laguna T1002 User manual

T1002 5HP Shaper
Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
Model Numbers: MT01002
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

Table of contents
Safety Rules
Noise emission
Specification sheet
Receiving your machine
Unpacking your machine
Introduction to your machine
Assembly and setup
Where to locate your machine
Operating your machine
Maintenance
Troubleshooting
Accessories
Electrical drawing
Spare parts
Exploded view drawings and parts lists
2

Safety Rules
As with all machinery there are certain hazards involved with the operation
and use. Using machines with caution will considerably lessen the possibility
of personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result. If you have any
questions relative to the installation and operation, do not use the equipment
until you have contacted your supplying distributor.
Read carefully before operating the machine.
1. Keep the working area clean and be sure adequate lighting is
available.
2. Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
Wear face, eye, respiratory and body protection devices as indicated
for the operation or environment.
3. Be sure that the power is disconnected from the machine before tools
are serviced or an attachment is fitted or removed.
4. Never leave the machine with the power on.
5. Do not use dull, gummy or cracked cutting tools.
6. Be sure that the keys and adjusting wrenches have been removed and
all the nuts and bolts are secured.
3

Noise emission
Notes concerning noise emission :
Given that there exists a relationship between noise level and exposure
times, it is not precise enough to determine the need for supplementary
precautions. The factors affecting the true level of exposure to operators are
clearly the amount of time exposed, the characteristics of the working
environment other sources of dust and noise, etc. for example, adjacent
machines affect the level of ambient noise. It is possible that exposure level
limits will vary from country to country.
We recommend that you ware noise protection equipment at all times when
operating the machine.
4

Specification
Table dimensions 1000mm X 550mm [39 3\8”X 21
5/8”]
Spindle opening diameter 190mm [7,48”]
Spindle diameter 31,75mm [1 ¼”]
Vertical spindle movement 175mm [6,89”]
Spindle tilt angle 90 to –45 degrees
Spindle speeds 1400, 3500, 6000, & 8000 rpm
Tool diameter max [profile
cutter] 180mm [7,08”]
Tool diameter max [pin cutting] 250mm [9,84”]
Motor power 4,8kW [5,5hp] With breaking [-
10 sec]
Max usage 10 times per hour
Dust collection diameter
[cabinet] 101,6mm [4”]
Dust collection diameter [hood] 120mm [4 ¾”]
Machine weight 390kg [858lb] approx
Standard equipment supplied
Shaper hood Yes
Adjustable fence rails [Fingers] Yes
Miter fence 1016mm extendable to 1727mm
[40” extendable to 68”]
Job clamp Yes
Sliding table side clip on table 317mm X 498mm [12 ½” X 19
5/8”]
Tool kit Yes
Push pull handle Yes
Options
Mobility kit Yes
Sliding table side clip on table 317mm X 498mm [12 ½” X 19
5/8”]
Flip stops Yes
Cutters Various
Tennioning table Yes
5

Max
1800mm
[71”]
Max 2550mm
[100,4”]
Floor plan
Receiving your machine
Note: It is probable that a third party will deliver your machine.
Before you unpack your new shaper you will need to first inspect the
packing, invoice and shipping documents supplied by the driver. Ensure that
there is no visible damage to the packing or the machine. You need to do this
prior to the driver leaving. All damage must be noted on the delivery
documents and signed by you and the delivery driver. You must then contact
the seller [Laguna Tools] as soon as possible. If damage is found after
delivery,
contact
the seller
as soon as
possible.
6
Laguna T1000S

Components of the shaper
Introduction to shaper
This shaper is designed to give you years of safe service. Read this owner’s
manual in its entirety before assembly or use.
Parts of the shaper
The machine does not have many parts. The major parts are discussed in
this manual. If you are not familiar with the machine, take the time to read
this section and become familiar with the machine.
Identification
There is a plate at the back of the machine listing all the manufacturing data
including the serial number, model, etc.
Cabinet
The cabinet has a large footprint and is a welded construction manufactured
from heavy gauge steel plate. The cabinet houses all the parts of the
machine, and the heavy construction ensures that the machine is stable. This
weight also helps to absorb any vibration that is produced during cutting.
7

Table
The table is manufactured from cast iron [cast iron is a live material and will
move over time] and is provided with leveling bolts that clamp the table to
the cabinet and also level it.
Spindle housing
The spindle housing assembly is attached to the table and is of heavy cast-
iron construction. It houses the motor, spindle, tilt mechanism, and vertical
movement adjustment. This is the heart of your machine and allows
adjustment of the cutter speed, angle and position.
Shaper fence system
The machine is supplied with a shaper fence system that incorperates the
following features: dust port, aluminum adjustable fence system [with
fingers], hold-down, hold-in assembly.
Electrical system
The electrical system consists of an electrical motor [with breaking system],
start switch, stop switch, limit switches, door switch, speed indicators,
contactor and internal breaker. No cable or plug is supplied as the length of
the cable and the type of plug will be dependent on your installation. There is
a CEE plug and socket fitted to the machine to allow easy connection and
disconnection of the electrical power to the machine.
Control panel
The control panel has the following features:
1. Main isolation switch. This switch isolates the electrical system from
the main system.
2. Forward / reverse switch.
3. Emergency stop button.
4. Stop button.
5. Start button.
6. Speed selected indicator lights [1400, 3500, 6000 and 8000rpm].
The spindle tilt and vertical movement handles are located next to the control
panel.
Dust collection
A dust collection port is located at the back of the machine and is 4” inch
diameter. It connects to the bottom of the spindle housing. A second dust
collection port is located at the back of the shaper hood and has a diameter
of 4 3/4” inches.
8

Table insert rings
On the machine there are 3 table insert rings and a blanking disc to allow for
different cutter configurations and sizes.
Sliding table
The sliding table is manufactured from heavy aluminum extrusion. The table
is supported by ball bearings that roll on heavy, ground steel rods. The
clearance between the ball bearings and the ground steel guide rods is
adjustable. The advantage of the bearing system is that there is only a point
contact between the balls and the rods, which virtually eliminates the
problem of dirt building up, and the sliding table will remain accurate for
many years. When wear takes place, the ground steel rods can be rotated
and present a new surface to the ball bearing.
Miter fence
The miter fence is extendable and is supplied with two flip stops and a job
clamp. At the end of the fence there is a plate that supports the job. The
miter fence can be set at any angle between 90 and 45 degrees and has an
adjustable 90 degree flip stop.
Mobility kit [Optional]
The mobility kit is easy to fit, and the machine is located directly on the floor
when the mobility kit is not in use.
Tenoning table and guard [optional]
A tenoning table and guard are available as an option.
9

Where to locate your machine
Before you remove your machine from the pallet select the area where you
will use your machine. There are no hard and fast rules for its location, but
below are a few guidelines.
1. Adequate lighting. The better the lighting the more accurate and safely
you will be able to work.
2. Solid floor. You should select a solid flat floor, preferably concrete or
something similar.
3. Close to power source and dust collection.
4. Allow an area for the storage of blanks and finished jobs.
Unpacking your machine
To unpack your machine you will need tin snips, knife and a wrench.
1. Using the tin snips cut the banding that is securing the packing box [If
fitted]. WARNING: EXTREME CAUTION MUST BE USED BECAUSE
THE BANDING WILL SPRING AND COULD CAUSE INJURY.
2. Dismantle the box or remove the row of screws around the base of the
box and lift the box off the pallet. You will need two people to lift the
box off the pallet. Using the knife cut the plastic wrap. The parts and
accessories that were ordered are in the box.
3. Remove the base mounting bolts that secure the machine to the box.
4. It is recommended that the machine be removed from the pallet by
lifting it with a hoist or forklift. Remove the pallet and lower to the
floor. The machine can be lifted using a fork-lift truck / "SLING" with a
minimum lifting capability of 2000 Kg [4400lb]
Note: If you have any doubt about the described procedure, seek
professional assistance. Do not attempt any procedure that you feel is unsafe
or that you do not have the physical capability of achieving.
10

Note: Four lifting hooks are provided to assist you.
Fitting the optional mobility kit [If
ordered]
.
Slide the axel through the lower inside
holes on the side of the machine and fit
the spacer (large washer) onto the axel.
Axel fitted
Fit the wheel assembly, nut and
washer on to the axel.
Wheel
assembly
fitted
Wheel
assembly
activated
To activate the moblity kit, insert the
handle into the tube and rotate so that
the machine is lifted. When in the up
position insert the sliding pin.Repeate on
the other side of the machine.
Fit the cast iron bracket to the
front of the machine with the
bolts provided into the tapped
holes. Move the machine by
inserting the transport bar and
lifting.
Front bracket
& transport
handle
11

Assembly and setup
What you will receive with your machine
Fence
Push pull
handle
Side extension table Optional straight-
line rip bracket
Sliding table
end handle
Side extension table clamp
12

Shaper fence system
Optional mobility kit
Cleaning the machine
Remove the rust protection grease with WD 40 or similar solvent
It is important that you remove all the grease and re lubricate with a Teflon
bases lubricant as Teflon has less tendency to attract sawdust and cause
clogging. You should also wax the table as this also protects the cast iron from
rust.
Leveling the machine
The machine is provided with 4 leveling bolts. Move your machine to its final
position and using a sprit level on the table adjust the leveling bolts so that the
table is level in both directions. Ensure that the machine does not rock.
Electrical connection
Note: the machine is not supplied with an electrical cable, as the type of cable
will be dependent on the installation. A qualified electrician must carry out the
electrical installation.
13

Fitting the electrical
cable
The CEE plug and
socket are located on
the side of the
machine above the
dust port. The
electrical cable is fitted
as shown.
Releasing
socket cover
You will see a wire that
is yellow and green or
green, which is the
ground wire; the other
colored wires are
power. It does not
matter what color
combination you use. Green and yellow or green is
ground; all other wiring is power (there is no neutral). On 3-phase machines
it does not matter what color combination you use. Green [yellow/green or
green] it is ground; all other wiring is power (there is no neutral]. If the
spindle rotates in the wrong direction you need to swap locations of 2 of the
power leads, and it will rotate in the correct direction.
Plug wiring CEE plug
and socket
Before starting the machine
1. Read and understand the instruction manual before operating the
machine.
2. If you are still not thoroughly familiar with the operation of the machine,
get advice from a qualified person.
3. Make sure the machine is properly grounded and that the wiring codes are
followed.
4. Do not operate the machine while under the influence of drugs, alcohol,
and medicine or if tired.
5. Always wear eye protection, safety glasses or a safety shield, and hearing
protection.
6. Wear a dust mask; long-term exposure to the fine dust created by the
machine is not healthy.
7. Remove your tie, rings, watch and all jewelry. Roll up your sleeves, and
never wear any loose fitting clothing. You do not want anything to get
caught in the machine.
8. Make sure that the guards are in place and use them at all times. The
guards protect you from coming in contact with the cutter.
9. Make sure that the cutter blades point in the correct direction.
10. Stop the machine before removing the scrap piece from the table.
11. Always keep your hands and fingers away from the cutters.
12. Make sure that you use the proper size and type of cutters.
14. Use a push stick at the end of a cut. This is the most dangerous time
because the cut is complete. Push sticks are commercially available.
14

15. Hold the wood firmly and feed it into the machine at a moderate speed.
Control panel
Door switch
CEE plug
Speed indicator
selector switch
Green start
switch
Red stop
switch
Emergency
stop switch
Power
indication light
Speed
indication lights
Main
isolation
switch
Direction switch
[Clockwise /
Anticlockwise]
Machine test
Now is the time to test the
machine.
1. Check that the machine is clear
of all tools and loose objects.
2. Check that all the adjusting and
locking handles are tight.
3. Check that there is no cutter
fitted; it is far safer to test the
machine without a cutter fitted.
4. Check that the main isolation
switch is in the on position and that
the main on-indicator light is lit.
5. Start the machine by pressing
the green start switch.
6. The spindle is now turning.
7. Now is the time to check that
the safety switches and control
switches are functioning correctly
before you fit a cutter.
Control
panel
15

8. With the machine running [no cutter fitted] operate the red stop
switch by pressing towards the machine. The motor should have the
power removed and slow down.
9. With the machine running [no cutter fitted] operate the red emergency
stop switch by pressing towards the machine. The motor should have
the power removed and slow down. To reset the emergency stop
switch either, pull out or rotate clock wise, depending on the type of
switch fitted to the machine. The machine will NOT start with the
emergency switch pressed in.
10. With the machine running, slowly open the access door until the safety
switch cuts the power to the motor. Close the door until the motor has
stopped.
11. Check that the correct speed indicator light is lit for the speed
selected.
12. If the safety switch fails to operate correctly, do not use the machine
until the fault has been corrected.
Before you cut any wood read the safety rules at the front of this manual
Fitting the shaper fence system
1. Fit the steel bar to the
table by aligning the
dowels with the relevant
holes in the table.
2. On the shaper fence
housing, release the
clamp handle located on
the same side as the bar
will be fitted. Lower the
shaper fence system on to
the steel bar and screw
the clamp screws into the
holes in the table [do not
fully tighten].
Clamp
handle
Top clamp handle
Shaper
fence system
Shaper
fence system
16

Note:There are 2 sets of holes in the table to extend the range of the fence.
3. Fit the hold down and the hold in.
4. The shaper fence is now assembled to the machine.
5. The steel bar on the table has a rule to assist you in setting and
adjusting the shaper fence.
6. To adjust the fence forward or back, leave the side ratchet handle
clamped, release the top clamp knobs that clamps the assembly to the
table and adjust the knob that is located at the back of the assembly
[this knob will move the assembly forward or back]. Once the required
adjustment has been made, reclamp the top clamp knobs.
7. To adjust the left hand fence, [when viewed standing infront of the
machine] rotate the knod at the back of the assembly.
Hold down and hold
in assembly
Fitting hold down
& hold in assembly
Side ratchet
handle
Back view of shaper
fence assembly
Adjusting the fence bars
To adjust the sliding fence bars [fingers], loosen the socket head allen set
screws, slide the bars to the required position and clamp using the socket
head allen set screws.
17

Assembling the sliding table
The side push pull handle is fitted under the table for shipping and will have
to be removed and re-fitted to the side of the table. To release the table
remove the two sets of red transport brackets and withdraw the table lock
knob. The table will now slide. Fit the push pull handle with the screws
provided at the end of the table.
Assembling the
sliding table
End push pull
handle
Side push
pull handle
18

The side extension table comes with
the clamp bar attached. Loosen the
ratchet handles and slide the bar
into the slot on the side of the side
of the sliding table. Attach the table
and level as follows
To adjust the side extension
table, lay a straight edge level on
the sliding table and extended
over the side extension table.
Loosen the two clamping handles;
adjust the vertical adjustment
screws so that the edge of the
side extension table is level
with the sliding table. Re-
clamp and re-check with the
straight edge.
To get the side extension table
parallel with the sliding table
adjust the two plastic screws
located under the table. Only
adjust the screws with the
ratchet clamp handles loose.
Side extension table
Side table adjustment
Flip stop
Vertical
adjustment
screws
Sliding table, side extension table
Straight edge
Plastic
adjusting
screws
Mitre fence
The miter fence [Cross cut fence] Fit the “T” bolt into the sliding table slot.
Fit the clamp shaft through the casting into the “T” bolt and tighten.The
machine is provided with a flip fence stop [shown in the up and down
position] that is factory set. Some adjustment may be necessary and can
be achieved by loosening the lock nut, adjusting the bolt and then re-
clamping the lock nut.
19
This manual suits for next models
1
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