Labrie ALLEY -GATOR RIGHT-HAND User manual

ALLEY-GATOR RIGHT-HANDTM
MAINTENANCE MANUAL

ALLEY-GATOR RIGHT-HANDTM
MAINTENANCE MANUAL

Liability
In no event shall Labrie Enviroquip Group assume liability for any incidental, consequential or
special risks or damages arising from the use or misuse of the information provided herein, breach of
warranty, breach of contract, negligence, strict tort liability or any other legal theory and/or
hypothesis.
Such damages include but are not limited to: loss of profits, savings, capital or revenue, loss of use of
refuse body, parts, components or assemblies, cost of rental equipment, facilities or services resulting
from downtime, claims from third parties (including customers) of injury or damage of property, cost
of towing, transporting or storing equipment, cost of lodging and transportation for any persons.
All risks and damages, incidental or otherwise, are entirely the responsibility of the user.
Labrie Enviroquip Group will not assume responsibility for errors or omissions or subsequent design
changes with regard to the materials provided herein.
NOTE:Manual subject to change without notice.
December 2018

Liability ........................................................................................ ii
Table of Contents ........................................................................ v
Introduction ................................................................................ 1
About this Manual ............................................................................................................................................................................ 1
Topics not Included in this Manual ..................................................................................................................................... 1
About the Schematics .............................................................................................................................................................. 1
About the illustrations in this manual ................................................................................................................................ 2
Introducing the ALLEY-GATOR RIGHT-HANDTM ........................................................................................................................... 2
MDM Control Module .............................................................................................................................................................. 2
Danger and Caution Lamps on the Control Console ................................................................................................... 3
Pre-operating Instructions ............................................................................................................................................................ 4
To Contact Labrie Plus .................................................................................................................................................................... 5
In the U.S. ...................................................................................................................................................................................... 5
In Canada ...................................................................................................................................................................................... 5
Safety ........................................................................................... 7
Safety Precautions for the Owner ............................................................................................................................................... 7
Safety Precautions for the Employee ........................................................................................................................................ 8
ALLEY-GATOR RIGHT-HANDTM Road Rules ..................................................................................................................................... 8
Safety Decals ...................................................................................................................................................................................... 9
Safety Features .................................................................................................................................................................................. 9
Automatic Grease System ...................................................................................................................................................... 9
Counter Balance Valves ........................................................................................................................................................... 9
Grease Manifold ......................................................................................................................................................................... 9
Counterbalance Valves ......................................................................................................................................................... 10
Environmental Spill Kit (optional) ..................................................................................................................................... 10
Access Ladder Proximity Switch (optional) ................................................................................................................... 11
IQAN MDM Master Control Module ................................................................................................................................. 11
Fire Extinguisher ..................................................................................................................................................................... 12
First Aid Kit (optional) ........................................................................................................................................................... 13
Triangle Kit ................................................................................................................................................................................ 13
Global Motion Sensors (optional) ..................................................................................................................................... 14
Rear Vision Camera (optional) ........................................................................................................................................... 14
Hopper Camera/Side Door Camera (optional) ............................................................................................................ 14
Hoist Safety Prop .................................................................................................................................................................... 14
Tailgate Safety Pins ................................................................................................................................................................ 15
Tailgate Safety Props ............................................................................................................................................................. 15
Safety Lockout Tests ..................................................................................................................................................................... 16
Access Ladder Proximity Switch (if equipped) ............................................................................................................. 16
Arm Limit Switches (2) .......................................................................................................................................................... 17
Hopper Cover Proximity Switch (if equipped) ............................................................................................................. 19
Body Raised Proximity Switch ............................................................................................................................................ 19
Lockout Reference Chart ..................................................................................................................................................... 20
Lockout/Tagout Procedure ................................................................................................................................................. 20
Utilizing Tailgate Pins ................................................................................................................................................................... 21
Positioning the Tailgate Safety Prop ...................................................................................................................................... 22
Stabilizing a Hoisted Body .......................................................................................................................................................... 24
Raising the Front-End Body ....................................................................................................................................................... 26
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vi Table of Contents
Maintenance .............................................................................. 29
Cautionary Notes for Maintenance Personnel .................................................................................................................... 29
For Welding Purposes .................................................................................................................................................................. 29
Hydraulic Oil .................................................................................................................................................................................... 30
Oil Identification ...................................................................................................................................................................... 30
Oil Recommendations ........................................................................................................................................................... 30
Common Hydraulic Components ............................................................................................................................................ 31
Hydraulic Oil Tank ................................................................................................................................................................... 31
Hydraulic Oil Cooler ............................................................................................................................................................... 32
Oil Filtration ..................................................................................................................................................................................... 32
Filter Replacement ................................................................................................................................................................. 32
Hydraulic Return Line Filter ................................................................................................................................................. 33
In-Line Pressure Filter ............................................................................................................................................................ 33
Return Line Filter Element ................................................................................................................................................... 34
Return Line Filter Element Replacement Procedure .................................................................................................. 34
In-Line Pressure Filter ............................................................................................................................................................ 35
In-Line Pressure Filter Replacement Procedure ........................................................................................................... 35
Lubricating ....................................................................................................................................................................................... 36
Automatic Greasing System ................................................................................................................................................ 36
Vehicle Lubrication ................................................................................................................................................................. 36
Lube Points ................................................................................................................................................................................ 36
Recommended Maintenance Schedule ................................................................................................................................ 38
More Notes on Lubrication ......................................................................................................................................................... 44
Electrical System ............................................................................................................................................................................. 44
Electrical System Components ................................................................................................................................................. 45
Auto-Reset Circuit Breakers ................................................................................................................................................. 45
Electrical Junction Box .......................................................................................................................................................... 45
Relay Box .................................................................................................................................................................................... 46
Proximity/Limit Switches ..................................................................................................................................................... 46
Valve Solenoids ........................................................................................................................................................................ 47
External Lights and Vision Equipment ............................................................................................................................ 47
Joystick ....................................................................................................................................................................................... 48
Harnesses ................................................................................................................................................................................... 48
Proximity and Limit Switches .................................................................................................................................................... 49
Limit Switch Adjustment ...................................................................................................................................................... 50
Proximity Switch Adjustment ............................................................................................................................................. 50
Access Ladder Extension Proximity Switch (optional) .............................................................................................. 51
Arm Mid-Height Limit Switches (2) .................................................................................................................................. 53
Arm Stowed Limit Switches (2) .......................................................................................................................................... 53
Pendulum Proximity Switches ........................................................................................................................................... 55
Tailgate Unlocked Proximity Switch ................................................................................................................................ 57
Body Raised Proximity Switch ............................................................................................................................................ 60
Hopper Cover Proximity Switch (optional) .................................................................................................................... 61
Crusher Panel Up Proximity Switch (optional) ............................................................................................................. 61
Joystick .............................................................................................................................................................................................. 62
Valve Bank ........................................................................................................................................................................................ 63
Temperature Sending Unit (optional) .................................................................................................................................... 64
Oil Cooler Fan Thermostat .......................................................................................................................................................... 64
Hour Meter ....................................................................................................................................................................................... 65
Lighting & Camera Equipment ................................................................................................................................................. 65
Hydraulic System Maintenance & Safety ............................................................................................................................... 65
Hydraulic Safety Warnings ................................................................................................................................................... 65
Hydraulic System ........................................................................................................................................................................... 66

Table of Contents vii
Alley-Gator Right-HandTM Hydraulic System ............................................................................................................... 66
Pressure and Cycle Time Chart - Packer Circuit ........................................................................................................... 67
Pressure and Cycle Time Chart - Body Circuit .............................................................................................................. 67
Pressure and Cycle Time Chart - Right-Hand Arm Circuit ........................................................................................ 68
Hydraulic Hose ......................................................................................................................................................................... 69
Hydraulic Cylinders ....................................................................................................................................................................... 69
PTO-Driven or Front-Mounted Pump .................................................................................................................................... 70
General PTO Safety Information ....................................................................................................................................... 70
Hydraulic Vane Pump .................................................................................................................................................................. 71
Directional Control Valve ............................................................................................................................................................ 71
Packer Directional Control Valve ...................................................................................................................................... 71
Arm and Body Directional Control Valve ....................................................................................................................... 72
Hydraulic Pressure Adjustments .............................................................................................................................................. 73
Main Valve Standby Pressure Adjustment .................................................................................................................... 73
Arm & Body Circuit Hydraulic Pressure Adjustments ................................................................................................ 74
Packer Circuit Hydraulic Pressure Adjustment ............................................................................................................ 77
Working Sections of the Arm & Body Directional Control Valve .................................................................................. 80
Slide Work Circuit ................................................................................................................................................................... 81
Lift Work Circuit ....................................................................................................................................................................... 81
Grabber Work Circuit ............................................................................................................................................................. 81
Tailgate Work Circuit ............................................................................................................................................................. 82
Body Hoist Work Circuit ....................................................................................................................................................... 82
Hopper Cover/Crusher Panel Work Circuit (optional) ............................................................................................... 82
Bleeding Air Out of the Lifting Arm Hydraulic Circuit ...................................................................................................... 83
Hydraulic Safety Valves ............................................................................................................................................................... 84
Lifting Arm Holding Valves ................................................................................................................................................. 84
Adjusting Gripper Holding Valve Pressure .................................................................................................................... 85
Adjusting In/Out Holding Valve Pressure ...................................................................................................................... 87
Adjusting Up/Down Holding Valve Pressure ............................................................................................................... 88
Adjusting Arm Speed ................................................................................................................................................................... 90
Control Circuit ................................................................................................................................................................................. 91
Adjusting Standby Pressure ............................................................................................................................................... 91
Adjusting Arm Pump Pressure ........................................................................................................................................... 91
Adjusting Packer Pump Pressure ...................................................................................................................................... 92
Adjusting Packer Counter Balance Valve ....................................................................................................................... 93
Adjusting Packer Choke Valve ........................................................................................................................................... 93
Hydraulic System Schematic ..................................................................................................................................................... 95
Troubleshooting Methodology ................................................................................................................................................ 96

viii Table of Contents