Kushlan Industrial Portable Tripod Mixer Instructions for use

KU S H LA N
P R O D U C T S , LLC
Do not attempt to start or operate the Do not attempt to start or operate the
machine until all the Instructions have been read machine until all the Instructions have been read
and Understood by the operator. and Understood by the operator.
Failure to do so could result in Serious bodily Failure to do so could result in Serious bodily
injury and/ or Property damage!injury and/ or Property damage!
Do not attempt to start or operate the
machine until all the Instructions have been read
and Understood by the operator.
Failure to do so could result in Serious bodily
injury and/ or Property damage!
!! WARNING
12010 Dairy Ashford Road, Suite 160, Sugar Land, TX 77478
(281) 313 - 2506  [phone]
with Interchangable drums
Industrial Portable
Tripod Mixer
Operating Instructions
Parts Manual
and
for

SET-UP OR OPERATING ASSISTANCE WITH YOUR PRODUCT,
· After referring to the operation manual, if assistance is still needed, please consult our web Site at
www.kushlanproducts.com. From our web site you may e-mail us directly.
· If assistance is still required, please call our customer service department at 1-800-469-4178.
SHOULD YOU REQUIRE ANY
DO NOT RETURN TO ORIGINAL PLACE OF PURCHASE.
KU S H LA N
P R O D U C T S , LLC
Safety Alert Symbol: This safety alert symbol is used to
attract your attention!
Personal Safety is involved when you see this symbol, Pay extra
attention, become alert-be sure to heed its message. Failure to
do so may lead to serious personal injury or damage may occur.
Warnings and safety instruction: If these warnings and safety
instructions are not read and carefully followed, serious personal
injury could occur.
!
! !
WARNINGS
1. Do not use, start, or attempt to operate this machine until all of the instructions have been read and fully understood.
2. Never allow anyone to operate this machine unless the person is well acquainted with these rules of safe operation.
3. Never operate this machine without all guards in place and rmly attached to the machine.
4. Make certain that the mixing drum is clear of obstructions and stand clear of the machine with out all guards in place
and rmly attached to the machine.
5. When cleaning, lubricating, or adjusting the mixer, disconnect the power plug.
6. Keep all people (except operator) a minimum of ve (5) feet away from the machine during operation.
7. Always make certain that the mixer is connected to a properly grounded electrical circuit to protect the operator
from possible electric shock.
8. Do not plug or unplug the motor while standing in or around damp or wet ground.
9. Do not start the motor if the drum is Fully loaded
10. Do not overload the mixer
11. Never attempt to move the mixer while the motor is running.
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KU S H LA N
P R O D U C T S , LLC
!Safety
Instructions
For the safety of yourself and others around you, it is extremely important that you observe the following notes.
!
Mixer
Instructions
A. Lubrication: Grease wheel bearings (29). Apply any type of multipurpose grease until grease begins
to come out of the bushings/bearings on wheels.
Lubricate all ttings before each use
B. Extension Cord: Use only outdoor approved, 14 gauge or larger, grounded extension cords.
C. General: Check all screws for tightness before each use.
D. Concrete Mixing: Do not insert sharp objects into the plastic mixing drum. Doing so will damage the drum.
E. Cleaning: Do not spray water on or into the motor. Thorough cleaning of the mixer after each use is
recommended and will add to the service life.
2
1. Keep hands and clothing away from moving parts at all times.
2. Do not operate this machine under the inuence of alcohol or while taking medication that impairs the senses or reactions.
3. Make certain that the work area around the machine is clear of debris and obstructions.
4. Keep all unauthorized and untrained people away from the machine at all times.
5. Never let the mixer run unattended even for a brief moment.
6. Turn o the motor when you leave the machine.
7. Only use or operate the mixer on level ground to prevent the mixer from tipping over.
8. Do not abuse the power cord; i.e. Never yank on the cord to disconnect it. Keep the cord away from heat, oil, and sharp edges.
9. Do not over reach while working with the mixer. Keep proper footing and balance at all times when loading or unloading the mixer.
10. Never allow children or inexperienced operators to operate or repair the mixer.
11. Use only factory authorized parts for replacement.
12. Keep these operation instructions with the machine at all times.
13. Always wear safety glasses and safety shoes when operating and moving equipment.
14. Safety decals-replace missing or damaged safety decals.

Model 450DD & Removable Liner Parts List
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Reference DESCRIPTION Note
1
2
Plastic Drum
Wire basket for Drum
Hex Socket Screw
Gear Motor Mounting Base
Gear Motor
R-Clip Pin
Dump Handle
Side Handle
Bolt
Pivot Axle Pin
Draw- Bar
Bolt
PU Foam Wheel
Wheel Bearing
R-Clip Pin
Main Frame
Swivel Bracket
R-Clip Pin
M14X75
3
M10X60
12
16X22
3
3
M10X100

KU S H LA N
P R O D U C T S , LLC
Industrial Portable Tripod Mixer Assembly
4

Gearbox and Motor Assembly Parts List
Gearbox and Motor Assembly 110V-60Hz105890DM011
105890DM02
2Screw 0.23”x 0.98” L
3105890DM03 Seal 1.56”
4105890DM04 Screw 0.23”x 1.95” L
36 105890DM36 Gearbox Nut 0.23”
0.23”
36205
37 105890DM37
38 105890DM38
Gearbox Washer
Gearbox Bearing
39 105890DM39 Space Washer 1.17”
40 105890DM40
Gearbox Bearing
Gear Z68
36208
41 105890DM41
42 105890DM42 Locating Pin
43 105890DM43 Bolt
44 105890DM44 Motor
45 105890DM45 Gearbox Washer
46 105890DM46 Screw
47 105890DM47 Gearbox Drive Shaft
48 105890DM48 Stop Ring
0.23”x 0.39” L
0.23”x1.56” L
110V*60Hz
0.16”
0.16”x 0.23” L
0.17”
5105890DM05 Gearbox Case Front Half
6105890DM06 Gearbox Gasket
7105890DM07 Pin 0.31”x 0.78” L
8105890DM08 Locking Key for Gear and Axle 0.31” D X 0.27” W x 0.59” L
9105890DM09 Gearbox Ball Bearing 36201
10 105890DM10 Gear Z79
11 105890DM11 Locking Key for Gear and Axle 0.2” D X 0.2” W x 0.47” L
12 105890DM12 Pinion Z9
13 105890DM13 Gearbox Case Back Half
14 105890DM14 Motor Seal 0.78”
15 105890DM15 Space Washer 1.78”
16
17
105890DM16 Motor Bearing 6004z
18
105890DM17 Motor Casing
105890DM18 Motor Rotor
19 105890DM19 Motor Bearing 6003z
20 105890DM20 Bell Housing
21 105890DM21 Fan
22 105890DM22 Screw 0.16”x 0.39” L
23 105890DM23 Fan Cover
24 105890DM24 Bolt 0.2”x 5.37” L
25 105890DM25 Electric Panel
26 105890DM26 Electric Panel
110V - 60HZ
27 105890DM27 Power Cord with Plug
28 105890DM28 Screw 0.16”x 0.85” L
29 105890DM29 Electric Panel Gasket
30 105890DM30 Support
31 105890DM31 Screw 0.16”x 0.69” L
32 105890DM32 Condenser
33 105890DM33 Manual Reset Thermal Protector
34 105890DM34 Electric Box Assembly
35 105890DM35 Motor Gasket
30 F

36
36
37
35
42
641
8
11 12
40
10
9
13
24
4
43
38
39
8
7
47
42
37
36
3
KU S H LA N
P R O D U C T S , LLC
6
Gearbox & Motor Assembly

!Important Safety
Instructions
C AU T I O N
The Cement Mixer has been designed to meet certain safety standards. However, as with aby type of tool or machinery one
should pay close attention to certain Dos and Donts
DOS...
 Read all instructions carefully before assembling the cement mixer
 Keep the mixer clean; remove old build-up after each use
 Periodically Lightly grease all moving parts
 Check your mixer for wear and damage frequently
 Wear safety gear (hard hat, gloves, goggles and snug tting clothing)
 Keep your hands free of the drum while in operation
 Keep all tools, etc. away from the drum while in operation
 Unplug the unit before cleaning or working on the unit
 Keep the drum rotating when lling or emptying the mixer
DONT...
 Operate the mixer on an uneven surface
 Operate the unit around water or allow water to come in contact with the motor
 Leave the machine unattended
 Drink alcohol or ingest drugs while operating the cement mixer
 START OR STOP THE MIXER WITH ANY MATERIAL IN THE DRUM AS THE
MOTOR WILL BE DAMAGED.
Assembly
!Instructions
MAIN FRAME WHEELS
Place the main frame (A) on a level surface, insert the draw bar
(B) Into the main frame. Secure with the 76.2 mm hex head bolt
and nut ( C ) on top (A) and the locking bolt (D) to the side (B),
(Use the open wrench provided).
Slide the wheels onto the main frame bar and secure with
cotter pins.
Step 1
7

Assembly
!Instructions
Step 2
Step 3
Fit the gearbox motor assembly and mounting frame (A)
into the swivel bracket (B) with the pivot axle ( C ) Slide the
cotter pin (D) through the axle pivot hole.
Slide the swivel bracket onto the
upright main frame. The gearbox
and motor assembly are mounted
into this swivel bracket.
(When mixing concrete, align the
drum in the position you intend to
poor concrete from, tighten down
stability bolt and star unit.
Add ingredients while drum is
rotating for thorough mixing and
easy poring.)
GEARBOX & MOTOR ASSEMBLY
MOUNTING THE MIXING DRUM
8

Assembly
!Instructions
Step 4
TILTING HANDLE
Finally, insert both tilting handles (A) in the gearbox motor assembly mounting frame(B) (as shown) and lock using the
cotter pin ( C )
Transporting
!the Mixer
C AU T I O N
Disconnect the power cord. Hold the support leg and dump handle and move as shown below. Male sure there is no
material in the drum.
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KU S H LA N
P R O D U C T S , LLC
10
Operation
1. Position the mixer on a level surface. (NOTE: Maximum slope is 5° (degrees). Before lling the drum, make sure
the mixer can empty into a wheel barrow).
2. Use a 3 prong, grounded, 110v/120v power connection. Although the minimum gauges are listed below, we recommend that
a 14 gauge (AWG) wire be used for al lengths.
Cord Length
(Total Feet)
AWS
(Wire gauge)
Volts
Ampere Rating 0 - 6
120
18 16 16 14
25 50 100 150
3. While the drum is rotating add water, concrete and aggregate. Secure the stability bolt prior to drum rotation.
4. To pour the concrete, elevate the dump handle while the drum is rotating.
5. In the event of overheating and your motor shuts down, turn o the On/O switch and unplug the unit for 15 minutes. After
the cooling period, plug in the unit and press the Manual Reset Thermal Protector button, then turn the On/O switch to on.
When tilting the drum to pour the concrete , do so in a very slow, smooth manner. This keeps the mixer balanced and upright.
C AU T I O N
C AU T I O N
Maintenance and Cleaning
DISCONNECT THE POWER CORD.
1. Clean thoroughly after each use. Remove all concrete from the mixer.
2. Lightly grease all moving parts.
3. Keep the motor cooling ns clean and free of build up.
4. When cleaning the mixer, wipe the On/O switch assembly and motor with a damp cloth. Do not spray water directly
onto this area. Protect motor and switch assembly from rain.

KU S H LA N
P R O D U C T S , LLC
Limited Warranty Policy
Kushlan Products,LLC
12010 Dairy Ashford Road, Suite 160, Sugar Land, TX 77478
(281) 313 - 2506  [phone]
Kushlan Products makes every eort to assure that its products meet high quality and durability standards and
warrants to the original retail consumer purchaser of our products (you) that each such product be free from
defects in materials and workmanship as follows:
ONE(1)YEAR limited warranty on motors. This warranty covers replacement of parts found to be defective in
material or workmanship for a period of 90 days from the date of purchase. This warranty does not apply to
typical replacement of parts or assemblies that fail as a consequence of normal wear and tear. For example:
bushings, tires, belts, and pinion gears.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents,
repairs or alterations outside our facilities or the lack of maintenance. WE LIMIT ALL IMPLIED WARRANTIES TO THE
PERIOD SPECIFIED ABOVE FROM THE DATE OUR PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WE SHALL, IN NO EVENT, BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL,
CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to
Kushlan Products. Proof of purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will either repair or replace the product, at our election, or
we may elect to refund the purchase price if we cannot readily and quickly provide you with repair or
replacement, if you are willing to accept such refund. We will return the repaired product or replacement at our
expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of
our warranty, then you must bear the cost of storing and returning this product. This warranty gives you specic
legal rights, and you may also have other rights which vary from state to state. For service contact Kushlan
Products.