Kuryakyn Wolo Bad Boy 7743 User manual

INSTALLATION
CUSTOMER SERVICE
877.370.3604 (toll free)
INSTALLATION QUESTIONS
[e-mail]
or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products
sold hereunder, shall be free of defects in
materials and workmanship for a period of one
(1) year from the date of purchase by the
consumer excepting the following provisions:
●Küryakyn shall have no obligation in the event
the customer is unable to provide a receipt
showing the date the customer purchased the
product(s).
●The product must be properly installed,
maintained and operated under
normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated
products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including
labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in
delivery, delivery in nonconforming condition, or
for any breech of contract or duty between
Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for
one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of
Küryakyn products will be warranted for defects
in materials and workmanship for 3 years from
the date of purchase where as all other
components shall be warranted for one(1) year.
This includes, but is not limited to; control
modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products
distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and
where possible, will expedite the claim on behalf
of the customer, but ultimately, responsibility for
disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG
For purchasing Küryakyn® products, you
can receive a complete catalog free of charge.
Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339,
Somerset, WI 54025.
Please indicate either Accessories Catalog for
Harley-Davidson® or GL & Metric Cruisers.
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and
accessories designed for riders by riders.
©2005 Küryakyn USA® All Rights
reserved.
PARTS INCLUDED
1 Wolo Bad Boy Chrome Air Horn
1 Chrome Cover For Wolo Bad Boy Air Horn
1 Wiring Harness
1 Horn Mount Kit:
1 Mount, black
1 5/16”-18 x 3/4" Socket Head Cap Screw
1 5/16”-18 Nylon Insert Lock Nut
1 Hot Spot bolt cap, 5/16"
6 6" Cable Ties, Black
1 Installation Instruction
Please read and understand entire instructions before starting installation
THANK YOU FOR CHOOSING KϋRYAKYN!
IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR
PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL
INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING
THE USE AND CARE OF THIS PRODUCT.
WARNING! THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING
THE CONTENTS DESCRIBED HEREIN CAN RESULT IN
POTENTIAL DEATH OR SERIOUS INJURY
ATTENTION! This indication alerts you to the fact that ignoring the contents
described herein may negatively affect product performance and
functionality.
TOOLS SUGGESTED
Set of Hex Wrenches, Torx Drivers, Combination Wrenches, Phillips Screwdriver
STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE
PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.
STEP 1 Read and understand all steps in the instructions before starting the
installation. Park the motorcycle on a hard, level surface and turn off the
ignition.
WARNING! YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST
SYSTEM DURING INSTALLATION. ENSURE THAT THE ENGINE
AND EXHAUST SYSTEM HAVE FULLY COOLED TO PREVENT
INJURY.
STEP 2 Attach the black Mounting Bracket to the Deluxe Horn with the 5/16-18 x 3/4"
Socket Head Cap Screw and the 5/16-18 Nylon Insert Lock Nut.
Fully tighten fasteners. PIC 1
STEP 3 Once fastener is fully tightened, place the 5/16" Hot Spot into the head of the
Socket Head Cap Screw.
STEP 4 Remove the acorn nut and washer that secures the cowbell horn and cover to
the bike. Retain acorn nut and washer for reinstallation. Disconnect the lead
wires from the horn, located on the bottom side of the horn. Fully remove from
thebike
.
KURYAKYN’S SUPER DELUXE WOLO BAD BOY AIR HORN KIT
7743
7743-21HD-0711
-cont.-

PAGE
2
STEP 5 Remove the seat or access panel to get to the battery. Connect the ring terminals on the new
Horn Wiring Harness to the battery, red wire to positive and black wire to negative. PIC 2
ATTENTION! Secure all wiring away from any moving parts, pinch points or extreme
heat. Küryakyn WILL NOT issue a warranty on any electrical component
that fails due to pinched, crimped, broken, abraded, melted or frayed
wires.
STEP 6 Route the wires under the fuel tank to the horn mount. Secure the wiring harness
with the provided cable ties. Be certain the wires are away from any pinch points
or direct heat.
STEP 7 Connect the yellow wire from the new Harness to the yellow wire on the stock
wiring harness. PIC 2
STEP 8 Secure the new Horn, with the mounting bracket installed, to the bike with the
stock washer and acorn nut (removed in Step 4) See Note Below. The horn will
have a tight fit on the stock rubber grommet. Fully tighten the stock acorn nut.
NOTE:
On carbureted models the horn and mounting bracket will need to be
rotated on the rubber grommet so the bottom of the horn is angled
slightly forward for clearance of the choke knob. PIC 3
STEP 9 Connect the remaining wiring on the Wiring Harness to the Horn. The white wire
connects to the positive or rear spade connector. The black wire, from the bike
harness, connects to the front negative spade.
STEP 10 Under the seat, plug the horn relay on the new wiring harness to the relay
connector located a few inches from the battery terminals.
NOTE:Wrapping the joint between the relay and the relay plug with electrical
tape will help keep water and debris out.
ATTENTION! Secure the relay in a location so the terminals face down and it is
protected from the elements (road grime, rain, or washing the bike).
STEP 11 With the relay in place, turn the key to check the horn function with the OEM
handlebar mounted horn button. If you do not have horn function, review all
connections.
STEP 12 Replace the seat or access panel over the battery.
STEP 13 Tighten all fasteners.
ATTENTION! It is the installer’s responsibility to ensure that all of the fasteners
(including pre-assembled) are tightened before operation of the
motorcycle. Küryakyn will not warranty components lost due to improper
installation. Periodic maintenance may be required.
STEP 14 Clean the top of the Wolo Bad Boy Horn with the included alcohol pad. Allow the
area to dry completely. PIC 4
ATTENTION! Thoroughly clean the area of grease, oil, dirt, or other debris to ensure
proper adhesion. Küryakyn WILL NOT warranty any parts lost due to
improper installation.
ATTENTION! The adhesive may not correctly bond if applied at temperatures less than
50°F. Do not attempt this installation in temperatures less than 50°F.
STEP 15 Test fit the Cover to the Wolo Bad Boy Horn. Rub the backing on the adhesive strip to activate the
adhesive before applying. Remove the backing. Press the Cover into place for 1 minute to ensure
proper adhesion. Full bond strength will occur within 24 hours.
BAD BOY WOLO HORN KIT INSTALLATION
PIC 1 SOCKET HEAD BOLT AND HOT SPOT
MOUNTING
BRACKET
NYLOCK
NUT
PIC 2
BATTERY POSITIVE
BATTERY NEGATIVE
TO YELLOW WIRE IN
STOCK HARNESS
TO POSITIVE
(REAR) SPADE ON
HORN
PIC 3
ROTATE FORWARD
CLEARANCE
HERE
PIC 4 CLEAN THIS AREA
Ride On!