lancer FLAVOR SELECT 22 Manual

FLAVOR SELECT 22 (FS22)
ICE BEVERAGE DISPENSER
“Lancer” is the registered trademark of Lancer © 2008 by Lancer, all rights reserved.
LANCER
6655 Lancer Blvd.
San Antonio, Texas 78219
To order parts, call
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: cust[email protected]
www.lancercorp.com
Manual PN: 28-0580/02
7/28/08
Installation and Service Manual
ISO 9001:2000 Quality System Certified

TABLE OF CONTENTS
ABOUT THE FS22................................................................................................................3
FS22 DISPENSERS..............................................................................................................3
SPECIFICATIONS.................................................................................................................4
PRE-INSTALLATION CHECKLIST.......................................................................................5
COUNTER CUTOUT.............................................................................................................6
SAFETY ................................................................................................................................7
ICE.........................................................................................................................................8
1. INSTALLATION ...............................................................................................................8
1.1 SELECTING ALOCATION FOR THE DISPENSER................................................8
1.2 DRAIN SPIDER .....................................................................................................10
1.3 INSTALLATION OVERVIEW - 1.............................................................................11
1.4 INSTALLATION OVERVIEW - 2 ............................................................................12
1.5 CONNECTING TO WATER SUPPLYLINES.........................................................13
1.6 CONNECTING CO2 ..............................................................................................14
1.7 CONNECTING TO ELECTRICAL POWER ...........................................................14
1.8 INSTALLING THE FS22 DISPENSER...................................................................14
2. CLEANING AND SANITIZING ......................................................................................17
2.1 GENERAL INFORMATION ....................................................................................17
2.2 CLEANING AND SANITIZING SOLUTIONS .........................................................18
2.3 DAILYCLEANING..................................................................................................18
2.4 ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY........................19
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX
SYSTEMS ..............................................................................................................21
2.6 ICE CHUTE CLEANING ........................................................................................21
3. HOW TO OPERATE AND ADJUST THE DISPENSER ................................................22
3.1 NORMAL OPERATION..........................................................................................22
3.2 PROGRAMMING AND SETUP SOFTWARE ........................................................22
3.3 PURGING THE CARBONATION SYSTEM ...........................................................24
3.4 PURGING THE WATER AND SYRUP SYSTEMS ................................................25
3.5 ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX) ................25
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3.6 CARBONATOR PUMP MODIFICATIONS .............................................................26
4. TROUBLESHOOTING...................................................................................................27
5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..............................32
5.1 FINAL ASSEMBLY............................................................................................32-33
5.2 ICE CHUTE ASSEMBLY........................................................................................34
5.3 PELLET ICE ASSEMBLYAND PARTS LISTING ..................................................35
5.4 LANCER FLOW CONTROL VALVE (LFCV)..........................................................36
5.5 WIRING DIAGRAM................................................................................................37
5.6 PLUMBING DIAGRAM WITH VALVE WIRING......................................................38
ABOUT THE FS22
The FS22 is designed using the highest quality materials and state-of-the-art technology
providing our customers with consistent quality and a unique drink experience.
FS22 DISPENSERS
85-14408-06-2 ICE BEVERAGE DISPENSER, ABOVE
COUNTER MULTIBRAND, 22 INCH WIDE, 8
BRANDS / 6 FLAVORS, 115V/60Hz
CUBED ICE
85-14408N-06-2 ICE BEVERAGE DISPENSER, ABOVE
COUNTER MULTIBRAND, 22 INCH WIDE, 8
BRANDS / 6 FLAVORS, 115V/60Hz
PELLET ICE
3P
.N. 28-0580/02
TABLE OF CONTENTS

FS22 SPECIFICATIONS
DIMENSIONS
Width: 22 in (559 mm)
Depth: 30.5 in (775 mm)
Height: 40.25 in (1022 mm)
SPACE REQUIRED
Left Side: 1 in (25 mm)
Right side: 1 in (25 mm)
Back: 1 in (25 mm)
Top: 6 in (152 mm)
Optional legs: 4 in (102 mm)
ELECTRICAL
115VAC/60Hz, 7AMPs,
805 Watts
WEIGHT
Without ice: 280 lbs (127 kg)
With ice: 480 lbs (218 kg)
Shipping: 310 lbs (141 kg)
ICE
Capacity: 200 lbs (91 kg)
Dispensable: 170 lbs (77 kg)
FITTINGS
Water for carbonator inlet:
3/8” barb
Plain water inlet: 3/8” barb
Brand syrup inlets: 3/8” barb
Injection flavor inlets: 1/4” barb
CO2inlet: 3/8” barb
PLAIN WATER SUPPLY
Min flowing pressure: 75 PSIG
(5.28 kg/cm2, 5.16 BAR)
CARBONATOR WATER SUPPLY
Min flowing pressure: 25 PSIG
(1.76 kg/cm2, 1.72 BAR)
Max static pressure: 50 PSIG
(3.52 kg/cm2, 3.45 BAR)
CARBON DIOXIDE (CO2)
Min pressure: 70 PSIG
(4.92 kg/cm2, 4.83 BAR)
Max pressure: 80 PSIG
(5.62 kg/cm2, 5.52 BAR)
17 5/8”
22”
(559 mm)
14 3/8”
(365 mm)
4 1/2”
(114 mm)
40 1/4”
( 986 mm)
7 1/2”
(190 mm)
30 1/2”
(775 mm)
5 1/8”
(130 mm)
10”
(254 mm)
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PRE-INSTALLATION CHECKLIST
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before
shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the
unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the
damage on the freight bill and file a claim with carrier. Responsibility for damage to the dispenser
lies with the carrier.
POST MIX ACCESSORIES:
BIB SYSTEM:
DOUBLE CHECK:
CONSIDER THE LOCATION OF THE FOLLOWING BEFORE
INSTALLATION:
Water supply lines
Drain
Grounded electrical outlet
Heating and air conditioning ducts
Direct sunlight (avoid) or overhead lighting
Is the countertop level?
Is there enough space to install the dispenser? Be sure to include space for a top-mounted
ice machine, if necessary.
Can the countertop support the weight of the dispenser? Be sure to include the weight of an
ice machine (if necessary) plus the weight of the ice.
Does the top-mounted ice machine have a minimum clearance on all sides?
BIB Rack
BIB Regulator Set
BIB Connectors - ensure you have the correct connectors for syrup lineup.
BIB Syrup Boxes
CO2Regulator Set
Beverage Tubing
CO2Supply
Water Booster
Oetiker Clamps/Fittings
Water Regulator
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FS22 COUNTER CUTOUT
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SAFETY
The minimum/maximum ambient operating temperature
for the dispenser is 40 to 90 degrees F.
The dispenser is for indoor use only.
AUTOMATIC AGITATION
The dispenser is equipped with automatic agitation and will activate
unexpectedly. Do not place hands or foreign objects in the ice storage
compartment. Unplug the dispenser during servicing, cleaning, and
sanitizing.
To avoid personal injury, do not attempt to lift the dispenser without
assistance. For heavier dispensers, use a mechanical lift.
GROUNDING
The dispenser must be properly electrically grounded to avoid serious
injury or fatal electrical shock. The power cord has a three-prong
grounded plug. If a three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all local electrical
codes when making connections. Each dispenser must have a separate
electrical circuit. Do not use extension cords. Do not connect multiple
electrical devices on the same outlet.
ALWAYS disconnect power to the dispenser before attempting any
internal maintenance. The resettable breaker switch should not be used
as a substitute for unplugging the dispenser from the power source to
service the unit. Note: the keyswitch does not turn off power to the
dispenser. It must be physically unplugged.
Only qualified personnel should service the internal components of the
dispenser. Avoid any contact with water when plugging in the dispenser.
CARBON DIOXIDE
Carbon Dioxide (CO2) is heavier than air and displaces oxygen. CO2is a
colorless, noncombustible gas with a faintly pungent odor. High
percentages of CO2may displace oxygen in the blood. Prolonged
exposure to CO2can be harmful. Personnel exposed to high
concentrations of CO2gas will experience tremors which are followed
rapidly by a loss of consciousness and suffocation. Strict attention must
be observed in the prevention of CO2gas leaks in the entire CO2and soft
drink system. If a CO2gas leak is suspected, immediately ventilate the
contaminated area before attempting to repair the leak.
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ICE
1. INSTALLATION
1.1 SELECTING ALOCATION FOR THE DISPENSER
MAKE SURE THE LOCATION MEETS THESE REQUIREMENTS:
A. Access to a dedicated, grounded 20 AMP electrical outlet.
B. Convenient to an open drain with access for soda, water, and syrup lines.
C. Sufficient clearance above the dispenser for servicing.
D. Counter can support the weight of the dispenser, the weight of the ice, and if
necessary, an icemaker. The total weight may exceed 700 pounds (363 kg).
E. Sufficient clearance on the sides, top and back for icemaker ventilation and air
circulation. Refer to your icemaker manufacturer for specifications.
F. If an icemaker is not top-mounted on the dispenser, make sure to provide
sufficient clearance (a minimum of 6 inches (40.6 cm)) to allow filling the
dispenser with ice from a five gallon (19 liter) container.
G. AVOID DIRECT SUNLIGHT AND OTHER HEAT SOURCES.
THINGS TO CONSIDER:
Connecting lines can be run through the back of the dispenser or extend down
through a counter cutout. The dispenser may be installed directly on the countertop
or on an optional leg kit (PN 82-3484), if no icemaker is installed. If installed directly
on the counter, the dispenser must be sealed to the countertop.
UNPACKING THE DISPENSER:
A. Set shipping carton upright on the floor.
B. Cut band and remove.
C. Open top of carton and remove interior packing.
D. Lift carton up and off of the dispenser.
E. Remove wood shipping base from the bottom of the dispenser. Support
dispenser while removing shipping base to prevent damage to the dispenser.
Dispensers using cubed ice may also use pellet ice if
properly configured (contact Lancer Customer Service or
your Sales Representative for more information).
Lancer dispensers will not dispense shaved or flaked ice.
Do not use bagged ice. Bagged ice will damage components.
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LEVELING THE DISPENSER:
In order to facilitate proper dispenser drainage and carbonation, ensure that the
dispenser is level, front to back and side to side. Place a level on the top of the rear
edge of the dispenser. The bubble must settle between the level lines. Repeat this
procedure for the remaining three sides. Level unit if necessary.
FS22 DISPENSER WITH ICEMAKER:
Install the icemaker per manufacturer specifications. Points of consideration include
drainage, ventilation, and drop zones.
An adapter plate is required when installing an icemaker. Contact your Sales
Representative or Lancer Customer Service for more information.
Abin thermostat is required in order to control the level of ice in the dispenser. Contact
your icemaker manufacturer to obtain the correct bin thermostat.
Ensure the icemaker is installed properly to allow for removal of the merchandiser.
Ensure manual fill is accessible.
Clean and maintain icemaker per manufacturer’s instructions.
ENSURE SUFFICIENT CLEARANCE
FOR FILLING WITH ICE
FS22 DISPENSER, NO ICEMAKER
ENSURE KEYSWITCH
IS ACCESSIBLE
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1.2 DRAIN SPIDER
The drain spider is located directly in the center of the bin under the ice shroud. The
coldplate has a cavity designed to hold the drain spider. During shipment or instal-
lation, the drain spider may become dislodged from its original position.
Prior to installing the dispenser, ensure the drain spider is in the correct position.
This will prevent drain clog issues. Inspect the lower bin area and reach under the
shroud to ensure the drain spider is secure in the coldplate cutout. If the spider is
not in place, proceed with the following steps:
A. Remove agitator clip and pin from agitator bar.
B. Remove agitator bar from paddle wheel.
C. Remove paddle wheel.
D. Remove ice shroud by lifting back then out of bin.
E. Locate drain spider and reinstall in the coldplate cavity where drain line exits
(see figure above).
F. Reinstall all components. Ensure agitator clip is locked:
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1.3 FS22 INSTALLATION OVERVIEW - 1

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1.4 FS22 INSTALLATION OVERVIEW - 2

13 P.N. 28-0580/02
1.5 CONNECTING TO WATER SUPPLY LINES
A. Use a filter in the water line to avoid equipment damage and beverage off-taste.
Check the water filter periodically, as required by local conditions.
B. Protect the water supply by means of an air gap, a backflow prevention device,
or another approved method that complies with NSF standards. Aleaking inlet
water check valve will allow carbonated water to flow back through the pump
when it is shut off and will contaminate the water supply. Ensure the backflow
prevention device complies with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
C. Provide an adequate potable water supply. Water pipe connections and fixtures
directly connected to a potable water supply must be sized, installed, and
maintained according to federal, state, and local laws.
D. For the plain water supply line, the inlet water flowing pressure should be at
least 75 PSI. If the water pressure is lower than 75 PSI flowing, use a water
booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet and a
water booster is not installed, water products will not hold a proper flow rate or
water/syrup ratio. Flow conditions at the nozzle can also be affected, causing
poor nozzle coning and mixing.
NOTE: The Lancer Water Booster/Tank (PN MC-163172) is offered as a kit. The
water booster must be installed as close as possible to the plain water circuit
inlet.
E. For the soda water supply line, do not exceed 50 PSI for the inlet water static
pressure going into the carbonator pump. If the static water pressure exceeds
50 PSI, install a water regulator before the carbonator water inlet.
NOTE: Install the water regulator (Lancer PN 18-0306) included with unit as
close as possible to the water carbonator pump inlet. The recommended water
pressure value feeding the carbonator is a minimum of 25 PSI. If the normal
water pressure does not exceed 50 PSI, but fluctuates over this value (for
example, when water usage on other equipment connected to the same water
supply causes pressure spikes), use a water regulator.
WARNING!
Do not connect to a hot water or soft water source. This causes
excessive foaming.
WARNING!
Do not operate the carbonator pump with the water supply off.
Doing so can damage components and void the warranty.

1.6 CONNECTING CO2
A. Provide a regulated CO2 supply to the dispenser through a 3/8 inch supply line.
The maximum pressure is 80 PSI.
1.7 CONNECTING TO ELECTRICAL POWER
A. Check the dispenser serial number plate for correct electrical requirements of
unit. Do not plug into a wall electrical outlet unless the current shown on the
serial number plate agrees with local current available.
1.8 INSTALLING THE FS22 DISPENSER
A. Remove the cup rest, drip tray, splash plate, and top cover from the unit.
B. Remove the cover plate at the back of the unit (if not a through-the-counter
installation).
C. Connect the plain water supply line to the 3/8 inch barb fittings at the front of the
unit.
For the plain water supply line, the inlet water flowing pressure should be at
least 75 PSI. If the water pressure is lower than 75 PSI flowing, use a water
booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a
water booster is not installed, water products will not hold a proper flow rate or
water/syrup ratio. Flow conditions at the nozzle can also be affected, causing
poor nozzle coning and mixing.
NOTE: The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit. The
Water Booster must be installed as close as possible to the plain water circuit
inlet.
For the soda water supply line, do not exceed 50 PSI for the inlet static water
pressure going into the carbonator pump. If the static water pressure exceeds
50 PSI, install a water regulator in front of the carbonator water inlet.
The dispenser must be electrically ground to avoid danger. The
power cord has a three-prong grounded plug. If a three-holed
grounded electrical outlet is not available, use an approved
method of ensuring a proper ground to the dispenser.
WARNING!
Excessive CO2 pressure can damage components.
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NOTE: Install the water regulator (Lancer PN 18-0306) as close as possible to
the water carbonator pump inlet.
The recommended water pressure value feeding the carbonator is a minimum
of 25 PSI. If the normal water pressure does not exceed 50 PSI, but fluctuates
over this value (for example, when water usage on other equipment connected
to the same water supply causes pressure spikes), use a water regulator.
Locate pump deck as close as possible to the unit.
Install the water regulator to the inlet line of the pump deck and connect 3/8”
water supply line to the inlet of the pump.
Connect 3/8” outlet carbonated water supply line to the carbonated water inlet
of the unit.
Connect the harness into the pump deck and into the power supply on the unit.
D. Place the CO2cylinder with the CO2regulator in a serviceable location and
route the CO2supply line (75 PSI) to the 3/8 inch barb fitting at the front of the
unit.
E. Connect the syrup supply lines to the 3/8 inch barb inlet fittings at the front of
the unit. Connect other end to BIB pumps.
F. Connect the flavor injection lines to the barb fittings at the front of the unit.
G. Install the drip tray and extend the hose to an open drain.
H. Insulate drain lines with a closed cell insulation. Ensure that the insulation
covers the entire length of the drain hose, including fittings. To prevent
condensation from forming, install the drain so that water does not collect in
sags or other low points.
I. Install the cup rest and splash plate.
J. Connect the power cord to a grounded electrical outlet.
K. Test motor operation by pushing the ice chute.
L. Clean and sanitize the dispenser (see section 2).
M. Fill the dispenser half full with ice. Test ice delivery by pushing the ice chute.
N. Fill the dispenser with ice.
O. Install the top cover.
P. Set the brix ratio for beverage dispensing valves according to the
manufacturer's instructions.
The bin agitation system will operate automatically. Do not place
hands in the bin or the ice chute.
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Disconnect the dispenser from the power source before removing
any parts from the bin. Automatic agitation can occur at any time.
WARNING!
When installing an icemaker on an IBD dispenser, use a bin
thermostat to control the ice level. This will prevent damage to the
dispensing mechanism. the bracket for mounting a thermostat is
located in the ice bin.
During the automatic agitation cycle and while dispensing ice,
ensure there is adequate space between the top of the ice level and
the bottom of the icemaker so the ice can move without
obstruction.
Contact your icemaker manufacturer for information on a suitable
bin thermostat.
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2. CLEANING AND SANITIZING
2.1 GENERAL INFORMATION
Lancer equipment is shipped from the factory cleaned and sanitized in accordance
with NSF guidelines. The equipment must be cleaned and sanitized after
installation is complete. The operator of the equipment must provide
continuous maintenance as required by this manual and state and local
health department guidelines to ensure proper operation and sanitation
requirements are maintained.
NOTE: The cleaning and sanitizing procedures provided in this manual pertain to
the Lancer FS30 dispenser. If other equipment is being cleaned, follow the
guidelines established for that equipment.
Cleaning and sanitizing should be performed by trained personnel only. Use
sanitary gloves. Observe applicable safety precautions. Follow instruction warnings
on the product.
DO NOT:
Disconnect water lines when cleaning and sanitizing syrup lines,
to avoid contamination.
Use strong bleaches or detergents; these can discolor and
corrode various materials.
Use metal scrapers, sharp objects, steel wool, scouring pads,
abrasives, or solvents on the dispenser.
Use hot water above 140 degrees F (60 degrees C). This can
damage the dispenser.
17 P
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2.2 CLEANING AND SANITIZING SOLUTIONS
CLEANING SOLUTION: Mix a mild, non-abrasive detergent with clean, potable
water at a temperature of 90 to 110 degrees F. The mixture ratio is one ounce of
cleaner to two gallons of water. Prepare a minimum of five gallons of cleaning
solution. Do not use abrasive cleaners or solvents because they can cause
permanent damage to the dispenser. Ensure rinsing is thorough, using clean,
potable water at a temperature of 90 to 110 degrees F. Extended lengths of product
lines may require additional cleaning solution.
SANITIZING SOLUTION: Prepare a minimum of five gallons of sanitizing solution
according to the manufacturer’s recommendations and safety guidelines. Ensure
the solution provides 50 to 100 parts per million (PPM) chlorine. Any sanitizing
solution may be used as long as it is prepared as directed above. Extended lengths
of product lines may require additional sanitizing solution.
OTHER SUPPLIES NEEDED:
- Clean cloth towels
- Bucket
- Small brush (PN 22-0017) - included with installation kit.
- Extra nozzle
- Sanitary gloves
2.3 DAILYCLEANING
A. Carefully remove the nozzle housings by turning counterclockwise and pulling
down from the nozzle body.
B. Wash the nozzle housings in cleaning solution and rinse with clean warm water.
C. Wet a clean cloth in cleaning solution.
D. While the nozzle housing is removed, wipe down the perimeter and end of the
nozzle body.
WARNING!
Following sanitization, rinse with end-use product until there is no
aftertaste. Do not use a fresh water rinse. This is an NSF
requirement. Residual sanitizing solution left in the system creates
a health hazard.
For powder sanitizers, dissolve completely with water prior to
adding to the syrup system. Hot water will help dissolve powder
sanitizers.
Avoid getting sanitizing solution on circuit boards.
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E. Fill a cup with clean warm water and rinse nozzle body.
F. Make certain that the nozzle o-ring is not torn or otherwise damaged. If
necessary, replace damaged o-ring with Lancer PN 02-0231.
G. Wet the inner surface of the nozzle housing with water and reinstall the nozzle
housing by sliding it over the nozzle body and turning clockwise to lock in
position.
2.4 ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY
A. Disconnect power to the dispenser.
B. Remove the top cover.
C. Melt out any remaining ice from the bin.
D. Remove the splash plate, drip tray and front and rear bin covers.
E. Remove the agitator pin from the agitator shaft. Slide the agitator shaft rearward
out of the motor shaft and pull out of the rear bearing to remove.
F.Remove the dispensing wheel from the motor shaft by sliding rearward.
CONTINUED ON NEXT PAGE
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G. WHITE WHEEL SHROUD (PELLET ICE) G. BLACK WHEEL SHROUD (CUBED ICE)
H. Using the cleaning solution described in the “Cleaning and Sanitizing Solutions”
section and a clean cloth or soft brush, clean all removable parts, sides of ice bin,
ice chute and surface of aluminum casting.
I. Using hot water, thoroughly rinse away the cleaning solution.
J. Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described
in the “Cleaning and Sanitizing Solutions” section above, and wash all surfaces of
removable parts, sides of ice bin, ice chute liner, and surface of aluminum casting.
K. Wearing sanitary gloves, reassemble all removable parts.
L. Fill the unit with ice and replace the top cover.
M. Reconnect the dispenser to the power source. Ensure agitator clip is locked:
Remove the gasket which secures the
shroud by pulling it out.
Push the front section of the shroud back.
Pull the shroud up and out.
Remove the lower ice chute assembly.
Remove the dispensing wheel shroud.
Remove the lower ice chute assembly.
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