AGCO FENDT 870N User manual

Operator's Manual
Large Square Baler
CE
870N
870R
870S
990N
990R
990S
1270N
1270S
1290N
1290NXD
1290S
1290SXD
12130N
12130S
North America
4205 River Green Parkway, Duluth GA 30096 USA
FENDT is a worldwide brand of AGCO
© AGCO 2019
Original Operator's Manual
June 2019
700741554F
EME
English
AGCFxxxxxEHB0x101 -

Congratulations on your selection of an AGCO®Product. We believe you
have exercised excellent judgment in the purchase of your AGCO®
machine. We are most appreciative of your patronage.
Your Dealer has performed the pre-delivery service on your new
machine.
He will discuss with you the operating and maintenance instructions
given in this manual, and instruct you in the correct and varied
applications of this machine. Call on him at any time when you have a
question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the machine. Also, time spent in becoming fully acquainted
with its performance features, adjustments, and maintenance schedules
will be repaid in a long and satisfactory life of the product.
This equipment is covered by a written warranty which will be provided
to you by your AGCO®Dealer at time of purchase.
AGCO®reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously. AGCO
®, or its dealers, accept no responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
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TABLE OF CONTENT
Safety 1
Introduction 2
Operation 3
Maintenance 4
Troubleshooting 5
Specification 6
Accessories 7
Assembly 8
Index 9
.
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1 Safety
1.1 Introduction ............................................................ 15
1.1.1 Safety symbol ...................................................... 15
1.1.2 Safety messages .................................................... 15
1.1.3 Information messages ................................................ 15
1.1.4 Safety signs ........................................................15
1.1.5 A word to the operator ................................................ 16
1.1.6 This manual ........................................................ 17
1.1.6.1 Operator manual storage ..................................... 17
1.2 Operation .............................................................. 18
1.2.1 General information .................................................. 18
1.2.2 Prepare for operation ................................................. 19
1.2.3 Personal protective equipment .......................................... 19
1.2.4 Seat instructions .................................................... 20
1.2.5 Shield and guards ................................................... 20
1.2.6 Exhaust warning .................................................... 21
1.2.7 Flying debris ....................................................... 21
1.2.8 Handrails .......................................................... 22
1.2.9 Agricultural chemicals ................................................ 22
1.3 Travel on public roads ................................................... 23
1.4 Maintenance ........................................................... 25
1.4.1 General maintenance information ........................................ 25
1.4.2 Fire prevention and first aid ............................................ 27
1.4.3 High pressure leaks .................................................. 28
1.4.4 Accumulator safety .................................................. 28
1.4.5 Tire safety ......................................................... 29
1.4.6 Replacement parts ...................................................29
1.5 Safety and information signs ............................................ 30
Table of contents
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Table of contents
14 Large Square Baler
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1.1 Introduction
1.1.1 Safety symbol
The safety symbol tells you about a potentially
hazardous area!
Look for the safety symbol in this manual and on
the machine. The safety symbols tell you that
there is important safety instructions in the
manual.
GUID-4C201302-DBD2-4BFB-8D98-1DDED263BD6E-high.jpg [High]
Fig. 1
1.1.2 Safety messages
The words DANGER, WARNING or CAUTION are
used with the safety symbol. Learn these safety
messages and obey the recommended
precautions and safety instructions.
DANGER:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY will occur.
WARNING:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY can occur.
CAUTION:
If you do not obey the recommended
precautions and safety instructions,
INJURY can possibly occur.
GUID-73F05026-C37B-415A-8140-AD939A283378-high.jpg [High]
Fig. 2
1.1.3 Information messages
The words important and note are not related to personal safety, and are used to give information about
the operation and servicing of the machine.
IMPORTANT: Identifies special instructions or procedures which, if not followed, can cause damage to the
machine, the process, or the area around the machine.
NOTE: Information to make procedures easier.
1.1.4 Safety signs
WARNING:
Do not remove the safety signs. Replace safety signs that you cannot read, are damaged,
or are missing.
Clean the machine surface with a weak soap and water solution before you replace the safety signs.
Replacement safety signs are available from your dealer.
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Always make sure that safety signs are in the correct locations and that you can read the safety signs.
Illustrations of safety sign locations are in this section.
Keep the safety signs clean. If necessary, use a weak soap and water solution.
1.1.5 A word to the operator
It is your responsibility to read and understand the
safety section in this manual and the manual for all
implements before you operate this machine. You
are responsible for your safety. Good safety
procedures prevent injury to you and the persons
around you.
Make the information in the safety section of this
manual a part of your safety procedure. This safety
section is written only for this type of machine.
Safety is your responsibility. You can prevent injury
and death.
This safety section gives basic safety examples
that can occur during the operation and
maintenance of your machine. This safety section
is not a replacement for safety instruction in other
sections of this manual.
Injury or death can occur if the safety instruction is
not obeyed.
Learn how to operate the machine and how to use
the controls correctly.
Do not operate the machine if you do not know
how to operate the machine. Do not let persons
operate the machine that do not know how to
operate the machine.
Follow all safety instructions in the manuals and on
the safety signs on the machine, the implements,
and the attachments.
Use only approved attachments and implements.
Make sure that your machine has the correct
equipment that is necessary by the local
regulations.
WARNING:
Do not use alcohol or drugs that can
have an eect on alertness or
coordination. If you use prescription
or 'over the counter' drugs, get
medical advice about the safe
operation of machines.
CAUTION:
If attachments or implements used
with this machine have a dierent
operator manual, see that operator
manual for other important safety
instructions.
GUID-AC91CCF6-1FF8-4A85-97A1-2D1562806825-high.jpg [High]
Fig. 3
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1.1.6 This manual
This manual covers general safety instructions for this machine. Keep this manual with the machine.
Right and left, as used in this manual, are given as if you are in the operator seat.
The photos, illustrations, and data used in this manual were up to date when published, but in-line
production changes can make your machine have small dierences. The manufacturer reserves the right to
redesign and change the machine as necessary without notification.
WARNING:
In some of the illustrations and photos used in this manual, shields or guards are
removed. Operate the machine only with all shields and guards in the correct installed
positions. If the removal of shields or guards is necessary to make a repair, they must be
installed before operation.
1.1.6.1 Operator manual storage
The Operator Manual is stored in the container (1)
located on the left-hand side of the machine.
GUID-9AA3CB91-F792-4B16-B055-8450B6C2E627-high.jpg [High]
Fig. 4
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GUID-80C6F28E-EA7A-4158-B638-3741A4B74440 [V1]
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1.2 Operation
1.2.1 General information
When parking, park the machine and the tractor on
a solid level surface. put all controls in neutral and
apply the tractor park brake. Stop the tractor
engine and take the key with you.
Make sure the tractor and implement are in the
proper operating condition according to the
operator manuals. Make sure the tractor brakes
and the machine brakes are adjusted correctly.
The tractor must have enough weight and braking
capacity, especially when operating on roads and
terrain that is not even. Use a tractor of
recommended size and weight to tow the
machine.
Tractor must be equipped with rollover protective
structure (ROPS) and a seat belt. Use seat belt
during operation.
Do not dismount from moving machinery.
Always operate the machine with the terminal
turned on.
Never start the tractor with the PTO engaged or
terminal turned on.
Stay o slopes too steep for operation.
Where possible avoid operating the machine near
ditches, embankments, and holes. Reduce ground
speed when operating on rough, slippery, or
muddy surfaces and when turning or crossing
slopes.
Be aware of the size of the machine and have
enough space available to allow for operation.
Make sure all persons are clear of the rear of the
bale chute when raising and lowering the chute,
ejecting or dumping a bale.
Do not stand between the tractor and the
implement to install the hitch pin when the tractor
engine is running.
GUID-E77631FB-0DC0-4637-9090-88018315176E-high.jpg [High]
Fig. 5
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Avoid contact with electrical power lines. Contact
with electrical power lines can cause electrical
shock, resulting in very serious injury or death.
GUID-DB0A93E4-AEB5-49D5-AC5F-DD1454F1CFC6-high.jpg [High]
Fig. 6
1.2.2 Prepare for operation
Read and understand all operation instructions and precautions in this manual before you operate the
machine or do the servicing.
Make sure that you know and understand the positions and operations of all controls. Make sure that all
controls are in neutral and that the parking brake is applied before you start the machine.
Make sure that all persons are away from your area of work before you start and operate the machine.
Examine and learn the controls in an area that is clear of persons and obstacles before you start work.
Know the machine dimensions and make sure that you have sucient space available to operate the
machine. Do not operate the machine at high speeds in crowded areas.
It is important to know and use the correct procedures when you do work around and operate the
machine. Do not let children or unqualified persons operate the machine. Keep others, especially children,
away from your area of work. Do not let others ride on the machine.
Make sure that the machine is in good condition for operation. Refer to the operator manual. Make sure
that the machine has the correct equipment required by local regulations.
All equipment has a limit. Make sure you understand the speed, brakes, steering, stability and load
characteristics of this machine and the tractor before you start.
1.2.3 Personal protective equipment
Put on all personal protective equipment (PPE) and
protective clothes that are supplied to you or that
are necessary for the conditions and by applicable
laws. PPE includes equipment to prevent injury to
your eyes, lungs, ears, head, hands and feet.
Always keep hands, feet, hair, and your clothes
away from parts that move. Do not put on loose
clothing, jewelry, watches, or other items that can
tangle in parts that move. Tie up long hair that can
also tangle in moving parts.
GUID-1AEEBD1D-C71B-432C-9D23-52467D7C0BBF-high.jpg [High]
Fig. 7
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1.2.4 Seat instructions
Put on the seat belt before you operate the
machine. Always sit in the seat and have the seat
belt on while you operate the machine. Replace
the seat belts when they become worn or broken.
Do not use a seat belt loosely. Make sure that
there is some tension on the seat belt. Do not
wear the seat belt in a twisted condition or
pinched between the structural parts of the seat.
Put on the seat belt if the instructional seat is
used. Use the instructional seat only to train new
operators or to find a problem. The instructional
seat is only for short periods of use.
Do not let children use the instructional seat or be
in the cab. Do not let other persons use the
instructional seat or be in the cab.
Drive the machine at slower speed and on level
ground when the instructional seat is used. Do not
start, stop, or turn quickly when the instructional
seat is used. Do not drive on highways or public
roads when the instructional seat is used.
GUID-5BA328EA-7732-4CE8-97B2-6511151E943C-high.jpg [High]
Fig. 8
1.2.5 Shield and guards
WARNING: Entanglement hazard.
Belts and components that rotate.
Severe personal injury or death can
occur.
Do not open, remove, or put your
hand behind shields if the engine is
running. Stop the machine before
doing service to the machine.
GUID-6163F2D6-39D6-48BF-871C-AC346EE022D2-high.jpg [High]
Fig. 9
All shields and guards must be in the correct position and in good condition. Keep away from the
components that rotate.
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DANGER: Entanglement hazard.
Rotating components.
Severe personal injury or death can
occur.
Do not make adjustments or repairs
to components while they are
moving. Stop the machine before
doing service to the machine.
Do not operate the machine with the drive shaft
shields open or removed.
Keep away from the components that turn.
Make sure guards that turn are free.
GUID-CEB32148-1F4C-457C-ADF7-595DFC51AC25-high.jpg [High]
Fig. 10
1.2.6 Exhaust warning
WARNING: Inhalation hazard. Exhaust
gases.
Death or serious illness can occur.
Do not operate the engine in a closed
building unless the exhaust is
ventilated to the outside.
Do not tamper with or modify the exhaust system
with unapproved extensions.
GUID-55072A39-D882-4355-8ABA-05660F3F6EDA-high.jpg [High]
Fig. 11
1.2.7 Flying debris
WARNING:
Be careful when you operate along
the side of a road or structures. Rocks
and other materials can be thrown
from the machine during operation
and can cause injury.
Stay away from the machine during operation.
Some materials can be thrown from the machine
during operation and cause injury.
GUID-1D480E10-339B-427D-9D05-37E84CC7A29A-high.jpg [High]
Fig. 12
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1.2.8 Handrails
WARNING: Falling hazard.
Personal injury or death can occur.
Use appropriate safety precautions
when working o the ground.
Point your body in the direction of the ladder and
use the handrails when you are on the machine
ladders. Always keep three points of contact with
the ladder.
GUID-B4BF5956-B0F7-43A5-85C1-706D96BCA02B-high.jpg [High]
Fig. 13
1.2.9 Agricultural chemicals
Agricultural chemicals are very dangerous. Incorrect procedures with fertilizer, fungicides, herbicides,
insecticides and pesticides can cause injuries to plants, animals, soil and other persons property.
Always read and follow all manufacturers instructions before you open chemical containers.
Read and follow instructions each time you use a chemical.
Use the same precautions when you do adjustments, do servicing, clean or store the machine as used
when you put chemicals into the hoppers or tanks.
Tell all persons who are near chemicals of the possible dangerous results and the safety precautions that
are necessary.
Stay upwind and away from smoke from a chemical fire.
Keep or discard all chemicals that are not used as specified by the chemical manufacturer.
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1.3 Travel on public roads
Always raise the bale chute before:
• Taking the machine across a road.
• Roading the machine.
• Moving the machine on a trailer.
See raising a bale chute for more information.
Make sure you understand the speed, brakes,
steering, stability, and load characteristics of this
machine and the tractor before you travel on public
roads.
Use good judgement when traveling on public
roads. Maintain complete control of the machine
at all times. Never coast down hills.
The maximum speed of farm equipment is
governed by local regulations. Adjust travel speed
to maintain control at all times. See Specifications
for the maximum speed for this machine.
Make sure the tractor is in the proper operating
condition according to the tractor operator manual.
Make sure the tractor brakes and the machine
brakes, if equipped, are adjusted correctly. The
tractor must have enough weight and braking
capacity, especially when operating on roads and
terrain that is not even. To achieve proper braking
capacity, use tractor of recommended size and
weight to tow the machine. See Specifications for
the minimum tractor weight.
Familiarize yourself with and obey all road
regulations that apply to your machine. Consult
your local law enforcement agency for local
regulations regarding movement of farm
equipment on public roads. Use headlights,
flashing warning lights, taillights and turn signals,
day and night, unless prohibited by local law.
Make sure all the flashers are operating prior to
driving on the road. Make sure reflectors are
correctly installed, in good condition, and wiped
clean. Make sure the Slow Moving Vehicle (SMV)
emblem, if equipped, is clean, visible, and
correctly mounted on the rear of the machine.
Do not operate the baler on the road with a bale in
the chamber.
Be aware of other trac on the road. Keep well
over to your own side of the road and pull over,
whenever possible, to let faster trac pass.
Be aware of the overall width, length, height, and
weight of the equipment. Be careful when
transporting the machine on narrow roads and
across narrow bridges.
GUID-657D3002-48DB-436B-9B56-D3750095397D-high.jpg [High]
Fig. 14
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Always install the safety transport chain between the implement and the tractor drawbar.
• Use a safety transport chain with a strength rating equal to or more than the gross weight of the towed
machines.
• Connect the safety transport chain to the tractor drawbar and use a retainer on the hitch pin.
• Supply only enough slack in the safety transport chain to permit turning.
• Do not use the safety transport chain as a tow chain for towing.
Watch for overhead wires and other obstructions.
Avoid contact with electrical power lines. Contact
with electrical power lines can cause electrical
shock, resulting in very serious injury or death.
GUID-DB0A93E4-AEB5-49D5-AC5F-DD1454F1CFC6-high.jpg [High]
Fig. 15
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1.4 Maintenance
1.4.1 General maintenance information
Before you do maintenance, lubricate, do
servicing, clean, or make adjustments:
• Park the machine on a solid, level surface.
• Disengage the tractor power take-o.
• Make sure that all the controls are in the
neutral position and apply the parking brake.
• Make sure that the machine and the
attachments are lowered to the ground.
• Stop the engine and take the key with you.
• Apply the baler flywheel brake.
• If the baler has a parking brake, apply the baler
parking brake.
• Look and Listen! Make sure that all parts that
move are stopped.
• Put chocks in front of and behind the wheels of
the machine before you do work on or below
the machine.
GUID-DB4C2E27-9DAC-4734-83E4-BC4BB5C26EAF-high.jpg [High]
Fig. 16
Stay near the machine when the tractor is in operation.
Do not pull the crop, twine, or other object from the machine while the engine is in operation. Parts that
move can pull you into the machine before you can move out of the way.
Know the dimensions and the weights of parts when you do the servicing. Do not stand below or near a
part while it is moved with a hoist or other lift equipment.
After you do work on the machine, remove all tools from the machine.
Make sure that electrical connectors are clean before you connect them.
Do a check for loose, broken, missing, or damaged parts. Make sure that the machine is in good repair.
Make sure that all guards and shields are in position.
Do not do the servicing, examine or adjust chains
or belts while the engine is in operation.
GUID-7D1C9640-D737-4F38-8886-F1D2280DF613-high.jpg [High]
Fig. 17
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Do not operate the machine with the drive shaft
shields open or removed. Entanglement in drive
shafts that rotate can cause injury or death.
Stay clear of components that rotate.
Make sure that guards that rotate can rotate freely.
A loose yoke can come o a shaft and result in
injury to persons or damage to the machine.
When you install a quick disconnect yoke, the
spring activated locking pins must move freely and
be in the groove on the shaft. Pull on the driveline
to make sure that the quick disconnect yoke can
not be pulled o the shaft. GUID-CEB32148-1F4C-457C-ADF7-595DFC51AC25-high.jpg [High]
Fig. 18
Remove spilled oil, antifreeze or fuel immediately
from the steps, platform, and other access areas.
Keep all access areas clean of unwanted materials.
GUID-3B306DB1-0777-4FA6-86F1-895652B4C1DB-high.jpg [High]
Fig. 19
Disengage the tractor PTO. Stop the tractor
engine. Remove the key. Take the key with you.
Apply the flywheel brake. Engage the knotter/
needle lockout before threading the needles,
threading the knotters or you adjust the twine
tensioners.
Injury can occur from threading the needles,
threading the knotters or adjusting the twine
tensioners with a baler in operation.
The needle frame and the knotters can move
when there is not hay in the baler.
When you do work with or around the needles or
knotters always engage the knotter/needle
lockout.
Do not try to remove twine from the bale chamber
or the knotter while the baler is in operation.
GUID-AFDF1E6C-62A8-4132-A343-CB74D561D430-high.jpg [High]
Fig. 20
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1.4.2 Fire prevention and first aid
Be prepared for emergencies.
Keep a first aid kit available for use on small cuts
and scratches.
Keep one or more fire extinguishers of the correct
type. Examine fire extinguishers regularly as stated
by the manufacturer. Make sure that the fire
extinguishers are charged and in operating
condition.
Crop material is flammable, there is a risk of fire.
Use a water type fire extinguisher or other water
source for a fire in crop.
For fires in material other than crop, such as oil or
electrical components, use a dry chemical fire
extinguisher with an ABC rating.
Keep fire extinguishers easy to access where fires
can occur.
Frequently remove crop material from the machine
and examine for components that are too hot. Do
checks on the machine each day for noises that
are not usual. Unusual noises can indicate a worn
out component that can cause too much heat.
If flame cutting, welding, arc welding, or grinding
is to be done on the machine or attachments, clear
crop material and unwanted material from around
the area. Make sure that the area below the work
area is clear of flammable material because falling
molten metal and sparks can cause ignition in the
material.
At the end of each season, or if the machine will
sit for more than 48 hours after baling high
moisture crops, do one of the following:
• If the machine has a bale ejector, use the bale
ejector to eject the bale.
• Fill the bale chamber with dry crop
GUID-FF34ACC9-D080-4CD5-9528-F426605803FF-high.jpg [High]
Fig. 21
If fire occurs, move upwind and away from the
smoke from the fire.
GUID-8FDCA67C-244A-40BA-967B-3FA4E7667A7E-high.jpg [High]
Fig. 22
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1.4.3 High pressure leaks
WARNING: Hydraulic fluid under
pressure can penetrate the skin or
eyes.
Serious personal injury, blindness, or
death can occur.
Relieve the pressure from the system
or component before disconnecting
components. Wear personal
protective gear while working on the
machine or equipment. Use a piece of
cardboard to check for leaks. Never
use your hand.
Fluid that leaks from the hydraulic system or the
fuel injection system is high pressure and is not
easily seen. The fluid can go into the skin causing
injury.
Fluid that is injected into the skin must be
surgically removed immediately. If not removed
immediately, infection and reaction can occur. Go
immediately to a physician who knows about this
type of injury.
GUID-CB450E2E-50DF-4D16-9E59-21C0B3E5B026-high.jpg [High]
Fig. 23
Use a piece of cardboard or wood to look for
possible leaks. Do not use your bare hand. Wear
leather gloves for hand protection and safety
goggles for eye protection.
Remove all pressure before you loosen hydraulic
lines. Lower equipment in the up position, close
the accumulator valve, and stop the engine.
Tighten all connections before you apply pressure.
GUID-9A83C5CD-95EC-445B-A3A7-1DCF8FACFE45-high.jpg [High]
Fig. 24
1.4.4 Accumulator safety
DANGER:
An authorized dealer must charge or
replace the accumulator.
The accumulator (1) is charged with dry nitrogen
gas. Use only dry nitrogen when the accumulator
is charged. Do not use air or oxygen or an
explosion will occur.
Nitrogen gas, when released can cause freezing.
Always wear protective gloves and glasses when
around nitrogen.
Do not let the accumulator fall. A charged
accumulator contains pressurized nitrogen. If the
shut o valve breaks away from the accumulator,
GUID-4F9EE9F7-D67E-441A-B00F-D9769B92C220-high.jpg [High]
Fig. 25
GUID-68111A90-0641-4B8F-9AB9-A5B05A044C46 [V4]
GUID-ACCC65E0-C566-4487-937B-F08D7800DB09 [V14]
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the nitrogen will make the accumulator move at a high rate of speed.
1.4.5 Tire safety
Examine tires for cuts, bulges, and correct
pressure. Replace worn or damaged tires. When
tire service is needed, have a qualified tire
mechanic service the tire. Tire changing can be
very hazardous and must be done by qualified tire
mechanic using proper tools and equipment.
Tire explosion and/or serious injury can result from
over inflation. Do not exceed the tire inflation
pressures.
Do not inflate a tire that is seriously under inflated
or has been run flat. Have the tire examined by
qualified tire mechanic.
Do not weld on the rim when a tire is installed.
Welding will make an air/gas mixture that can
cause an explosion and burn with high
temperatures. This hazard applies to all tires,
inflated or deflated. Removing air or breaking the
bead is not enough. The tire must be completely
removed from the rim prior to welding.
When preparing a calcium chloride solution for
fluid ballast the tractor tires, never pour water onto
the calcium chloride. A chlorine gas can be
generated which is poisonous and explosive. This
can be avoided by slowly adding calcium chloride
flakes to water and stirring until they are dissolved.
When seating tire beads onto rims, never exceed
2.4 bar (35 psi) or the maximum inflation pressure
specified on the tire. Inflation beyond this
maximum pressure may break the bead, or even
the rim, with explosive force.
GUID-CB65B01E-C8CB-43E0-A943-F2A9567A2E73-high.jpg [High]
Fig. 26
1.4.6 Replacement parts
Where replacement parts are necessary for
machine maintenance and servicing, you must use
original equipment replacement parts.
The manufacturer will not accept responsibility for
installation of unapproved parts and/or accessories
and damages as a result of their usage.
GUID-FA132350-A260-454E-8B83-2C8533C34BC4-high.jpg [High]
Fig. 27
GUID-E28CEEE8-E160-49B0-8080-8D193B1B4E86 [V7]
GUID-6AE94B75-99EC-4885-8B3D-0F13F3053F2B [V3]
1. Safety
Large Square Baler 29
700741554F