
SHIFTER COULD RESULT IN A CRASH OR COLLISION CAUSING SERIOUS INJURY OR DEATH.
Ride On!
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HEEL-TOE SHIFTER
PIC.4
PIC.5
PIC.6
PIC.7
INSTALLATION
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