Lampert PUK 6 User manual

OPERATING MANUAL PUK 6
Lampert Werktechnik GmbH
Fine welding device
Issue EN 2022/05

Product : Fine welding device
Type: PUK 6
Manufacturer: Lampert Werktechnik GmbH
Ettlebener Strasse 27
97440 Werneck
Telefon: [phone] – 0
Telefax: [phone] – 100
E-Mail: [e-mail]
Website: www.lampert.info
Revision index: –
Date of revision: –

Contents
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Contents
1About this operating manual ............................................................................6
1.1 General....................................................................................................................6
1.2 Presentation of information....................................................................................7
Handling instructions ...................................................................................................................7
Application tip ..............................................................................................................................7
1.3 Structure of the warnings.......................................................................................8
2General safety regulations............................................................................. 10
2.1 Principles.............................................................................................................. 10
2.2 Intended use ........................................................................................................ 10
2.3 Foreseeable misuse............................................................................................. 11
2.4 Safety instructions............................................................................................... 11
General information ...................................................................................................................11
Personal protective equipment..................................................................................................11
Handling protective gas cylinders .............................................................................................12
During transport .........................................................................................................................12
During installation......................................................................................................................12
During commissioning................................................................................................................12
During operation.........................................................................................................................13
Maintenance and inspection work............................................................................................13
During disassembly ....................................................................................................................14
2.5 Residual risks for device operation ..................................................................... 14
2.6 Selection and qualification of personnel ............................................................ 14
2.7 Safety devices...................................................................................................... 15
2.8 Safety signs ......................................................................................................... 16
3Structure and function .................................................................................... 18
3.1 Functional description ......................................................................................... 18
Scope of delivery........................................................................................................................18
3.2 General overview................................................................................................. 19

Contents
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3.3 PUK 6.................................................................................................................... 20
3.4 Handpiece with connection cable ....................................................................... 24
3.5 Optional electrode grinding motor (item number 100 858) ................................ 25
3.6 Optional foot switch (item number 100 850) ...................................................... 26
3.7 Type plate ............................................................................................................ 27
4Transport and storage ..................................................................................... 28
4.1 Transport.............................................................................................................. 28
4.2 Storage................................................................................................................. 28
5Commissioning ................................................................................................. 29
5.1 Setting up the device........................................................................................... 29
5.2 Establishing supplies ........................................................................................... 29
5.3 Connect eye protection........................................................................................ 30
5.4 Insert the electrode into the handpiece.............................................................. 30
5.5 Adjusting the electrode length............................................................................ 31
5.6 Connecting the handpiece................................................................................... 32
5.7 Connecting the contact clamp............................................................................. 32
5.8 Connecting optional accessories......................................................................... 32
6Graphical user interface................................................................................. 33
6.1 Main menu........................................................................................................... 33
Material selection ......................................................................................................................34
Welding power and pulse duration...........................................................................................35
Menu bar ....................................................................................................................................37
Geometry selection ....................................................................................................................38
Speed levels ...............................................................................................................................39
6.2 Micro mode.......................................................................................................... 39
6.3 Fixation mode....................................................................................................... 40
6.4 Settings menu...................................................................................................... 41
6.5 Update menu........................................................................................................ 42

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6.6 Standby mode ...................................................................................................... 43
7Using the PUK 6 ................................................................................................ 44
7.1 Adjusting the gas flow ........................................................................................ 44
7.2 Switching on the PUK 6....................................................................................... 44
7.3 Welding with the PUK 6 ...................................................................................... 45
7.4 Switching off the PUK 6 ...................................................................................... 47
7.5 Basic information and tips................................................................................... 47
8Help with faults ................................................................................................ 48
9Care and inspection work .............................................................................. 49
9.1 Care and inspection schedule ............................................................................. 49
9.2 Carry out care and inspection work .................................................................... 49
Cleaning the PUK 6.....................................................................................................................49
Regrinding electrodes ................................................................................................................49
10 Disposal and recycling ................................................................................... 50
11 Dimensions and technical data .................................................................... 51
11.1 Device dimensions............................................................................................... 51
11.2 Technical data for the device .............................................................................. 52
12 Appendix............................................................................................................ 53
12.1 Service address.................................................................................................... 53
12.2 Spare and wear parts .......................................................................................... 53
12.3 CE conformity....................................................................................................... 54

1 About this operating manual
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1About this operating manual
Before operating the device for the first time or starting any other work on
the device, you are required to read these operating instructions carefully.
Pay particular attention to the chapter 2 "General safety regulations".
1.1 General
These operating instructions are intended to help you get to know the de-
vice and use it as intended. They contain important information on how to
operate the device safely and properly.
The operating instructions must
•Be fully read and applied by any person assigned to work on the device.
•Be stored in such a way that they are accessible at all times to all users
at the place of use of the device.
•Be handed over to third parties together with all necessary documents
when the device is passed on.
Observance of the operating instructions helps
•Avoiding dangers.
•Reduce repair costs and downtime.
•Increase the reliability and service life of the device.
In addition to the operating instructions, the accident prevention and envi-
ronmental protection regulations applicable in the country of use and at the
place of use must also be observed.
Safety and danger notices on the device must be kept in legible condition
and must not be removed, covered or damaged.

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1.2 Presentation of information
Handling instructions
The instructions explain step by step which activities have to be carried out
and how to proceed.
In these operating instructions, handling instructions are marked with the
following symbols:
The steps marked with this activity symbol may be carried out in any or-
der.
1) Numbered steps must be carried out exactly in the given order.
The result symbol describes the result or intermediate result of an ac-
tion.
Application tip
The "TIP" indicates additional information for easy and safe use of the de-
vice.
TIP: Note on the optimal use of the device.

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1.3 Structure of the warnings
Signal word Avoidance of ... Possible consequences if
the warning is not heeded:
DANGER Personal injury
(imminent danger)
Death or severe injuries!
WARNING Personal injury
(potentially hazardous situation)
Death or severe injuries!
CAUTION Personal injury Light or minor injuries!
NOTE Property damage Damage to the device or its im-
mediate surroundings!
Tab. 1.1 Warning levels
The warnings are structured as follows:
•Warning sign with signal word in accordance with the warning level
(see Tab 1.1)
•Type of hazard (description of the hazard)
•Consequences of the hazard (description of the consequences of the
hazard)
•Hazard prevention (measures to prevent the hazard)
DANGER!
Type of hazard
Consequences of hazard

Hazard prevention

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Special warnings are given at relevant points. They are marked with the fol-
lowing pictograms.
General warning sign
This sign warns of personal injury.
In the case of a clearly identifiable source of danger, it is preceded by one
of the following pictograms.
Electrical voltage
Warning of possible electric shock, potentially with fatal conse-
quences.
Hand injuries
Warning about the danger of hand injuries.
Hot surfaces
Warning of hot surfaces.
Pressurised containers
Warning of fire and explosion hazard.
Optical radiation
Warning of optical radiation
.
Hazard due to electromagnetic radiation
Warning of electromagnetic fields.
Warning sign

2 General safety regulations
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2General safety regulations
2.1 Principles
The device shall be used only when in flawless condition and is intended
exclusively for work in accordance with the intended use.
2.2 Intended use
The device is intended for welding on all metals and alloys that are suitable
for arc welding.
Intended use also includes
•The complete reading and following of all instructions in the operating
manual
•The complete reading and following of all safety and hazard instructions
•Compliance with maintenance and servicing work.
The device is designed for use in industrial and commercial applications.
The manufacturer is not liable for damage resulting from use outside this
area of application.
Temperature range of the ambient air:
•during operation: -10 °C to + 40 °C (14 °F to 104 °F)
•during transport and storage: -20 °C to +55 °C (-4 °F to 131 °F)
Relative humidity:
•- up to 50 % at 40 °C (104 °F)
•- up to 90 % at 20 °C (68 °F)
The ambient air should be free of dust, acids, corrosive gases or substances.