Amazone ZG-TS 7501 Truck User manual

Operating Manual
az
ZG-TS 7501 Truck
ZG-TS 10001 Truck
Pack top spreader
MG6416
BAG0203.2
06.19
Printed in Germany
Please read this operating
manual before first commi
s-
sioning.
Keep it in a safe place for
fu
ture use.
en

2
ZG-TS BAG0203.2 06.19
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to re
alize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to ensu
re
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
Leipzig-Plagwitz 1872.

Identification data
ZG-TS BAG0203.2 06.19
3
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Machine Ident. No.:
Type:
Year of manufacture:
Factory:
Basic weight (kg):
Approved total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.

Foreword
4
ZG-TS BAG0203.2 06.19
Formalities of the operating manual
Document number:
MG6416
Compilation date:
06.19

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2019
All rights reserved.
Reprinting, even of sections, only possible with the approval of AMA-
ZONEN-WERKE H. DREYER GmbH & Co. KG.
This operating manual is valid for all versions of the implement.
All of the equipment is described without indicating it as special
optional equipment.
A description may be provided for equipment that is not fitted on the
implement or is only available in certain markets. The sales docu-
ments provide information on the equipment of your implement or
consult your dealer for more detailed information.
All information in this operating manual corresponds to the state
of knowledge at the time of publication. Due to ongoing devel-
opment of the implement, deviations are possible between the
implement and the information in this operating manual.
No claims can be made based on differences in the specifica-
tions, figures or descriptions.
Figures serve as a reference and are to be understood as representa-
tions of the principle.
If you want to sell the implement, ensure that the operating manual is
supplied with the implement.

Identification data
ZG-TS BAG0203.2 06.19
5
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it was damaged during
transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Damage can only be rectified if problems are signalled immedi-
ately!
Before first commissioning, read and understand this operating man-
ual, and particularly the safety information. Only after careful reading
will you be able to benefit from the full scope of your newly pur
chased
machine.
Please ensure that all the machine operators have read this operating
manual before commissioning the machine.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]

Table of Contents
6
ZG-TS BAG0203.2 06.19
1User Information.......................................................................................... 9
1.1 Purpose of the document........................................................................................................ 9
1.2 Locations in the operating manual.......................................................................................... 9
1.3 Diagrams used........................................................................................................................ 9
2General safety instructions...................................................................... 10
2.1 Obligations and liability.......................................................................................................... 10
2.2 Representation of safety symbols......................................................................................... 12
2.3 Organisational measures ...................................................................................................... 13
2.4 Safety and protection equipment .......................................................................................... 13
2.5 Informal safety measures...................................................................................................... 13
2.6 Operator training ................................................................................................................... 14
2.7 Safety measures in normal operation ................................................................................... 14
2.8 Danger from residual energy................................................................................................. 15
2.9 Maintenance and repair work, fault elimination..................................................................... 15
2.9.1 Spare and wear parts and auxiliary materials....................................................................... 15
2.10 Cleaning and disposal........................................................................................................... 15
2.11 Operator workstation............................................................................................................. 15
2.12 Warning symbols and other labels on the machine .............................................................. 16
2.12.1 Positions of warning symbols and other labels..................................................................... 17
2.13 Dangers if the safety information is not observed................................................................. 21
2.14 Safety-conscious working ..................................................................................................... 21
2.14.1 General safety and accident prevention information............................................................. 21
2.14.2 Hydraulic system................................................................................................................... 23
2.14.3 Electrical system ................................................................................................................... 23
2.14.4 Fertiliser spreader operation................................................................................................. 24
2.14.5 Universal joint shaft operation............................................................................................... 25
2.14.6 Cleaning, maintenance and repairs ...................................................................................... 25
3Mounting on a carrier vehicle................................................................... 26
3.1 Loading with a lifting crane / mounting the spreader on the carrier vehicle.......................... 26
3.2 Mounting dimensions ............................................................................................................ 28
3.3 Required HGV equipment..................................................................................................... 30
4Product description .................................................................................. 32
4.1 Overview of subassemblies .................................................................................................. 32
4.2 Safety and protection equipment .......................................................................................... 33
4.3 Transportation equipment ..................................................................................................... 33
4.4 Intended use.......................................................................................................................... 34
4.5 Danger areas......................................................................................................................... 35
4.6 Rating plate ........................................................................................................................... 35
4.7 Technical data....................................................................................................................... 36
4.7.1 Weights basic machine (empty weight)................................................................................. 36
4.8 Noise production data ........................................................................................................... 36
5Structure and function.............................................................................. 37
5.1 Function................................................................................................................................. 37
5.2 Fertilising technology............................................................................................................. 38
5.2.1 Setting chart.......................................................................................................................... 38
5.2.2 Spreading discs TS............................................................................................................... 42
5.2.3 Agitator.................................................................................................................................. 43
5.2.4 Spread rate metering............................................................................................................. 44
5.2.5 Drop-point system................................................................................................................. 45
5.2.6 Argus Twin ............................................................................................................................ 46
5.2.7 EasyCheck ............................................................................................................................ 48
5.2.8 Mobile test rig........................................................................................................................ 48

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ZG-TS BAG0203.2 06.19
7
5.3 Fertiliser hopper.....................................................................................................................49
5.3.1 Fertiliser hopper maintenance platform .................................................................................49
5.3.2 Charging sieves .....................................................................................................................49
5.3.3 Rollup cover tarpaulin (optional)............................................................................................49
5.4 Weighing technology..............................................................................................................49
5.4.1 Hydraulically driven conveyor belt .........................................................................................50
5.4.2 Fertiliser pre-chamber............................................................................................................50
5.4.3 Fertiliser pre-chamber maintenance platform........................................................................51
5.4.4 Drainage flap..........................................................................................................................51
5.5 In-cab terminal .......................................................................................................................52
5.6 Camera system......................................................................................................................52
5.7 Work lights .............................................................................................................................53
6Commissioning..........................................................................................54
6.1 Setting the spread rate...........................................................................................................56
6.2 Spread rate control (fertiliser calibration)...............................................................................56
6.3 Setting the spreading disc speed...........................................................................................57
6.4 Setting the working width.......................................................................................................58
6.4.1 Replacing the spreading discs...............................................................................................58
6.4.2 Setting the feed system .........................................................................................................59
6.5 Checking the working width and lateral distribution...............................................................59
6.6 Boundary, ditch and side spreading ......................................................................................60
6.6.1 Settings for border spreading.................................................................................................61
6.6.2 Adapting the settings for boundary spreading.......................................................................64
6.7 Switch-on point and switch-off point ......................................................................................65
7Transportation ...........................................................................................67
8Use of the machine....................................................................................68
8.1 Filling the machine.................................................................................................................69
8.2 Spreading operation...............................................................................................................70
8.3 Notes for spreading slug pellets (e.g. Mesurol).....................................................................73
8.4 Complete discharging ............................................................................................................74
9Faults..........................................................................................................75
9.1 Hydraulic system faults..........................................................................................................75
9.2 Eliminating agitator malfunctions...........................................................................................75
9.3 Faults in electronics ...............................................................................................................75
9.4 Faults, causes and remedies.................................................................................................76
10 Cleaning, maintenance and repairs..........................................................77
10.1 Cleaning.................................................................................................................................79
10.2 Lubrication point overview .....................................................................................................80
10.3 Maintenance schedule – overview.........................................................................................81
10.4 Replacing the spreading vanes..............................................................................................82
10.5 Belt conveyor with automatic belt control ..............................................................................83
10.6 Checking the control butterfly valve, outlet openings and agitator........................................84
10.7 Hydraulic system....................................................................................................................85
10.7.1 Labelling hydraulic hose lines................................................................................................86
10.7.2 Maintenance intervals............................................................................................................87
10.7.3 Inspection criteria for hydraulic hose lines.............................................................................87
10.7.4 Installation and removal of hydraulic hose lines....................................................................88
10.7.5 Mounting hose fittings with O-rings and sleeve nuts .............................................................88
10.8 Hydraulic fluid filter.................................................................................................................89
10.9 Conveyor belt gearbox...........................................................................................................89
10.10 Oil change angular gearbox...................................................................................................90
10.11 Taring the spreader................................................................................................................90

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ZG-TS BAG0203.2 06.19
10.12 Calibrating the spreader........................................................................................................ 90
10.13 Screw tightening torques....................................................................................................... 91
11 Hydraulic diagram..................................................................................... 92

User Information
ZG-TS BAG0203.2 06.19
9
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•Describes the operation and maintenance of the machine.
•Provides important information on safe and efficient handling of
the machine.
•Is a component part of the machine and should always be kept
with the machine or the traction vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen
from the direction of travel.
1.3 Diagrams used
Operator control action and responses
Actions to be carried out by the operator are given as a numbered list.
It is important that the sequence of steps is observed. The responses
for each operator control action are given by an arrow. Example:
1. Operator control action step 1
→Machine response to operator control action 1
2. Operator control action step 2
Lists
Lists without an essential order are shown as a list with bullets. Ex-
ample:
•Point 1
•Point 2
Number items in diagrams
Numbers in round bracket refer to items in diagrams. The first number
refers to the diagram and the second number to the item in the figure.
Example: (Fig. 3/6)
•Figure 3
•Item 6

General safety instructions
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ZG-TS BAG0203.2 06.19
2 General safety instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•Are aware of the basic workplace safety information and acci-
dent prevention regulations.
•Have been trained in working with/on the machine.
•Have read and understood this operating manual.
The operator is obliged
•To keep all the warning symbols on the machine in a legible
state.
•To replace damaged warning symbols.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•To comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•To read and follow the "General safety information" section of
this operating manual.
•To read the section "Warning symbols and other labels on the
machine" (page 16) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the machine.
•If you still have queries, please contact the manufacturer.