lancer 21000165 Manual

www.lancerbeverage.com
Installation, Operation &
Service Manual
VERSAPOUR VALVES

VersaPour Manual
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Hoshizaki Lancer reserve the right to change specifications without notice.
Images are for illustration purposes only as product may vary. No 066 30 October 2017
Table of contents
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and should be handed over to the operator after
the installation and preserved for any further consultation that may be necessary. Please read carefully the
guidelines and warnings contained herein as they are intended to provide the user with essential information
for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the
user on the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of
shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton
for visible damage. If damage exists, have the carrier note the damage on the freight bill and file a claim with
carrier. Responsibility for damage to the dispenser lies with the carrier.
The installation and relocation, if necessary, of this product must be carried out by qualified
personnel with up-to-date safety and hygiene knowledge and practical experience, in accordance
with current regulations.
1. Specifications and Features ............................................................................................ 3
1.1. Models..........................................................................................................................................3
1.2. Product Features..........................................................................................................................3
1.3. Specifications ...............................................................................................................................3
2. Safety Information............................................................................................................ 4
2.1. Safety Instructions........................................................................................................................4
3. Installation ........................................................................................................................ 4
3.1. Removal of Existing Valve ...........................................................................................................4
3.2. Installation of Valve......................................................................................................................4
3.3. Adjust Water Flow........................................................................................................................5
3.4. Adjust Water to Syrup Ratio.........................................................................................................6
3.5. Portion Control Programming.......................................................................................................6
4. Cleaning and Sanitizing ................................................................................................... 7
4.1. Daily Cleaning ..............................................................................................................................7
4.2. Bi-Weekly Sanitising.....................................................................................................................7
5. Assembly Diagrams & Parts List..................................................................................... 8
5.1. VersaPour Assembly (Model 100 SSL, PB, PC 3.0 oz/sec)........................................................8
5.2. VersaPour Assembly Parts List....................................................................................................9
5.3. Mounting Block...........................................................................................................................10
5.4. Tools...........................................................................................................................................10
5.5. Additional Valve Kits...................................................................................................................11
5.6. Label Size...................................................................................................................................11
6. Trouble Shooting............................................................................................................ 11
7. Certificate of Warranty ................................................................................................... 13

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Hoshizaki Lancer reserve the right to change specifications without notice.
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1. Specifications and Features
1.1. Models
Part Number Description
21000165 VALVE VERSAPOUR 3.0 OZ SSL
21000166 VALVE VERSAPOUR 3.0 SS METAL LVR
21000175 VALVE VERSAPOUR 3.0 LVR
21000176 VALVE VERSAPOUR 3.0 PB
21000177 VALVE VERSAPOUR 3.0 PC
21000178 VALVE VERSAPOUR 3.0 PC W/O MOUNTING BLOCK (MB)
21000179 VALVE VERSAPOUR 3.0 LVR W/O MB
21000180 VALVE VERSAPOUR 3.0 PB W/O MB
21000181 VALVE VERSAPOUR 3.0 OZ SSL W/O MB
21000182 VALVE VERSAPOUR METAL 3.0 W/O MB
1.2. Product Features
The VersaPour is a post-mix valve that utilizes electrical and mechanical components to actuate
the paddle arms and combine syrup and carbonated/plain water to dispense the finished
beverage.
1.3. Specifications
Actuations Self-Serve Push Button Portion Control
Lever
Flowing Pressures at
Valve
Minimum
Water/Soda
40 PSIG (0.276 MPA)
Syrup (Sugar)
20 PSIG (0.138 MPA)
Syrup (Diet)
20 PSIG (0.138 MPA)
Maximum
Water/Soda
110 PSIG (0.758 MPA)
Syrup (Sugar)
70 PSIG (0.483 MPA)
Syrup (Diet)
70 PSIG (0.483 MPA)
Electrical Requirements 24 VAC, 50/60 Hz
Flow
Rate
Minimum 1.5 oz/sec (44.4 ml/sec)
Maximum 3.0 oz/sec (88.8 ml/sec)
Flow Control Water and Syrup flow individually
adjustable. Syrup operates with both
sugar and diet syrups.
Operating
Temperature
Minimum 32° F (0° C)
Maximum 105° F (40.6° C)
MOUNTING: Mounts onto all industry standardized valve mounting patterns
SODA/WATER BUTTON: Optional kit that can be retrofitted in field

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Hoshizaki Lancer reserve the right to change specifications without notice.
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Closed Position
2. Safety Information
2.1. Safety Instructions
For your personal safety, and that of others working around you please read, understand, and
follow thoroughly all safety instructions included in this manual.
•Review all applicable WHS (Work Health and Safety) regulations.
•Learn how to operate the Appliance and use the controls properly.
•Ensure that the Appliance is maintained according to service manual instructions.
•Do not allow any unauthorised modifications to the machine.
3. Installation
3.1. Removal of Existing Valve
NOTE: Water, Syrup and CO2 systems must be depressurised prior to removing existing
valves
•Turn OFF carbonated water supply and plain water supply to dispenser to depressurize the
system.
•Disconnect syrup connector at syrup container.
•Operate each valve to ensure complete depressurization of water and syrup in the system,
CO2 will still flow from the valve after water and syrup are emptied.
•Turn OFF CO2 at the supply.
•Operate each valve to depressurize CO2 from the lines.
•Remove existing valve and mounting block. Reuse the mounting block screws
3.2. Installation of Valve
Caution If dispenser is connected to electrical power, the unit must be properly
grounded to avoid possible fatal electrical shock or serious bodily injuries.
•Slide I.D. panel up to expose cover mounting screw.
•Loosen mounting screw, DO NOT REMOVE, then remove cover.
•Turn both stems on mounting black to the closed position.
•Lift up wire retainer and remove mounting block from the valve.
•Replace inlet water and syrup o-rings on dispenser valve fittings.
Make sure to lubricate new o-rings with water or FDA approved
lubricant.
•Connect wiring to pressure switch in product line (24 VAC power
supply required).
•Install mounting block to valve plate using four (4) mounting screws removed from existing
mounting block.
•Install valve on mounting block. Push wire retainer down. This will lock valve to mounting
block. White stems must be in closed position.
•Turn on carbonator water supply and syrup supply to dispenser.

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Open Position
•Turn both white stems on mounting block to the open position. Top of
the stem will lock wire retainer in position.
•If electric version, reconnect to 24 VAC power supply.
•Operate the valve momentarily to ensure flow of carbonated water
and syrup.
NOTE: Versapour Model 100 valves are factory preset for a flow
rate of 3.0 oz/sec; an adjustment may be required.
•Install cover on valve and tighten cover mounting screw.
•Slide down I.D. panel.
3.3. Adjust Water Flow
NOTE: VersaPour Valve - The water flow for the Model 100 may be adjusted from 1.25
oz/sec (37 ml/sec) to 2.50 oz/sec (74 ml/sec). The restricted flow adjustment plug (Model
100) adjusts to a maximum flow of 2.0 oz/sec (59.2 ml/sec).
•Slide up I.D. panel until flow control adjustments are
exposed.
•Remove nozzle by twisting counter clockwise and pulling
down.
•Remove diffuser by pulling down.
•Install LANCER syrup separator (red) (HL 22000006 for
Model 100 valves) in place of the nozzle.
•Activate valve to fill separator syrup tube.
•Hold a LANCER brix cup under syrup seperator.
Dispense water and syrup into cup for two (2) seconds.
Divide number of ounces (ml) of water in cup by two (2)
to determine water flow rate per second.
•To obtain desired water flow rate, use a screwdriver
to adjust water flow control.

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3.4. Adjust Water to Syrup Ratio
•Hold LANCER ratio cup under the syrup separator and
activate valve. Check ratio.
•To obtain desired ratio, use screwdriver to adjust syrup
flow control, (See previous page).
•Remove syrup separator.
•Install diffuser and nozzle.
•Slide down I.D. panel.
3.5. Portion Control Programming
NOTE: The Portion Control Keypad for the VersaPour valve
operates at the touch of a finger and has 5 actuators
(selections): small, medium, large, extra large, and pour/cancel.
The Portion Control Keypad has three (3) automated features: a
five (5) second timer for setting the flow rate, a no top off pour
feature, and a top off pour feature.
Portioned Drink Dispense
•Fill any cup with the appropriate amount of ice and place
underneath the nozzle.
•Touch the appropriate portion size button. The valve will pour the
appropriate amount determined by the selection in the previous step.
Flow Rate Setting
•Place a ratio cup underneath the nozzle.
•Touch the Small and Large size buttons at the same time.
•The valve will pour for five (5) seconds.
•4. Use the amount poured to adjust flow rate as needed, (See previous
page).
No Top Off Programming
•Place a cup underneath the nozzle.
•Slide the ID Panel up on the Valve Cover to gain access to Valve LED light located on the back
of the ID Panel
NOTE: When programming slide the ID panel up, removal is not required.
This will enable the blinking LED to be viewed, reflecting on the top of the
valve cover.
•To enter programming mode, touch the small and extra large sizes at the
same time.
•To set the portions, touch the corresponding portion size button until the
desired liquid level is obtained.
NOTE: There is a timeout feature that will exit programming mode after
25.5 seconds of continuous pouring or 25.5 seconds of inactivity. If
timeout occurs, all data will be retained; however you must re-enter
programming mode to set any remaining sizes.
•Press any of the different size buttons to save the portion data.
•To exit programming mode, touch the pour/cancel button.

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Top Off Programming
•Place a cup underneath the nozzle.
•To enter programming mode, touch the small and extra large sizes at the
same time.
•To set the portions, touch the corresponding portion size button until the
desired liquid level is obtained.
NOTE: There is a timeout feature that will exit programming mode after
25.5 seconds of continuous pouring or 25.5 seconds of inactivity. If
timeout occurs, all data will be retained; however you must re-enter
programming mode to set any remaining sizes.
•To set the top off portion, let foam settle and touch the same portion
button again until the cup is full.
•To exit programming mode, touch the pour/cancel button.
4. Cleaning and Sanitizing
4.1. Daily Cleaning
NOTE: Nozzle and Diffuser must be cleaned daily.
•Remove nozzle by twisting counter clockwise and pulling
down.
•Remove diffuser by pulling down.
•Rinse nozzle and diffuser with warm water.
•Wash nozzle and diffuser with mild cleaning solution in
warm water. Ensure that cleaning solution is thoroughly
rinsed from nozzle and diffuser. Residual solution will
cause foaming and off taste in finished product.
•Reinstall diffuser and nozzle.
NOTE: Ensure compliance with the instructions of the dispenser manufacturer to properly
clean and sanitize the nozzle and diffuser and ensure no off-taste is present.
4.2. Bi-Weekly Sanitising
•Nozzle and diffuser must be sanitized bi-weekly. Comply with the instructions of the dispenser
manufacturer to properly sanitize the nozzle and diffuser, and ensure no off-taste is present.

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Hoshizaki Lancer reserve the right to change specifications without notice.
Images are for illustration purposes only as product may vary. No 066 30 October 2017
5. Assembly Diagrams & Parts List
5.1. VersaPour Assembly (Model 100 SSL, PB, PC 3.0 oz/sec)
27
(B)
27
(A)

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5.2. VersaPour Assembly Parts List
PARTS LIST
ITEM
PART NO.
HL PART NO.
ALT. PART NO.
DESCRIPTION
1 04-0267/02 21000220 SCR,8-16X.5,PLSTI,HHSW/W,SS
2 03-0433/02 21000119 RETAINER FLOW CONTROL LEV
3 05-1919 21000032 PLUG ADJUSTMENT LEV
4
02-0126
79020126
ORING 2-109 97-0999 (GO-109)
5 05-0262/04 21000014 BONNET FLOW CONTROL LEV VALVE
6 02-0132 21020132 ORING LANCER
7 03-0171 21030171 SPRING SODA LANCER VALVE
8 03-0169 21030169 SPRING SYRUP FLOW CONTROL LEV
9 81-0275 21810275 PISTON,WATER,3OZ,VALVE
10 81-0273 21810273 PISTON,SYRUP,3OZ,VALVE
11 02-0132 21020132 ORING LANCER
12 81-0274 21810274 SLEEVE SYRUP LANCER 3OZ VALVE
13 04-0486 21000203 SCR,8-32X.270,PLNHD,PH/SL,MS
14 05-0234/01 21000204 PLUG,SMALL
15 05-1108/03 15000228 PLATE BOTTOM LEV 4.5OZ
16 04-0270 21000206 SCR,6-19X.910,PHD,PH/SL,PLT
17 05-1593/02 21051593 DIFFUSER VERSAPOUR 3.0OZ
18 05-3242 21000207 NOZZLE,BLACK,VERSAPOUR
19
54-0183/04
21000208
NOZZLE ASSY, 2-SHOT 4.5OZ/S
20 04-0310 21000209 SCR,8-16X.600,PHD,PH/SL,PLT
21* 05-0491/01 21000210 FILLER,LEV,PUSHBUTTON
22 05-0235 21000205 PLUG,LARGE
23 05-1109/01 21000211 BODY,LOWER,PRESSURE,4.5
24 03-0143 21000030 SPRING BANJO VALVE LEV
25 82-3869/01 21000212 PADDLE ARM,SIMRIT COMPOUND C
26** 03-0081 21000037 SPRING LEVER LEV VALVE
27** 05-0776/02 21540165 LEVER,ELECTRIC,SELF-SERV,LEV
27A
30-5416
21000117
LEVER SS METAL
27B 05-0231 21000025 LEVER SHORT
28 05-0238/06 21000054 YOKE LEV VALVE
29
05-1110/04
21000214
BODY UPPER, LEV
30 03-0233 21030233 RETAINER VALVE LEV VOL
31 10-0117/04 87000069 ARMATURE LEV VALVE
32** 05-0935 21000215 PLUG,CHERRY SWITCH
33
03-0125
21000038
SPRING SOLENOID LEV
34 52-1248/03 21521248 COIL HARNESS ASSY LEV
35 52-3630 21000216 ID PANEL ASSY, LPV, PB
36 52-3632 21000217 ID PANEL ASSY, LPV,PC
37 05-3241 21000218 PANEL,ID,BLACK,VERSAPOUR
38 05-3240 21000219 COVER,BLACK,VERSAPOUR
* denotes part only applicable in Versa Pour PB & PC
** denotes part only applicable in Versa Pour SSL, short lever

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5.3. Mounting Block
PARTS LIST
ITEM
PART NO.
HL PART NO.
ALT. PART NO.
DESCRIPTION
- 82-0274 21000010 MOUNTING BLOCK ASSY
- 82-2658 21822658
3 WAY MOUNTING BLOCK ASSY –
WATER/SODA + SYRUP (NOT SHOWN)
3 05-0266 21000221 STEM, VALVE, MOUNTING BLOCK
4 05-0267 21000052 WASHER
5 02-0047 79001049 O-RING
6 04-0269 79000117 SCREW
7 03-0087 21000222 RETAINER, STEM, VALVE, MNT BLK
8 05-0265 21000026 MOUNTING BLOCK
22 02-0126 79020126 O-RING
5.4. Tools
PARTS LIST
PART NO.
HL PART NO.
ALT. PART NO.
DESCRIPTION
54-0201 / 01 22000006 SEPARATOR LEV 4.5OZ VERSAPOUR
52-1950 22521950 FLOW CONTROL EXTRACTOR TOOL
SEPARATOR

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5.5. Optional Valve Kits
PARTS LIST
PART NO.
HL PART NO.
ALT. PART NO.
DESCRIPTION
85-5172 21000183 KIT LEV VERSAPOUR SODA BUTTON
5.6. Label Size
52mm wide x 73mm high (±0.5mm)
6. Trouble Shooting
TROUBLE
CAUSE
REMEDY
Water leakage around
nozzle. • Damage to sealing surface of nozzle • Replace nozzle.
Leakage between
upper and lower
bodies.
• One or more retaining screws loose.
• Paddle arm assemblies are
worn or damaged
• Tighten all six (6) retaining screws.
• Replace paddle arm assemblies.
Miscellaneous leakage. • Gap between parts.
• Damaged or improperly installed o-
rings.
• Tighten appropriate retaining screws
• Replace or adjust appropriate o-rings
Insufficient water flow. • Water flowing pressure is too low, or
restricted
• Foreign debris in water flow controls.
• Check incoming water from carbonator to
ensure minimum flowing pressure. See
SPECIFICATIONS.
• Check stems on mounting block to ensure it is
in fully OPEN position.
• Remove water flow control from upper body
and cleanout any foreign materials to ensure
smooth free piston movement.

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TROUBLE
CAUSE
REMEDY
Insufficient syrup flow. • Syrup flowing pressure is too low, or
restricted
• Foreign debris in syrup flow controls.
• Check incoming syrup to ensure minimum
flowing pressure. See SPECIFICATIONS.
• Check shutoff on mounting block to ensure it is
in fully OPEN position.
• Remove syrup flow control from upper body
and cleanout any foreign materials to ensure
smooth free piston movement.
Erratic Ratio Brix. • Incoming water and/or syrup supply
not
at sufficient flowing pressure.
• Foreign debris
in water and/or syrup flow
controls.
• Check incoming water and syrup supply to
ensure sufficient flowing pressure.
•
Remove flow controls and clean out any foreign
materials to ensure smooth free piston
movement.
No product dispensed. • Water and syrup shutoffs are not fully
OPEN.
• Ensure cup lever arm, or I.D.
Panel actuator is actuating
switch.
• Electric current is not reaching valve.
• Improper or inadequate water or syrup
supply.
• Check stems on mounting block to ensure they
are in fully OPEN position.
• If not, repair or replace.
• Check electric current supplied to valve. See
SPECIFICATIONS. If current is adequate,
check solenoid coil and switch. Replace if
necessary.
• Remove valve from mounting block and open
stems slightly and check to
ensure proper water
and syrup supply. If no supply
, check dispenser
for freeze-up or other problems.
Water only dispensed,
no syrup; or syrup only
dispensed, no water.
• Water or syrup stem on mounting block
not fully OPEN.
• Improper or inadequate water or syrup
supply.
• Check stems on mounting block to ensure they
are in full OPEN position.
• Remove valve from mounting block and open
stem slightly to check for proper syrup and
water supply. If no supply, check dispenser for
freeze-up or other problems.
Valve will not shut off. • Cup Lever may be sticking or binding
• Switch not actuating properly.
• Solenoid armature not returning to
bottom position.
• Debris or damage to Paddle arms.
• Correct or replace lever.
• Check switch for free actuation.
• Replace defective solenoid armature or spring.
• Remove debris and/or replace damaged
paddle
arms.
Excessive Foaming • Incoming water or syrup temperature
too high.
• Water flow rate too high.
• Nozzle and diffuser not clean.
• Nozzle and diffuser not properly
installed.
• CO2 pressure too high.
• Correct at dispenser.
• Re-adjust and reset Brix.
• Remove and clean.
• Remove and install properly.
• Check for proper pressure setting.
No syrup-out light. (If
equipped.) • Burned out or defective lamp. • Faulty wiring and/or pressure
switch in product line.
• Replace harness.
• Repair or replace.

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7. Certificate of Warranty
It is the policy of Hoshizaki to provide to its current customers, warranty for all equipment supplied and
installation work performed within a specified period.
Parts and Equipment
Lancer provides a warranty period of twelve (12) months from the date of original invoice for all
manufactured parts. Repair or replacement of defective parts will be at the sole discretion of Lancer.
Changeover parts will be invoiced to the customer at the customer’s normal purchase cost and upon
return of the warranty item and validation of the claim, the invoice will be credited.
Installations
Lancer provides a warranty period of twelve (12) months from the date of final invoice for workmanship
after the completion of any installation work, provided the parts and labour are completed by Lancer or
its subcontractor.
Labour
Lancer will not normally cover any labour costs associated with a warranty claim. Subject to the
approval of the Divisional Sales Manager, Lancer may choose to reimburse the customer for some or
all labour costs associated with a warranty claim. Any claim for labour costs must be authorized by
Lancer prior to the work being undertaken.
Exclusions
Lancer will not accept any liability or cost associated with any consequential losses (such as loss of
syrup or beer), loss of profit or damage to property as a result of faulty product.
Warranty shall not apply:
•If in the opinion of Lancer, the equipment has been used in a situation the equipment has not been
designed for;
•If in the opinion of Lancer, the equipment has been subject to abuse, negligence or accident;
•If connected to improper, inadequate or faulty power, water or drainage service or operated using
incorrect, insufficient or contaminated lubricants, coolants, refrigerants or additives;
•Where the product is installed, maintained or operated otherwise than in accordance with the
instructions supplied by Lancer;
•Where the product has been damaged by foreign objects;
•Where the product has been serviced, repaired, altered or moved otherwise than by Lancer or its
nominees or using other than Lancer approved replacement parts.
To obtain full details of your warranty and approved service agency, please contact your
dealer/supplier, or the nearest Hoshizaki Office.
Hoshizaki Lancer TEL: [phone] FAX: [phone]