KVT FastSetM12 User manual

KVT-Fastening, 8953 Dietikon | Tel.: [phone] | Fax: [phone] | www.kvt-fastening.ch | [email protected]
Instruction Manual
Manuale istruzioni
FastSetM12
HYDRO-PNEUMATIC TOOL FOR RIVET NUTS FROM M3 TO
M12 WITH STROKE AND PRESSURE ADJUSTMENT
RIVETTATRICE OLEOPNEUMATICA PER INSERTI DA M3 A
M12 CON REGOLAZIONE CORSA E PRESSIONE
STAMP OF THE AUTHORISED DEALER
TIMBRO DISTRIBUTORE AUTORIZZATO

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Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
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FASTSETM12
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WARNING!!!!!
FASTSETM12 COMES WITHOUT KITS.
KITS HAVE TO BE ORDERED SEPARATELY ACCORDING TO
THE USER NEEDS.
FEATURES
FASTSETM12 HAS BEEN DESIGNED AND TESTED TAKING INTO CONSIDERATION THE PROBLEMS OF
OPERATORS SO THAT ASSISTANCE IS VERY REDUCED.
1. Air piston return (without spring);
2. Power piston air outwardly, not through the piston;
3. Kit assembly with toothed ring nut (wrench is no more necessary);
4. Tie rods are now replaced by commercial screws;
5. Additional unscrewing in case the user rivet nuts, unintentionally, an unsuitable insert, or in case it
gets stuck due to an un-proper regulation.
6. One position trigger mechanism;
7. No adjustments are needed when there is a thickness change in materials;
8. No damages occurs to mandrel (or tie rod) if operations are repeated;
9. Lightweight;
10. Small dimensions;
11. Handiness.

EN
Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
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FASTSETM12
102 www.kvt-fastening.ch

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Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
with oil pressure ad
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FASTSETM12
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The tool comes with PROTECTIVE COVER (11).
Depending on the operating modes of the user, a PROTECTION
COVER
(Code 4147200) has been projected in order to make to
tool quieter and with less air leakage. This particular item comes
only on request.
Remove the
PROTECTIVE COVER
(11) and
insert the
PROTECTIVE COVER
(Code
4147200).

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Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
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48
ITEMS ON REQUEST
FASTSETM12
COMES WITH A SMOOTH BOTTOM (REF. A);
YOU CAN ORDER SEPARATELY THE BOTTOM +
THE MALE EYEBOLT (KIT REF. (B),
CODE 4540500)
+ THE BALANCER KG. 2/3 (CODE 0523200)
MOTOR RUBBER PROTECTION COVER (C ODE 4796200)
(A)
(B)

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Instruction Manual
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FASTSETM12 COMES WITHOUT THE
ADJUSTABLE AIR SWITCH, WHICH IS
AVAILABLE ON REQUEST (CODE 4280600).
R EF . C ODE 30B Q. TY D ESCRIPTION
Fig. 2.5 - A 4280600 1 C
OMPLETE ADJUSTABLE
AIR SWITCH KIT
1. 4280700 1 F
ILTER
2. 4280900 1 B
LOCK
3. 3542800 1 S
EAL WASHER
4. 4281100 1 S
PECIAL HEXAGONAL HEAD SCREW
K
IT 37 DEFLECTOR IS FITTED AS STANDARD ON THE TOOL ; IF NECESSARY AN AIR ADJUSTABLE SPECIAL SWITCH
IS AVAILABLE ON REQUEST
( CODE 4280600).
Cod. 4280600
1 2 3 4

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CONTENTS
1 - GENERAL INFORMATION PAGE 109
1.1 ASSISTANCE
1.2 CERTIFICATION AND EC MARKING
1.3 WARRANTY
1.4 MANUAL STRUCTURE
1.4.1 PURPOSE AND CONTENTS
1.4.2 RECEIVERS
1.4.3 PLACING OF THE MANUAL
1.4.4 SYMBOLS USED
2 - TOOL DESCRIPTION PAGE 111
2.1 OPERATING SYSTEM
2.2 VIBRATION
2.3 NOISE LEVEL
2.4 TECHNICAL DATA
2.5 NOSE ASSEMBLIES AND STANDARD ACCESSORIES
2.5.1 ACCESSORIES ON REQUEST
2.5.1.1 FOR THREADED RIVET NUTS PLACING
2.5.1.1.1 KIT FOR THREADED RIVET NUTS M3
2.5.1.1.1.1 COMPOSITION KIT M3
2.5.1.1.2 KIT FOR THREADED RIVET NUTS M4
2.5.1.1.2.1 COMPOSITION KIT M4
2.5.1.1.3 KIT FOR THREADED RIVET NUTS M5
2.5.1.1.3.1 COMPOSITION KIT M5
2.5.1.1.4 KIT FOR THREADED RIVET NUTS M6
2.5.1.1.4.1 COMPOSITION KIT M6
2.5.1.1.5 KIT FOR THREADED RIVET NUTS M8
2.5.1.1.5.1 COMPOSITION KIT M8
2.5.1.1.6 KIT FOR THREADED RIVET NUTS M10
2.5.1.1.6.1 COMPOSITION KIT M10
2.5.1.1.7 KIT FOR THREADED RIVET NUTS M12
2.5.1.1.7.1 COMPOSITION KIT M12
2.5.1.1.8 AMERICAN UNC (INCHES) FLAT HEAD
WITH BUSH 1/2-13UNC
2.5.1.1.8.1 COMPOSITION KIT 1/2-13UNC
2.5.1.2 FOR MALE RIVET NUTS PLACING
2.5.1.2.1 KIT FOR MALE RIVET NUTS M4
2.5.1.2.1.1 COMPOSITION KIT M4
2.5.1.2.2 KIT FOR MALE RIVET NUTS M5
2.5.1.2.2.1 COMPOSITION KIT M5
2.5.1.2.3 KIT FOR MALE RIVET NUTS M6
2.5.1.2.3.1 COMPOSITION KIT M6
2.5.1.2.4 KIT FOR MALE RIVET NUTS M8
2.5.1.2.4.1 COMPOSITION KIT M8
2.5.1.2.5 KIT FOR MALE RIVET NUTS M10
2.5.1.2.5.1 COMPOSITION KIT M10
2.5.1.3 HEAD EXTENSIONS
3 - SPARE PARTS PAGE 130
3.1 SPARE PARTS
3.1.1 QUICK KIT COMPLETE WITH SPRING
3.1.1.1 QUICK KIT COMPLETE WITH SPRING
COMPOSITION
3.1.1.1.1 SPECIAL TOOTHED RING NUT FOR
SOCKET CAP SCREWM8.NO NEED FOR REDUCTION
(CODE 3472600) (OPTIONAL)
3.1.2 HIGH RESISTANCE SPECIAL KIT FOR M8 WITH
FIXED RING NUT
3.2 SPARE PARTS OF THE MOTOR UNIT (KIT 20)
3.2.1 COMPLETE MOTOR KIT CONSISTING OF 5 ITEMS
(CODE 4316600).
3.3 ORDERING SPARE PARTS
4 - SAFETY PAGE 134
4.1 GENERAL WARNINGS
4.2 INTENDED USE
4.3 OPERATING CONTAINDICATIONS
4.4 RESIDUE RISKS
4.5 IDENTIFICATION/SERIAL NUMBER
5 - INSTALLATION PAGE 136
5.1 TRANSPORT AND HANDLING
5.2 STORAGE
5.3 CONNECTIONS
5.3.1 PNEUMATIC
5.4 AIR SUPPLY
5.5 PRELIMINARY CHECKS
6 - OPERATION PAGE. 137
6.1 OPERATORS
6.2 TOOL PREPARATION AND SCREW REPLACEMENT
6.3 INFORMATON
7 - SERVICING THE TOOL PAGE 142
7.1 MAINTENANCE STATUS
7.2 CLEANING
7.3 ORDINARY MAINTENANCE
7.3.1 FILLING THE HYDRAULIC CIRCUIT WITH OIL
7.3.2 /PARTS SUBJECT TO WEAR
7.4 MAINTENANCE KIT ON REQUEST
8 - FAULT DIAGNOSIS PAGE 145
8.1 POSSIBLE FAULTS
9 - FAULT DIAGNOSIS AND REPAIRS PAGE 147
9.1 REPAIRS
9.2 REQUESTING ASSISTANCE
10 - DISMANTLING INSTRUCTIONS PAGE 147
10.1 DISMANTLING INSTRUCTIONS
11 - ENCLOSED DOCUMENTS PAGE 147
11.1 DECLARATION

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1 - GENERAL INFORMATION
1.1 - ASSISTANCE
In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to order any spare
parts, you shall contact your local authorised dealer (or KVT - FASTENING directly) specifying the identification/serial
numbers of the tool, written on its outer casing:
C 1 See section 3
1.2 - CERTIFICATION AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are in force when the tool itself is put on
the market.
As the tool is not included in ENCLOSURE IV of DIRECTIVE 2006/42/EC, KVT - FASTENING issues a self-
certification to apply the EC marking.
1.3 - WARRANTY
The warranty has a validity of 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts; labour is not included.
The following are not covered by warranty: standard accessories (see section 2.5) and tool damages caused by:
 transport and/or handling,
 user’s mistakes,
 failed servicing/maintenance, as indicated in section 7 of this manual,
 faults and/or breakages that are not attributable to tool anomalies,
 normal consumption of consumables.
The warranty is invalidated both in case of unauthorised tampering/replacements of tool components and in case of use
of accessories, tools or consumables different to those recommended by the manufacturer, which could even cause injuries
to the tool’s user.
1.4 - MANUAL STRUCTURE
This instruction manual must be read with particular attention by the Customer, as the correct pre-arrangement,
installation and use of the tool, are the correct basis for a good relationship between Manufacturer and Customer.
1.4.1 - PURPOSE AND CONTENTS
The manual herein has the purpose of providing the Customer with all the information needed not only to use the tool
correctly, but also to manage it self-sufficiently and safely. It includes information concerning technical aspects,
operation, maintenance, spare parts and safety.
Users and Qualified Technicians must read the instructions given herein thoroughly before starting to use the tool.
If you have any doubts on the meaning of the instructions given, please do not hesitate to contact KVT - FASTENING
for further explanations.
1.4.2 - RECEIVERS
The manual herein has been written for both the operators and the technicians enabled to service the tool.
Operators must not carry out procedures reserved to service and/or qualified technicians.
KVT - FASTENING is not liable for any damage deriving from the failed observance of this rule.

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Instruction Manual
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1.4.3 - PLACING OF THE MANUAL
This instruction manual must be kept near the tool, inside a dedicated container and, above all, away from liquids or
anything else that may compromise its legibility.
1.4.4 - SYMBOLS USED
SYMBOL MEANING COMMENT
P ...
HAZARD This highlights a hazard with risk for the user.
A ...
WARNING This points out a warning/note on key functions or useful information. Read the texts indicated by
this symbol with utmost attention.
C ...
CONSULT Consult the instruction manual before carrying out a specific procedure.

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HydroPneumatic tool for rivet nuts from M3 to M12
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2 - DESCRIZIONE MACCHINA
TOOL DESCRIPTION
2.1 - OPERATING SYSTEM
The hydro-pneumatic FASTSETM12 tool, with oil pressure adjustment, is designed to place the following fasteners:
 Threaded female rivet nuts (from M3 to M12)
 Male rivet nuts (from M4 to M10)
The hydro-pneumatic system and the mechanical components used in the inside structure of the FASTSETM12, when
compared with other riveting tools, result to be much more reliable. A tool feature is a reduction of the problems caused
by the wear and tear of the components, and consequently the tool will last much longer and work better. The technical
solutions adopted make the FASTSETM12 more compact and lighter: the result is a very handy tool.
2.2 - VIBRATION
When used correctly, i.e. in compliance with the instructions given, the tool does not produce any dangerous vibration.
2.3 - NOISE LEVEL
The tool is designed and manufactured in such a way that the noise level results to be very low. The weighed equivalent
continuous acoustic pressure level A in the operator position is indeed below 80 dB (A).
The information given can, in any event, allow the tool user to better evaluate the possible and eventual risks of danger.

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Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
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2.4 - TECHNICAL DATA
The following table provides the technical data and features of the tool, to which you must refer when contacting the
Technical Assistance Department of KVT - FASTENING.
T
ABLE 2.4 A - T ECHNICAL DATA AND FEATURES
AIR WORKING PRESSURE 6 bar
MIN – MAX AIR PRESSURE 5 – 7 bar
AIR CONSUMPTION PER CYCLE AT 6 BAR 5 litri
MAX STROKE 6,5 mm
MAX FORCE 26.600 N
MOTOR SPEED ( SCREWING ) 2200 rpm a 6,5 bar
MOTOR SPEED ( UNSCREWING CYCL ) 1750 rpm a 6,5 bar
DIRECT UNSCREWING SPEED 1850 rpm a 6,5 bar
WEIGHT ( WITHOUT KIT ) 2,200 Kg
VIBRATIONS < 2,5 m/s2
NOISE LEVEL 76 dB (A)
Figure 2.4 – B
Figure 2.4 – C
R EF . C ODE 31B Q. TY D ESCRIPTION
Fig. 2.4 - C 3531800 1 S PECIAL EXTENDED HEAD
A/1. 3446600 1 90 MM EXTENDED SLEEVE
A/2. 3446900 1 90 MM INTERNAL EXTENDED SLEEVE
Ordering the above two items, you can reach a total extension of the head of 165 mm (see figure 2.4-C)
A/1 A/2

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HydroPneumatic tool for rivet nuts from M3 to M12
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2.5 - NOSE ASSEMBLIES AND STANDARD ACCESSORIES
The nose assemblies stated hereafter refers to standard tools.
Any special tool could consequently require special parts, different to those listed.
Figure 2.5 – A
R EF . 33B C ODE 34B35B Q. TY D
ESCRIPTION FASTSETM12-
H YDRO - PNEUMATIC TOOL FOR RIVET NUTS WITH OIL
PRESSURE ADJUSTMENT ( FORCE )
Fig.2.5-A 4621500 1 FASTSETM12-H
YDRO - PNEUMATIC TOOL FOR RIVET NUTS
( IN CASE )
50. 3064400 1 H
YDRAULIC OIL TYPE ISO VG 32 100 CC
51. 0369800 1 P
LASTIC CASE
52. 0207300 1 U
NIVERSAL KEY
53. 2533800
1 E MERGENCY AND STROKE REGULATION PIN
54. 4154200
1 REGULATION WRENCH MM . 3,0
- - 1 I
NSTRUCTION MANUAL
50
51
53
52
54

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Instruction Manual
HydroPneumatic tool for rivet nuts from M3 to M12
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2.5.1 - ACCESSORIES ON REQUEST
The tool can be supplied with different accessories, according to the kind of fastener to be placed.
2.5.1.1 - FOR THREADED RIVET NUTS PLACING
36B KIT
37B
38 C ODE
M3 3441100
M4 3441200
M5 3441300
M6
3441400
M8 3441500
M10 3441600
M12 3441700
1/2-13
UNC 4361600
The user has to buy the following kits separately, choosing the correct one according to the fastener to be used.
A 1 It is possible to order the head
RING NUT separately (Code 0327700).
A 2
C
OMPLETE S PECIAL H EAD Ø 20,0, M8 (Code 4281000).
We can supply, upon request, the head in different diameters and holes according to your needs.
You have to screw the
different kits in this position
Ø 8,0
Ø 20,0

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2.5.1.1.1 KIT FOR THREADED RIVET NUTS M3
Figure 2.5 - B
R EF . C ODE Q. TY D ESCRIPTION
1B Fig. 2.5 - B 3441100 1 K IT FOR T HREADED RIVET NUTS M3
2.5.1.1.1.1 KIT FOR THREADED RIVET NUTS M3 COMPOSITION
Figure 2.5 - C
T ABLE 2.5 – A
R EF . C ODE Q. TY D ESCRIPTION
1. 3457500 1 H EAD WITH RING NUT FOR M3 SCREW
2. 3457400 1 A DAPTER FOR M 3 SCREW
3. 3457600 1 S OCKET CAP SCREW M3 X 4012.9 UNI5931/DIN912
4. 3466200 1 H EXAGONAL JOINT WITH SPRING FOR M 3 SCREW
On request we can provide the screw longer than the standard one.
R EF . C ODE Q. TY D ESCRIPTION
3a. 2193500 1 S
OCKET CAP SCREW M3 X 50 12.9 UNI5931/DIN912
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2.5.1.1.2 KIT FOR THREADED RIVET NUTS M4
Figure 2.5 - D
R EF . C ODE Q. TY D ESCRIPTION
2B Fig. 2.5 - D 3441200 1 K IT FOR T HREADED RIVET NUTS M4
2.5.1.1.2.1 KIT FOR THREADED RIVET NUTS M4 COMPOSITION
Figure 2.5 - E
T
ABLE 2.5 - B
R EF . C ODE Q. TY D ESCRIPTION
1. 3470200 1 H EAD WITH RING NUT FOR M4 SCREW
2. 3466300 1 A DAPTER FOR M4 SCREW
3. 3470500 1 S OCKET CAP SCREW M4 X 5512.9 UNI5931/DIN912
4. 3470600 1 H EXAGONAL JOINT WITH SPRING FOR M4 SCREW
On request we can provide the screw longer than the standard one.
R EF . C ODE Q. TY D ESCRIPTION
3a. 4186400 1 S
OCKET CAP SCREW M4 X 65 12.9
UNI5931/DIN912
1 234

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2.5.1.1.3 KIT FOR THREADED RIVET NUTS M5
Figure 2.5 - F
R EF . C ODE Q. TY D ESCRIPTION
3B Fig. 2.5 - F 3441300 1 K IT FOR T HREADED RIVET NUTS M5
2.5.1.1.3.1 KIT FOR THREADED RIVET NUTS M5 COMPOSITION
Figure 2.5 - G
T
ABLE 2.5 - C
R EF . C ODE Q. TY D ESCRIPTION
1. 3471800 1 H EAD WITH RING NUT FOR M5 SCREW
2. 3471700 1 A DAPTER FOR M 5 SCREW
3. 3471900 1 S OCKET CAP SCREW M5 X 5512.9 UNI5931/DIN912
4. 3472000 1 H EXAGONAL JOINT FOR M5 SCREW
On request we can provide the screw longer than the standard one.
R EF . C ODE Q. TY D ESCRIPTION
3a. 4285500 1 S
OCKET CAP SCREW M5 X 65 12.9
UNI5931/DIN912
1 234

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2.5.1.1.4 KIT FOR THREADED RIVET NUTS M6
Figure 2.5 - H
R EF . C ODE Q. TY D ESCRIPTION
4B Fig. 2.5 - H 3441400 1 K IT FOR T HREADED RIVET NUTS M6
2.5.1.1.4.1 KIT FOR THREADED RIVET NUTS M6 COMPOSITION
Figure 2.5 - I
T
ABLE 2.5 - D
R EF . C ODE Q. TY D ESCRIPTION
1. 3472200 1 H EAD WITH RING NUT FOR M6 SCREW
2. 3472100 1 A DAPTER FOR M 6 SCREW
3. 3472300 1 S OCKET CAP SCREW M6 X 5512.9 UNI5931/DIN912
4. 3472500 1 H EXAGONAL JOINT FOR M 6 SCREW
On request we can provide the screw longer than the standard one.
R EF . C ODE Q. TY D ESCRIPTION
3a. 4285300 1 S
OCKET CAP SCREW M6 X 65 12.9
UNI5931/DIN912
1 234

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2.5.1.1.5 KIT FOR THREADED RIVET NUTS M8
Figure 2.5 - J
R EF . C ODE Q. TY D ESCRIPTION
5B Fig. 2.5 - J 3441500 1 K IT FOR T HREADED RIVET NUTS M8
2.5.1.1.5.1 KIT FOR THREADED RIVET NUTS M8 COMPOSITION
Figure 2.5 - K
T
ABLE 2.5 - E
R EF . C ODE Q. TY D ESCRIPTION
1. 3472700 1 H EAD WITH RING NUT FOR M8 SCREW
2. 3472600 1 A DAPTER FOR M 8 SCREW
3. 3472800 1 S OCKET CAP SCREW M8 X 6012.9 UNI5931/DIN912
4. 3472900 1 H EXAGONAL JOINT FOR M8 SCREW
On request we can provide the screw longer than the standard one.
R EF . C ODE Q. TY D ESCRIPTION
3a. 2192800 1 S
OCKET CAP SCREW M8 X 65 12.9
UNI5931/DIN912
1 234

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2.5.1.1.6 KIT FOR THREADED RIVET NUTS M10
Figure 2.5 - N
R EF . C ODE Q. TY D ESCRIPTION
6B Fig. 2.5 - N 3441600 1 K IT FOR T HREADED RIVET NUTS M10
2.5.1.1.6.1 KIT FOR THREADED RIVET NUTS M10 COMPOSITION
Figura 2.5 – O/Figure 2.5 - O
T
ABLE 2.5 - G
R EF . C ODE Q. TY D ESCRIPTION
1. 0329000 1 H EAD WITH RING NUT FOR M10 SCREW
2. 3473100 1 S OCKET CAP SCREW M10 X 6012.9 UNI5931/DIN912
3. 3441800 1 H EXAGONAL JOINT FOR M10 SCREW
On request we can provide the screw longer than the standard one.
R EF . C ODE Q. TY D ESCRIPTION
2a. 2428500 1 S
OCKET CAP SCREW M10 X 70 12.9
UNI5931/DIN912
2b. 4180100 1 S
OCKET CAP SCREW M10 X 1,25 X 60 12.9
UNI5931/DIN912
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2.5.1.1.7 KIT FOR THREADED RIVET NUTS M12
Figure 2.5 - P
R EF . C ODE Q. TY D ESCRIPTION
7B Fig. 2.5 - P 3441700 1 K IT FOR T HREADED RIVET NUTS M12
2.5.1.1.7.1 KIT FOR THREADED RIVET NUTS M12 COMPOSITION
Figure 2.5 - Q
T
ABLE 2.5 - H
R EF . C ODE Q. TY D ESCRIPTION
1. 0329100 1 H EAD WITH RING NUT FOR M12 SCREW
2. 4316200 1 T OOTHED BLOCKING R ING NUT
3. 3473300 1 M12 X 60 SOCKET CAP SCREW 12.9 ( NOT STANDARD )
4. 3473400 1 H EXAGONAL JOINT FOR M12 SCREW
Socket cap screw (commercial allen spanner to be shaped; please refer to figure 2.5-Q).
2 3 4 1