lancer Flavor Select 30 Manual

FLAVOR SELECT 30 (FS30)
ICE BEVERAGE DISPENSER
“Lancer” is the registered trademark of Lancer © 2008 by Lancer, all rights reserved.
LANCER
6655 Lancer Blvd.
San Antonio, Texas 78219
To order parts, call
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: cust[email protected]
www.lancercorp.com
Manual PN: 28-0558/04
7/18/08
Installation and Service Manual
ISO 9001:2000 Quality System Certified

TABLE OF CONTENTS
SPECIFICATIONS..............................................................................................................................................3
FS30 FEATURES...............................................................................................................................................4
LIST OF FS30 DISPENSERS............................................................................................................................4
ICE .....................................................................................................................................................................4
PRE-INSTALLATION CHECKLIST....................................................................................................................5
FS30 COUNTER CUTOUT ................................................................................................................................6
SAFETY..............................................................................................................................................................7
1. INSTALLATION ...........................................................................................................................................8
1.1 SELECTING ALOCATION FOR THE DISPENSER ..........................................................................8
1.2 UNPACKING THE DISPENSER ......................................................................................................10
1.3 DRAIN SPIDER................................................................................................................................10
1.4 INSTALLATION OVERVIEW 1 .........................................................................................................11
1.5 INSTALLATION OVERVIEW 2.........................................................................................................12
1.6 CONNECTING TO WATER SUPPLYLINES ...................................................................................13
1.7 CONNECTING CO2.........................................................................................................................14
1.8 CONNECTING TO ELECTRICAL POWER .....................................................................................14
1.9 INSTALLING THE FS30 DISPENSER.............................................................................................14
2. CLEANING AND SANITIZING .................................................................................................................16
2.1 GENERAL INFORMATION ..............................................................................................................16
2.2 CLEANING AND SANITIZING SOLUTIONS ...................................................................................17
2.3 DAILYCLEANING ............................................................................................................................18
2.4 ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY.................................................18
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX SYSTEMS...............20
2.6 ICE CHUTE CLEANING .................................................................................................................20
3. HOW TO OPERATE AND ADJUST THE LANCER FS30........................................................................21
3.1 NORMAL OPERATION ....................................................................................................................21
3.2 PROGRAMMING AND SETUP SOFTWARE...................................................................................21
3.3 PURGING THE CARBONATION SYSTEM .....................................................................................23
3.4 PURGING THE WATER AND SYRUP SYSTEM .............................................................................23
3.5 ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX)...........................................23
3.6 CARBONATOR PUMP MODIFICATIONS........................................................................................24
4. TROUBLESHOOTING...............................................................................................................................26
5. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..........................................................32
5.1 FINAL ASSEMBLY......................................................................................................................32-33
5.2 ICE CHUTE ASSEMBLY..................................................................................................................34
5.3 LANCER FLOW CONTROL VALVE (LFCV) ....................................................................................35
5.4 PELLET ICE ASSEMBLYAND PARTS LISTING.............................................................................36
5.5 WIRING DIAGRAM - 115V/60HZ.....................................................................................................37
5.6 PLUMBING DIAGRAM WITH VALVE WIRING................................................................................38
2
P.N. 28-0558/04
ABOUT THE FS30
The FS30 is designed using the highest quality materials and state-of-the-art technology
providing our customers with consistent quality and a unique drink experience.

FS30 SPECIFICATIONS
DIMENSIONS
Width: 30 in (762 mm)
Depth: 30.5 in (775 mm)
Height: 40.25 in (1022 mm)
SPACE REQUIRED
Left Side: 1 in (25 mm)
Right side: 1 in (25 mm)
Back: 1 in (25 mm)
Top: 6 in (152 mm)
Optional legs: 4 in (102 mm)
ELECTRICAL
115VAC/60Hz, 7AMPs,
805 Watts
WEIGHT
Without ice: 320 lbs (145 kg)
With ice: 620 lbs (281 kg)
Shipping: 356 lbs (161 kg)
ICE
Capacity: 290 lbs (132 kg)
Dispensable: 215 lbs (98 kg)
FITTINGS
Water for carbonator inlet:
3/8” barb
Plain water inlet: 3/8” barb
Brand syrup inlets: 3/8” barb
Injection flavor inlets: 1/4” barb
CO2inlet: 3/8” barb
PLAIN WATER
Min flowing pressure: 75 PSIG
(5.28 kg/cm2, 5.16 BAR)
CARBONATOR WATER SUPPLY
Min flowing pressure: 25 PSIG
(1.76 kg/cm2, 1.72 BAR)
Max static pressure: 50 PSIG
(3.52 kg/cm2, 3.45 BAR)
CARBON DIOXIDE (CO2)
Min pressure: 70 PSIG
(4.92 kg/cm2, 4.83 BAR)
Max pressure: 80 PSIG
(5.62 kg/cm2, 5.52 BAR)
3P.N. 28-0558/04

FS30 FEATURES
STANDARD FS30 DISPENSERS
85-14808-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 8 BRANDS / 12 FLAVORS, 115V/60Hz
85-14808N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 8 BRANDS / 12 FLAVORS, 115V/60Hz
85-14810-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 10 BRANDS / 12 FLAVORS, 115V/60Hz
85-14810N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 10 BRANDS / 12 FLAVORS, 115V/60Hz
85-14812-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 12 BRANDS / 12 FLAVORS, 115V/60Hz
85-14812N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 12 BRANDS / 12 FLAVORS, 115V/60Hz
85-14814-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz
85-14814N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 14 BRANDS / 12 FLAVORS, 115V/60Hz
85-14816-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, CUBED ICE
30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz
85-14816N-12 ICE BEVERAGE DISPENSER, ABOVE COUNTER MULTI BRAND, PELLET ICE
30 INCH WIDE, 16 BRANDS / 12 FLAVORS, 115V/60Hz
Dispensers using cubed ice may also use pellet ice if
properly configured (contact Lancer Customer Service or
your Sales Representative for more information).
Lancer dispensers will not dispense shaved or flaked ice.
Do not use bagged ice. Bagged ice will damage components.
Cold carbonation for consistently better
drink quality.
16 brands for over 112 flavor possibilities.
Add up to 12 bonus flavors to create an
exceptional drink experience.
Self-contained with multiple ice fill options.
Fits in current 30” IBD footprint.
“AirMix™” nozzles blend syrup and water in
mid-air for consistent drink delivery.
Large capacity removable drip tray and
cuprest.
Pellet ice-capable dispense available.
Lancer LFCV valves.
Keylock switch for valves.
Field configurable.
Front connection for products.
4
P
.N. 28-0558/04

PRE-INSTALLATION CHECKLIST
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before
shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the
unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the
damage on the freight bill and file a claim with carrier. Responsibility for damage to the dispenser
lies with the carrier.
POST MIX ACCESSORIES:
BIB SYSTEM:
DOUBLE CHECK:
CONSIDER THE LOCATION OF THE FOLLOWING BEFORE
INSTALLATION:
Water supply lines
Drain
Grounded electrical outlet
Heating and air conditioning ducts
Direct sunlight (avoid) or overhead lighting
Is the countertop level?
Is there enough space to install the dispenser? Be sure to include space for a top-mounted
ice machine, if necessary.
Can the countertop support the weight of the dispenser? Be sure to include the weight of an
ice machine (if necessary) plus the weight of the ice.
Does the top-mounted ice machine have a minimum clearance on all sides?
BIB Rack
BIB Regulator Set
BIB Connectors - ensure you have the correct connectors for syrup lineup.
BIB Syrup Boxes
CO2Regulator Set
Beverage Tubing
CO2Supply
Water Booster
Oetiker Clamps/Fittings
Water Regulator
5P
.N. 28-0558/04

FS30 COUNTER CUTOUT
30”
28 1/8”
15/16”
30 1/2”
23”
18 5/8”
1 5/8”
7 1/2”
1 1/2”
3“ DIAMETER OPTIONAL
3“
26”
15”
11 1/2”
2“
FRONT OF DISPENSER
OPTIONAL HOLES FOR FASTENING DISPENSER TO COUNTER WITH SCREWS
CUT OUT DASHED AREA
DRIPTRAY
6
P.N. 28-0558/04

7P.N. 28-0558/04
SAFETY
The minimum/maximum ambient operating temperature
for the dispenser is 40 to 90 degrees F.
The dispenser is for indoor use only.
AUTOMATIC AGITATION
The dispenser is equipped with automatic agitation and will activate
unexpectedly. Do not place hands or foreign objects in the ice storage
compartment. Unplug the dispenser during servicing, cleaning, and
sanitizing.
To avoid personal injury, do not attempt to lift the dispenser without
assistance. For heavier dispensers, use a mechanical lift.
GROUNDING
The dispenser must be properly electrically grounded to avoid serious
injury or fatal electrical shock. The power cord has a three-prong
grounded plug. If a three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all local electrical
codes when making connections. Each dispenser must have a separate
electrical circuit. Do not use extension cords. Do not connect multiple
electrical devices on the same outlet.
ALWAYS disconnect power to the dispenser before attempting any
internal maintenance. The resettable breaker switch should not be used
as a substitute for unplugging the dispenser from the power source to
service the unit. NOTE: the keyswitch does not turn off power to the
dispenser. It must be physically unplugged.
Only qualified personnel should service the internal components of the
dispenser. Avoid any contact with water when plugging in the dispenser.
CARBON DIOXIDE
Carbon Dioxide (CO2) is heavier than air and displaces oxygen. CO2is a
colorless, noncombustible gas with a faintly pungent odor. High
percentages of CO2may displace oxygen in the blood. Prolonged
exposure to CO2can be harmful. Personnel exposed to high
concentrations of CO2gas will experience tremors which are followed
rapidly by a loss of consciousness and suffocation. Strict attention must
be observed in the prevention of CO2gas leaks in the entire CO2and soft
drink system. If a CO2gas leak is suspected, immediately ventilate the
contaminated area before attempting to repair the leak.

8
P
.N. 28-0558/04
1. INSTALLATION
1.1 SELECTING ALOCATION FOR THE DISPENSER
MAKE SURE THE LOCATION MEETS THESE REQUIREMENTS:
A. Access to a dedicated, grounded 20 AMP electrical outlet.
B. Convenient to an open drain with access for soda, water, and syrup lines.
C. Sufficient clearance above the dispenser for servicing.
D. Counter can support the weight of the dispenser, the weight of the ice, and if necessary, an
icemaker. The total weight may exceed 800 pounds (363 kg).
E. Sufficient clearance on the sides, top and back for icemaker ventilation and air circulation. Refer
to your icemaker manufacturer for specifications.
F.If an icemaker is not top-mounted on the dispenser, make sure to provide sufficient clearance
(a minimum of 6 inches (40.6 cm)) to allow filling the dispenser with ice from a five gallon (19
liter) container.
G. Avoid direct sunlight and other heat sources.
THINGS TO CONSIDER:
Connecting lines can be run through the back of the dispenser or extend down through a counter
cutout. The dispenser may be installed directly on the countertop or on an optional leg kit (PN 82-
3484), if no icemaker is installed. If installed directly on the counter, the dispenser must be sealed
to the countertop.
LEVELING THE DISPENSER:
In order to facilitate proper dispenser drainage and carbonation, ensure that the dispenser is level,
front to back and side to side. Place a level on the top of the rear edge of the dispenser. The bub-
ble must settle between the level lines. Repeat this procedure for the remaining three sides. Level
unit if necessary.

9P.N. 28-0558/04
_______________________________________________________________
FS30 DISPENSER WITH ICEMAKER
Install the icemaker per
manufacturer specifications. Points
of consideration include drainage,
ventilation, and drop zones.
An adapter plate is required when
installing an icemaker. Contact your
Sales Representative or Lancer
Customer Service for more
information.
Abin thermostat is required in
order to control the level of ice in the
dispenser. Contact your icemaker
manufacturer to obtain the correct
bin thermostat.
Ensure the icemaker is installed
properly to allow for removal of the
merchandiser.
Ensure manual fill is accessible.
Clean and maintain icemaker per
manufacturer’s instructions.
ENSURE SUFFICIENT CLEARANCE
FOR FILLING WITH ICE
FS30 DISPENSER, NO ICEMAKER
ENSURE KEYSWITCH
IS ACCESSIBLE

10
P.N. 28-0558/04
1.2 UNPACKING THE DISPENSER
A. Set the shipping carton upright on the floor.
B. Cut band, remove.
C. Open the top of the carton and remove the interior packing.
D. Lift the carton up and off the dispenser.
E. Remove the wood shipping base from the bottom of the dispenser. Support dispenser while
removing the shipping base to prevent damage to the dispenser.
1.3 DRAIN SPIDER
The drain spider is located directly in the center of the bin under the ice shroud. The coldplate has
a cavity designed to hold the drain spider. During shipment or installation, the drain spider may
become dislodged from its original position.
Prior to installing the dispenser, ensure the drain spider is in the correct position. This will prevent
drain clog issues. Inspect the lower bin area and reach under the shroud to ensure the drain spider
is secure in the coldplate cutout. If the spider is not in place, proceed with the following steps:
A. Remove agitator clip and pin from agitator bar.
B. Remove agitator bar from paddle wheel.
C. Remove paddle wheel.
D. Remove ice shroud by lifting back then out of bin.
E. Locate drain spider and reinstall in the coldplate cavity where drain line exits (see figure above).
F. Reinstall all components. Ensure agitator clip is locked:

11 P
.N. 28-0558/04
1.4 INSTALLATION OVERVIEW 1

12
P.N. 28-0558/04
1.5 INSTALLATION OVERVIEW 2

13 P.N. 28-0558/04
1.6 CONNECTING TO WATER SUPPLY LINES
A. Use a filter in the water line to avoid equipment damage and beverage off-taste. Check the
water filter periodically, as required by local conditions.
B. Protect the water supply by means of an air gap, a backflow prevention device, or another
approved method that complies with NSF standards. Aleaking inlet water check valve will allow
carbonated water to flow back through the pump when it is shut off and contaminate the water
supply. Ensure the backflow prevention device complies with ASSE and local standards. It is
the responsibility of the installer to ensure compliance.
C. Provide an adequate potable water supply. Water pipe connections and fixtures directly
connected to a potable water supply must be sized, installed, and maintained according to
federal, state, and local laws.
D. For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI. If the
water pressure is lower than 75 PSI flowing, use a water booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet and a water booster is
NOT installed, water products will not hold a proper flow rate or water/syrup ratio. Flow
conditions at the nozzle can also be affected, causing poor nozzle coning and mixing.
NOTE: The Lancer Water Booster/Tank (PN MC-163172) is offered as a kit. The water booster
must be installed as close as possible to the plain water circuit inlet.
E. For the soda water supply line, do not exceed 50 PSI for the inlet water static pressure going
into the carbonator pump. If the static water pressure exceeds 50 PSI, install a water regulator
before the carbonator water inlet.
NOTE: Install the water regulator (Lancer PN 18-0306) included with unit as close as possible
to the water carbonator pump inlet. The recommended water pressure value feeding the
carbonator is a minimum of 25 PSI. If the normal water pressure does not exceed 50 PSI, but
fluctuates over this value (for example, when water usage on other equipment connected to the
same water supply causes pressure spikes), use a water regulator.
WARNING!
Do not connect to a hot water or soft water source. This causes excessive
foaming.
WARNING!
Do not operate the carbonator pump with the water supply off. Doing so can
damage components and void the warranty.

14
P.N. 28-0558/04
1.7 CONNECTING CO2
A. Provide a regulated CO2 supply to the dispenser through a 3/8 inch supply line. The maximum
pressure is 80 PSI.
1.8 CONNECTING TO ELECTRICAL POWER
A. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug
into a wall electrical outlet unless the current shown on the serial number plate agrees with local
current available.
1.9 INSTALLING THE FS30 DISPENSER
A. Remove the cup rest, drip tray, splash plate, and top cover from the unit.
B. Remove the cover plate at the back of the unit (if not a through-the-counter installation).
C. Connect the plain water supply line and the water supply for the carbonator to the 3/8 inch barb
fittings at the front of the unit.
For the plain water supply line, the inlet water flowing pressure should be at least 75 PSI. If the
water pressure is lower than 75 PSI flowing, use a water booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a water booster is
NOT installed, water products will not hold a proper flow rate or water/syrup ratio. Flow
conditions at the nozzle can also be affected, causing poor nozzle coning and mixing.
NOTE: The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit. The Water Booster
must be installed as close as possible to the plain water circuit inlet.
For the soda water supply line, do not exceed 50 PSI for the inlet static water pressure going
into the carbonator pump. If the static water pressure exceeds 50 PSI, install a water regulator
in front of the carbonator water inlet.
NOTE: Install the water regulator (Lancer PN 18-0306) as close as possible to the water
carbonator pump inlet.
The recommended water pressure value feeding the carbonator is a minimum of 25 PSI. If the
normal water pressure does not exceed 50 PSI, but fluctuates over this value (for
example, when water usage on other equipment connected to the same water supply causes
pressure spikes), use a water regulator.
The dispenser must be electrically grounded. The power cord has a three-prong
grounded plug. If a three-holed grounded electrical outlet is not available, use
an approved method of ensuring a proper ground to the dispenser.
WARNING!
Excessive CO2 pressure can damage components.

P
.N. 28-0558/04
D. Place the CO2cylinder with the CO2regulator in a serviceable location and route the CO2
supply line (75 PSI) to the 3/8 inch barb fitting at the front of the unit.
E. Connect the syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit. Connect
other end to BIB pumps.
F.Connect the flavor injection lines to the barb fittings at the front of the unit.
G. Install the drip tray and extend the hose to an open drain.
H. Insulate drain lines with a closed cell insulation. Ensure that the insulation covers the entire
length of the drain hose, including fittings. To prevent condensation from forming, install the
drain so that water does not collect in sags or other low points. NOTE: Pouring hot water into
the drain may cause the drain tube to collapse. Allow only lukewarm or cold water to enter drain
tube. Pouring coffee, tea, and similar substances into the drain can cause the drain tube to
become clogged.
I. Install the cup rest and splash plate.
J. Connect the power cord to a grounded electrical outlet.
K. Test motor operation by pushing the ice chute.
L. Clean and sanitize the dispenser (see section 2).
M. Fill the dispenser half full with ice. Test ice delivery by pushing the ice chute.
N. Fill the dispenser with ice.
O. Install the top cover.
P. Set the brix ratio for beverage dispensing valves according to the manufacturer's instructions.
The bin agitation system will operate automatically. Do not place hands in the
bin or the ice chute.

16
P.N. 28-0558/04
2. CLEANING AND SANITIZING
2.1 GENERAL INFORMATION
Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF
guidelines. The equipment must be cleaned and sanitized after installation is complete. The
operator of the equipment must provide continuous maintenance as required by this
manual and state and local health department guidelines to ensure proper operation and
sanitation requirements are maintained.
NOTE: The cleaning and sanitizing procedures provided in this manual pertain to the Lancer FS30
dispenser. If other equipment is being cleaned, follow the guidelines established for that equipment.
Cleaning and sanitizing should be performed by trained personnel only. Use sanitary gloves.
Observe applicable safety precautions. Follow instruction warnings on the product.
Disconnect the dispenser from the power source before removing any parts
from the bin. Automatic agitation can occur at any time.
WARNING!
When installing an icemaker on the dispenser, use a bin thermostat to control
the ice level (see below). This will prevent damage to the dispensing
mechanism. The bracket for mounting a thermostat is located in the ice bin.
During the automatic agitation cycle and while dispensing ice, ensure there is
adequate space between the top of the ice level and the bottom of the icemaker
so the ice can move without obstruction.
Contact your icemaker manufacturer for information on a suitable bin
thermostat.

17 P.N. 28-0558/04
DO NOT
2.2 CLEANING AND SANITIZING SOLUTIONS
CLEANING SOLUTION: Mix a mild, non-abrasive detergent with clean, potable water at a
temperature of 90 to 110 degrees F. The mixture ratio is one ounce of cleaner to two gallons of water.
Prepare a minimum of five gallons of cleaning solution. Do not use abrasive cleaners or solvents
because they can cause permanent damage to the unit. Ensure rinsing is thorough, using clean,
potable water at a temperature of 90 to 110 degrees F. Extended lengths of product lines may
require additional cleaning solution.
SANITIZING SOLUTION: Prepare a minimum of five gallons of sanitizing solution according to
manufacturer’s recommendations and safety guidelines. Ensure the solution provides 50 to 100
parts per million (PPM) chlorine. Any sanitizing solution may be used as long as it is prepared as
directed above. Extended lengths of product lines may require additional sanitizing solution.
OTHER SUPPLIES NEEDED:
- Clean cloth towels
- Bucket
- Small brush (PN 22-0017) - included with installation kit.
- Extra nozzle
- Sanitary gloves
WARNING!
Following sanitization, rinse with end-use product until there is no aftertaste. Do
not use a fresh water rinse. This is an NSF requirement. Residual sanitizing
solution left in the system creates a health hazard.
For powder sanitizers, dissolve completely with water prior to adding to the
syrup system. Hot water will help dissolve powder sanitizers.
Avoid getting sanitizing solution on circuit boards.
Disconnect water lines when cleaning and sanitizing syrup lines, to avoid
contamination.
Use strong bleaches or detergents; these can discolor and corrode various
materials.
Use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or
solvents on the dispenser.
Use hot water above 140 degrees F (60 degrees C). This can damage the
dispenser.

18
P
.N. 28-0558/04
2.3 DAILYCLEANING
A. Carefully remove the nozzle housings by turning counterclockwise and pulling down from the
nozzle body.
B. Wash the nozzle housings in cleaning solution and rinse with warm water.
C. Wet a clean cloth in cleaning solution.
D. While the nozzle housing is removed, wipe down the perimeter and end of the nozzle body.
E. Fill a cup with warm water and rinse nozzle body.
F.Make certain that the nozzle o-ring is not torn or damaged. If necessary, replace damaged
o-ring with Lancer PN 02-0231.
G.Wet the inner surface of the nozzle housing with water and reinstall the nozzle housing by
sliding it over the nozzle body and turning clockwise to lock in position.
2.4 ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY
A. Disconnect power to the dispenser.
B. Remove the top cover.
C. Melt out any remaining ice from the bin.
D. Remove the splash plate, drip tray and front and rear bin covers.
E. Remove the agitator pin from the agitator shaft. Slide the agitator shaft rearward out of the motor
shaft and pull out of the rear bearing to remove.
F.Remove the dispensing wheel from the motor shaft by sliding rearward.
(CONTINUED ON NEXT PAGE)

19 P.N. 28-0558/04
G. WHITE WHEEL SHROUD (PELLET ICE) G. BLACK WHEEL SHROUD (CUBED ICE)
H. Using the cleaning solution described in the “Cleaning and Sanitizing Solutions” section and a
clean cloth or soft brush, clean all removable parts, sides of ice bin, ice chute and surface of
aluminum casting.
I. Using hot water, rinse the cleaning solution thoroughly.
J. Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described in the
“Cleaning and Sanitizing Solutions” section above, and wash all surfaces of removable parts,
sides of ice bin, ice chute liner, and surface of aluminum casting.
K. Wearing sanitary gloves, reassemble all removable parts. Ensure agitator clip is locked.
L. Fill the unit with ice and replace the top cover.
M. Reconnect power to the dispenser.
Remove the gasket which secures the shroud by
pulling it out.
Push the front section of the shroud back.
Pull the shroud up and out.
Remove the lower ice chute assembly.
Remove the dispensing wheel shroud.
Remove the lower ice chute assembly.

20
P
.N. 28-0558/04
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS -
BAG-IN-BOX SYSTEMS
NOTE: Extended lengths of product lines may require more time for flushing and rinsing lines than
described below.
A. Disconnect the syrup quick disconnect coupling from the syrup packages and connect the
coupling to a bag valve removed from an empty Bag-in-Box (BIB) package.
B. Place the syrup inlet line in a clean container filled with clean, potable, room temperature water.
Activate the valve until water is dispensed. Flush and rinse the line and fittings for a minimum of
sixty seconds to remove all traces of residual product.
C. Make the sanitizing solution. Place the syrup inlet line in a container filled with sanitizing solution.
D. Activate the valve and draw sanitizing solution through the line for a minimum of sixty seconds.
This will ensure the line is flushed and filled with sanitizing solution. Allow the line to stand for at
least thirty minutes.
E. Remove the bag valve from the quick disconnect coupling and reconnect the syrup inlet line to
syrup package. Ready the unit for operation.
F.Draw drinks to refill the lines and to flush the sanitizing solution from the dispenser.
NOTE: Do not follow the sanitization procedure with a fresh water rinse. Purge only with end-use
product until there is no aftertaste. This is an NSF requirement.
G. Test the dispenser for proper operation. Taste the dispensed product to ensure there is no off-
taste. If off-taste is found, flush the syrup system again.
H. Repeat cleaning, rinsing, and sanitizing procedures for each valve and circuit.
2.6 ICE CHUTE CLEANING
It is recommended to perform this procedure monthly, or more often if desired. Use the cleaning
solution described above. An alternate solution of one part water to one part vinegar may be used
to remove water spots and calcium deposits.
A. Turn off power to the dispenser.
B. Remove merchandiser.
C. Unhook the spring from the upper ice chute by pulling up and out.
D. Remove the lower chute by carefully spreading apart the arms of the lower chute.
E. Mix the cleaning solution. Put a portion of the solution into a spray bottle. Soak the lower chute
in the remaining solution.
F. Spray the upper chute with the cleaning solution.
G. With a soft sponge, clean the inside of the upper and lower chutes.
H. Rinse the lower chute thoroughly.
I. Dry the lower chute thoroughly.
J. Empty the cleaning solution from the spray bottle, then refill with plain water. Rinse the upper
chute thoroughly.
K. Dry the upper chute.
L. Reinstall the lower ice chute onto the upper chute, then reinstall the spring.
M. Reinstall merchandiser.
N. Reconnect power to the dispenser.