KVT FastSetM10 User manual

KVT-Fastening, 8953 Dietikon | Tel.: [phone] | Fax: [phone] | www.kvt-fastening.ch | [e-mail]
Instructions manual
Manuale istruzioni
FastSetM10
HYDRO-PNEUMATIC TOOL FOR RIVET NUTS FROM M3 TO M10
WITH STROKE AND PRESSURE ADJUSTMENT
RIVETTATRICE OLEOPNEUMATICA PER INSERTI DA M3 A M10
CON REGOLAZIONE CORSA E PRESSIONE
STAMP OF THE AUTHORISED DEALER
TIMBRO DISTRIBUTORE AUTORIZZATO

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 2
WARNING !
THE BLIND RIVET NUTS TOOL IS EQUIPPED WITH M4 TO M8.
THE EQUIPEMENT M3 AND M10 HAS TO BE ORDERED
SEPARATELY ACCORDING TO THE USER NEEDS.
FEATURES
PLEASE CONSIDER THAT THE TOOL FEATURES TWO POSSIBILITIES:
STROKE ADJUSTMENT AND PRESSURE REGULATION.
WORKING WITH PRESSURE YOU CAN PLACE THE SAME INSERT NUT ON DIFFERENT THICKNESSES UNSCREWING
ALL THE RING NUT REF.10; FOR EXAMPLE IF YOU HAVE AN INSERT NUT WITH A MAXIMUM GRIP RANGE OF 6
MM,YOU CAN ALSO PLACE IT ON A THINNER THICKNESS WITHOUT BREAKING THE TIE ROD.
IT IS POSSIBLE TO WORK WITH STROKE ONLY,SCREWING ALL THE MANOSTAT REF.41 AND ADJUSTING THE
RING NUT REF.10.
YOU HAVE TO USE PRESSURE AND STROKE TOGETHER WHEN YOU NEED THAT AFTER PLACING,THE
PROTRUSION IS UNIFORM;IN THIS CASE THE RING NUT HAS THE FUNCTION OF LIMITING THE STROKE.
1. Air Pneumatic piston return (without spring);
2. Power piston air outwardly, not through the piston;
3. Tie rods are now replaced by commercial screws;
4. Additional unscrewing in case the user rivet nuts, unintentionally, an unsuitable insert, or in case it
gets stuck due to an un-proper regulation;
5. When using the tool you can both regulate pressure and adjust stroke.

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 3
CONTENTS
1 -GENERAL INFORMATION PAG.97
1.1 ASSISTANCE
1.2 CERTIFICATION AND EC MARKING
1.3 WARRANTY
1.4 MANUAL STRUCTURE
1.4.1 PURPOSE AND CONTENTS
1.4.2 RECEIVERS
1.4.3 PLACING OF THE MANUAL
1.4.4 SYMBOLS USED
2 -TOOL DESCRIPTION PAG.99
2.1 OPERATING SYSTEM
2.2 VIBRATION
2.3 NOISE LEVEL
2.4 TECHNICAL DATA
2.5 NOSE ASSEMBLIES AND STANDARD ACCESSORIES
2.5.1 ACCESSORIES ON REQUEST
2.5.1.1 FOR THREADED RIVET NUTS PLACING
2.5.1.1.1 KIT FOR THREADED RIVET NUTS M3
2.5.1.1.1.1 COMPOSITION KIT M3
2.5.1.1.2 KIT FOR THREADED RIVET NUTS M4
2.5.1.1.2.1 COMPOSITION KIT M4
2.5.1.1.3 KIT FOR THREADED RIVET NUTS M5
2.5.1.1.3.1 COMPOSITION KIT M5
2.5.1.1.4 KIT FOR THREADED RIVET NUTS M6
2.5.1.1.4.1 COMPOSITION KIT M6
2.5.1.1.5 KIT FOR THREADED RIVET NUTS M8
2.5.1.1.5.1 COMPOSITION KIT M8
2.5.1.1.6 KIT FOR THREADED RIVET NUTS M10
2.5.1.1.6.1 COMPOSITION KIT M10
2.5.1.2 FOR MALE RIVET NUTS PLACING
2.5.1.2.1 KIT FOR MALE RIVET NUTS M4
2.5.1.2.1.1 COMPOSITION KIT M4
2.5.1.2.2 KIT FOR MALE RIVET NUTS M5
2.5.1.2.2.1 COMPOSITION KIT M5
2.5.1.2.3 KIT FOR MALE RIVET NUTS M6
2.5.1.2.3.1 COMPOSITION KIT M6
2.5.1.2.4 KIT FOR MALE RIVET NUTS M8
2.5.1.2.4.1 COMPOSITION KIT M8
2.5.1.2.5 KIT FOR MALE RIVET NUTS M10
2.5.1.2.5.1 COMPOSITION KIT M410
2.5.1.3 HEAD EXTENSIONS
3 -SPARE PARTS PAG.116
3.1 SPARE PARTS
3.1.1 QUICK KIT COMPLETE WITH SPRING
3.1.1.1 QUICK KIT COMPLETE WITH SPRING
COMPOSITION
3.1.1.1.1 SPECIAL TOOTHED RING NUT FOR
SOCKET CAP SCREWM8.NO NEED FOR REDUCTION
(CODE 3472600) (OPTIONAL)
3.1.2 HIGH RESISTANCE SPECIAL KIT FOR M8WITH
FIXED RING NUT
3.2 SPARE PARTS OF THE MOTOR UNIT (KIT 20)
3.3 ORDERING SPARE PARTS
4 -SAFETY PAG.120
4.1 GENERAL WARNINGS
4.2 INTENDED USE
4.3 OPERATING CONTAINDICATIONS
4.4 RESIDUE RISKS
4.5 IDENTIFICATION/SERIAL NUMBER
5 -INSTALLATION PAG.122
5.1 TRANSPORT AND HANDLING
5.2 STORAGE
5.3 CONNECTIONS
5.3.1 PNEUMATIC
5.4 AIR SUPPLY
5.5 PRELIMINARY CHECKS
6 -OPERATION PAG.123
6.1 OPERATORS
6.2 REPLACEMENT OF STANDARD KIT WITH HIGH
RESISTANCE SPECIAL ONE,FOR M8ONLY (CODE
4508800) WITH FIXED RING NUT:REPLACE
TOOTHED RING NUT (1) WITH THE FIXED ONE (2) +
(3)(SEE PARA 3.1.2)
6.3 TOOL PREPARATION AND SCREW REPLACEMENT
6.4 INFORMATIONS
7 -SERVICING THE TOOL PAG.129
7.1 MAINTENANCE STATUS
7.2 CLEANING
7.3 ORDINARY MAINTENANCE
7.3.1 FILLING THE HYDRAULIC CIRCUIT WITH OIL
7.3.2 PARTS SUBJECT TO WEAR
7.4 MAINTENANCE KIT ON REQUEST
8 -FAULT DIAGNOSIS PAG.133
8.1POSSIBLE FAULTS
9 -FAULT DIAGNOSIS AND REPAIRS PAG.135
9.1 REPAIRS
9.2 REQUESTING ASSISTANCE
10 -DISMANTLING INSTRUCTIONS PAG.135
10.1 DISMANTLING INSTRUCTIONS
11 -ENCLOSED DOCUMENTS PAG.135
11.1 DECLARATION

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 4
1 - GENERAL INFORMATION
1.1 -ASSISTANCE
In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare
parts, you shall contact your local authorized dealer (or KVT - FASTENING directly) specifying the identification/serial
numbers of the tool, written on its outer casing:
C 1 See section 3
1.2 -CERTIFICATION AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on
the market.
As the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, KVT - FASTENING issues a self-
certification to apply the EC marking.
1.3 -WARRANTY
The warranty has a validity of 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts; labour is not included.
The following are not covered by warranty: standard accessories (see section 2.5) and tool damages caused by:
•transport and/or handling,
•user’s mistakes,
•failed servicing/maintenance, as indicated in section 7 of this manual,
•faults and/or breakages that are not attributable to tool anomalies,
•normal consumption of consumables.
The warranty is invalidated both in case of unauthorised tampering/replacements of tool components and in case of use
of accessories, tools or consumablesdifferent to those recommended by the manufacturer, which could even cause injuries
to the tool’s user.
1.4 -MANUAL STRUCTURE
This instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement,
installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.
1.4.1 -PURPOSE AND CONTENTS
The manual herein has the purpose of providing the Customer with all the information needed not only to use the tool
correctly, but also to manage it self-sufficiently and safely. It includes information concerning technical aspects,
operation, maintenance, spare parts and safety.
Users and Qualified Technicians must read the instructions given herein thoroughly before starting to use the tool.
If you have any doubts on the meaning of the instructions given, please do not hesitate to contact KVT - FASTENING for
further explanations.
1.4.2 -RECEIVERS
The manual herein has been written for both the operators and the technicians enabled to service the tool.
Operators must not carry out procedures reserved to service and/or qualified technicians.
KVT - FASTENING is not liable for any damage deriving from the failed observance of this rule.

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 5
1.4.3 -PLACING OF THE MANUAL
This instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or
anything else that may compromise its legibility.
1.4.4 -SYMBOLS USED
SYMBOL
MEANING
COMMENT
P ...
HAZARD This highlights a hazard with risk for the user.
A ...
WARNING This points out a warning/note on key functions or useful information. Read the texts indicated by
this symbol with utmost attention
C ...
CONSULT Consult the instruction manual before carrying out a specific procedure.

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 6
2 - TOOL DESCRIPTION
2.1 -OPERATING SYSTEM
The hydro-pneumatic tool,FASTSETM10 with oil pressure adjustment, is designed to place the following fasteners:
threaded female rivet nuts (from M3 to M10);
male rivet nuts (from M4 to M10).
The hydro-pneumatic system and the mechanical components used in the inside structure of the FASTSETM10, when
compared with other riveting tools, result to be much more reliable. A tool feature is a reduction of the problems caused
by the wear and tear of the components, and consequently the tool will last much longer and work better. The technical
solutions adopted make the FASTSETM10 more compact and lighter: the result is a very handy tool.
2.2 -VIBRATION
When used correctly, i.e. in compliance with the instructions given, the tool does not produce any dangerous vibration.
2.3 -NOISE LEVEL
The tool is designed and manufactured in such a way that the noise level results to be very low. The weighed equivalent
continuous acoustic pressure level A in the operator position is indeed below 80 dB (A).
The information given can, in any event, allow the tool user to better evaluate the possible and eventual risks of danger.

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 7
2.4 -TECHNICAL DATA
The following table provides the technical data and features of the tool, to which you must refer when contacting the
Technical Assistance Department of KVT – FASTENING.
TABLE 2.4 A-TECHNICAL DATA AND FEATURES
AIR WORKING PRESSURE 6 bar
MIN –MAX AIR PRESSURE 5 – 7 bar
AIR CONSUMPTION PER CYCLE AT 6BAR 5 litri
MAX STROKE 6,5 mm
MAX FORCE 19.000 N
MOTOR SPEED (SCREWING)2200 rpm at 6,5 bar
MOTOR SPEED (UNSCREWING CYCL) 1750 rpm at 6,5 bar
DIRECT UNSCREWING SPEED 1850 rpm at 6,5 bar
WEIGHT (WITHOUT KIT) 2,100 Kg
VIBRATIONS < 2,5 m/s2
NOISE LEVEL 76 dB (A)
Figure 2.4 – A
Figure 2.4 – C
R
EF
.
C
ODE
Q.
TY
D
ESCRIPTION
Fig. 2.4 - C
1
KIT-S
PECIAL EXTENDED HEAD
A/1.
1
90
MM EXTENDED SLEEVE
A/2.
1
90 MM INTERNAL EXTENDED SLEEVE
Ordering the above two items, you can reach a total extension of the head of 165 mm (see figure 2.4-C).
A/1
A/2

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 8
2.5 -NOSE ASSEMBLIES AND STANDARD ACCESSORIES
The nose assemblies stated hereafter refers to standard tools.
Any special tool could consequently require special parts, different to those listed.
Figure 2.5 – A
REF. CODE Q.TY DESCRIPTION FASTSETM10-HYDRO-PNEUMATIC TOOL FOR RIVET NUT WITH
STROKE AND PRESSURE ADJUSTMENT
Fig.2.5-A 1
FASTSETM10-
H
YDRO
-
PNEUMATIC TOOL FOR RIVET NUTS
(IN CASE)
50. 1 HYDRAULIC OIL TYPE ISO VG 32 100CC
51. 1 PLASTIC CASE
52. 1 UNIVERSAL KEY
53. 1 EMERGENCY AND STROKE REGULATION PIN
54. 1 REGULATION WRENCH MM 3,0
- - 1 INSTRUCTION MANUAL
50
51
53
52
54

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 9
2.5.1 -ACCESSORIES ON REQUEST
The tool can be supplied with different accessories, according to the kind of fastener to be placed.
2.5.1.1 -FOR THREADED RIVET NUTS PLACING:
KIT
CODE
M3
M4
M5
M6
M8
M10
The user has to buy the following kits separately, choosing the correct one according to the fastener to be used.
A 1 It is possible to order the head RING NUT separately.
CODE
You have to screw the
different kits in this position

EN Instruction Manual
Hydropneumatic tool for rivet nuts from M3 to M10
with stroke and pressure adjustment
FASTSETM10
www.kvt-fastening.ch 10
2.5.1.1.1 KIT FOR THREADED RIVET NUTS M3
Figure 2.5 – B
R
EF
.
C
ODE
Q.
TY
D
ESCRIPTION
Fig. 2.5 - B 1 KIT FOR THREADED RIVET NUTS M3
2.5.1.1.1.1 KIT FOR THREADED RIVET NUTS M3 COMPOSITION
Figure 2.5 – C
TABLE 2.5 – A
REF. CODE Q.TY DESCRIPTION
1.
1
H
EAD WITH RING NUT FOR
M3
SCREW
2.
1
A
DAPTER FOR
M3
SCREW
3.
1
S
OCKET CAP SCREW
M3
X
40
12.9
UNI5931/DIN912
4.
1
H
EXAGONAL JOINT WITH SPRING FOR M
3
SCREW
On request we can provide the screw longer than the standard one:
R
EF
.
C
ODE
Q.
TY
D
ESCRIPTION
3a. 1 SOCKET CAP SCREW M3X5012.9 UNI5931/DIN912
1
2
3
4