Kutai electronics ADVR-2200M User manual

KUTAI ELECTRONICS INDUSTRY CO., LTD.
TEL : [phone] FAX : [phone] Website : www.kutai.com.tw
Headquarters : No.3, Ln. 201, Qianfu St., Qianzhen Dist., Kaohsiung City 80664, Taiwan
ADVR-2200M
Universal Hybrid Analog-Digital
Voltage Regulator Operation Manual
Hybrid Universal Analog / Digital 1 or 3 Phase 3.5 Amp Self Excited,
Shunt, Auxiliary Winding, Harmonic Power or PMG Automatic
Voltage Regulator Easy to Set-Up and Program Install Manual
Use with KUTAI IVT-1260 / IVT-2460 add-on module can boost
generator motor starting capacity.

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2ADVR-2200M
SECTION 1 : SPECIFICATION
Sensing Input (E1, E2, E3) Average Reading
Static Power Dissipation
Voltage 220 600 Vac, 1 phase / 3 phase
Max. 12 watts
DIP switch setting
180 280 Vac @ 220 Vac
Burden in SHUNT & PMG Wiring
330 515 Vac @ 380 / 440 Vac
550 VA @ power input 110 Vac
420 660 Vac @ 480 / 600 Vac
1100 VA @ power input 220 Vac
Frequency 50/60 Hz, DIP switch setting
Quadrature Droop Input (C1, C2)
Power Input (P1, P2)
CT 1A or 5A greater than 5VA (DIP switch setting)
Voltage 60 300 Vac, 1 phase 2 wire
Sensitivity +/- 7% @ PF +/- 0.5 (Droop adjustable)
Frequency 50 500 Hz
Analogue Voltage Input (A1, A2)
Auxiliary Input (P3, P4)
Input resistance greater than 2K ohms
Voltage 40 300 Vac, 1 phase 2 wire
Max. Input +/- 5 Vdc or +10 Vdc
Frequency 40 500 Hz
Sensitivity 1 Vdc for 2.5% Generator Volts (adjustable)
Excitation Output (F+, F-)
Under Frequency Protection (Factory Presets)
110V 1 phase Continuous 63 Vdc 3.5A
50 Hz system presets knee point at 45 Hz
Max. 90 Vdc 7A for 10 secs.
60 Hz system presets knee point at 55 Hz
220V 1 phase Continuous 125 Vdc 3.5A
Max. 180 Vdc 7A for 10 secs.
Over Excitation Protection
220V 3 phase Continuous 150 Vdc 3.5A
Set point 125 Vdc +/- 4 % @ power input 220 Vac
Max. 215 Vdc 7A for 10 secs.
Inverse-time curve. This function can be turned off.
Resistance ≧18 ohms @ power input 110 Vac
≧36 ohms @ power input 220 Vac
Voltage Thermal Drift
Max. 100 ohms
Less than 3% at temperature range -40 to +70 ˚C
Fuse Spec. Slow blow 5 x 20 mm S505-5A
Under-Frequency Knee Point Thermal Drift
External Voltage Adjustment (VR1, VR2)
Less than +/- 0.1 Hz at -40 to +70 ˚C
Max. +/- 5% @ 500 ohms 1 watt potentiometer
Max. +/- 10% @ 1K ohm 1 watt potentiometer
Environment
Operating Temperature -40 to +60 ˚C
Voltage Regulation
Storage Temperature -40 to +85 ˚C
Less than +/- 0.5% ( with 4% engine governing )
Relative Humidity Max. 95%
Vibration 5.5 Gs @ 60 Hz
Build Up Voltage
5 Vac 25 Hz residual volts at power input terminal
Dimensions
150.0 (L) x 135.0 (W) x 55.5 (H) mm
Soft Start Ramp Time
5.91 (L) x 5.31 (W) x 2.19 (H) inch
4 seconds +/- 10%
Weight
Typical System Response
470 g +/- 2%
Less than 20 milliseconds
1.04 lb +/- 2%
EMI Suppression
Internal electromagnetic interference filtering

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ADVR-2200M 3
1 6
ON
1 2
SW1 SW2
32 4 5
ON
SECTION 2 : OUTLINE / SIZE / INSTALLATION REFERENCE
Unit : mm
ATTENTION
1. AVR can be mounted directly on the engine, genset, switchgear, control panel, or any position that will
not affect operation. For dimension reference, please see Figure 1.
2. All voltage readings are to be taken with an average-reading voltmeter Meggers and high-potential test
equipment must not be used. Use of such equipment could damage the AVR.
3. Terminal：“Fast-On” terminals 6.35 mm (1/4 inch).
4. Improper setting of under-frequency protection could cause the output voltage of the unit to drop or
become unstable under with changes in load. Avoid making any changes to the U/F setting unless
necessary.
5. Turn off O/E in AVR when paralleling.
SECTION 3 : DIP SWITCH PROGRAMMING
SW1
SW1-1 & SW1-2 Sets the Generators Sensing Voltage
SW2
SW2-1 Set Sensing Voltage for 1 or 3 Phase
SW2-2 Set Generator Frequency
SW2-3 Set Over Excitation Protection ON or OFF
SW2-4 & 5 Sets Generator Capacity
SW2-6 Sets Capacity of Droop CT
Figure 1 Outline Drawing

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4ADVR-2200M
SECTION 4 : ADJUSTMENTS
U/F Under Frequency Protection
Adjustment When generator speed falls
below the knee point, the under frequency
protection circuit will activate and the
voltage and frequency begin to decrease
in linear descend.
Select frequency 50 or 60 Hz according to
the generator in use.
LED Indicator lit up when the generator is
in U/F (Under Frequency Protection) and
O/E (Over Excitation Protection).
DROOP Droop Adjustment
When paralleling, the AVR increase or
decrease its voltage output, when
phase current leads or lag the voltage.
The increase and decrease range can
be preset by the DROOP adjustment.
TRIM Trim Adjustment
When terminal A1 and A2 are biased
with a DC voltage (010V), the TRIM is
then used to adjust the influence on the
output voltage of the AVR. If the TRIM
(POT) is adjusted fully counter-
clockwise, any bias voltage will not
cause any influence. On the contrary if
the TRIM is adjusted fully clockwise,
then any signal will produce a maximum
10% effect.
VOLT Voltage Adjustment
Generator rated output voltage
adjustment.
Must be in accordance with the
DIP Switch SW1-1 & 2 voltage
range setting.
DIP U/F Dip Adjustment
When U/F protection is activated, the
voltage droop ratio can be adjusted via
this DIP (POT). The adjustable range is
3  10 V/Hz.
STAB Stability Adjustment
Correct stability adjustment must be
conducted while the generator is
operating without load. First adjust the
STAB potentiometer (POT) anti-
clockwise until the voltage becomes
unstable, and then slightly adjust it
clockwise (About1/5 turn). When the
voltage just reaches the critical point
(Knee point) of stabilization, where the
voltage is stable yet very close to
becoming unstable.
SECTION 5 : WIRING CONNECTIONS
ON ON
F+ F-
E3 P2 P1E1 E2
CT.
PMGGenerator
Stator Wires
Exciter
VR1 & VR2 are
Normally Bridged
and Voltage is
Only use when Paralleling
Analog lnput
0 to 10 Vdc
to Correct (PF)
CT is only used
T
S
R
N
Set the DIP SW Correctly
Adjusted on the
when paralleling
A2
A1
VR2
VR1
P4
P3
C2
C1
PCB
1K Ohm 1W
P3 P4 Aux. Power Input
P4 and P1 are
concurrent
(internal short circuit)
ADVR-2200M
ON ON
F+ F-
E3 P2 P1E1 E2
CT.
Generator
Stator Wires
T
S
R
N
Set the DIP SW Correctly
Exciter
A2
A1
VR2
VR1
P4
P3
C2
C1
ADVR-2200M
Figure 2
Figure 3 PMG Connection
Figure 4 Shunt Connection (220V)

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ADVR-2200M 5
ON ON
F+ F-
E3 P2 P1E1 E2
CT.
Generator
Stator Wires
T
S
R
N
Set the DIP SW Correctly
Exciter
AUX. wires
(Harmonic)
A2
A1
VR2
VR1
P4
P3
C2
C1
ADVR-2200M
Figure 5 Auxiliary Winding (AUX.) Connection
+
OUT1 OUT2
+
B B
IVT
S2 S1
E2
S
R
N
TCT.
Fuse
E1
Exciter
Stator Wires
Generator
P1
E3 P2 F+ F-
A2
A1
VR2
VR1
Set the DIP SW Correctly
P4
P3
C2
C1
Shunt with IVT wiring diagram
Time
Test
Output
Ready
Test
Batt-Volt
OVLD
ON
Droop
%
ADVR-2200M
ON ON
Figure 6 ADVR-2200M & IVT-1260 / IVT-2460 Wiring Connection
ATTENTION
1. All AC voltage readings are average value only.
2. Use a remote 500 ohms 1 watt external VR for +/- 5% adjustment range. (keep shorted if not used)
3. Use a remote 1K ohm 1 watt external VR for +/- 10% adjustment range.
4. Sensing Voltage can be set from 220 –600 Vac Program SW1-1 & 2 correctly.
5. For single phase sensing bridge E2 & E3 and move SW2-1 to OFF.
6. If your PMG is not working you can also power the AVR in shunt using terminals P1 & P2 connected to
the output of the generator as long as it’s less than 277 Vac.
※Use only the replacement fuses specified in this user manual.
※Appearance and specifications of products are subject to change for improvement without prior notice.