LAUNCH TECH X-431 ADAS PRO User manual

LAUNCH X-431 ADAS PRO CalibrationTool User Manual
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Copyright Information
Copyright © 2019 by LAUNCH TECH. CO., LTD. All rights reserved. No part of this
publication may be reproduced, stored in a retrieval system, or transmitted in any form
or by any means, electronic, mechanical, photocopying, recording or otherwise, without
the prior written permission of LAUNCH.
Neither LAUNCH nor its affiliates shall be liable to the purchaser of this unit or third
parties for damages, losses, costs, or expenses incurred by purchaser or third parties
as a result of: Accident, misuse, or abuse of this unit, or unauthorized modifications,
repairs, or alterations to this unit, or failure to strictly comply with LAUNCH operating
and maintenance instructions. LAUNCH shall not be liable for any damages or
problems arising from the use of any options or any consumable products other than
those designated as Original LAUNCH Products or LAUNCH Approved Products by
LAUNCH.
All information, specifications and illustrations in this manual are based on the latest
information available at the time of printing. LAUNCH reserves the right to make
changes at any time without prior written or oral notice.
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and other countries. All other LAUNCH trademarks, service marks, domain names,
logos, and company names referred to in this manual are either trademarks, registered
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Table of Contents
1 Safety Precautions...................................................................................................1
2 Product Description.................................................................................................3
2.1 Profile..................................................................................................................3
2.2 Packing List........................................................................................................3
3 Knowledge of X-431 ADAS PRO Calibration Tool..................................................6
3.1 X-431 ADAS PRO Calibration Tool....................................................................6
3.2 Base Support......................................................................................................8
3.3 Beam Lifter (Upstand)........................................................................................9
3.4 Calibration Frame & Cross Memeber .............................................................11
3.5 Laser Module....................................................................................................13
3.5.1 Installing the batteries ..................................................................................13
3.5.2 Adjusting the laser beam spot size...............................................................14
3.6 3 Points Wheel Alignment Clamp....................................................................14
3.6.1 Installing the attachment bracket on the wheel clamp..................................16
3.6.2 Installing the laser module on the wheel clamp ...........................................16
3.6.3 Attaching the wheel clamp to the vehicle’s tyre ...........................................17
3.7 Radar Kit ...........................................................................................................18
3.8 Laser Range Finder..........................................................................................19
3.8.1 Installing the battery.....................................................................................19
3.8.2 Operation tips...............................................................................................19
4 Initial Use ................................................................................................................21
4.1 Installing the ADAS Calibration Tool ..............................................................21
4.1.1 Installing the beam lifter on the base support...............................................21
4.1.2 Installing the cross member & calibration frame...........................................22
4.1.3 Installing the radar kit...................................................................................26
4.1.4 Installing the calibratioin reference pattern...................................................26
4.2 Activate the Software Calibration Function ...................................................27
5 Working with the ADAS Calibration Tool..............................................................30
5.1 Precondition for the Use of the ADAS Calibration Tool................................30
5.2 Calibrating Camera-based ADAS....................................................................33
5.2.1 Calibrating the front camera.........................................................................33
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5.2.2 Calibrating the rear camera..........................................................................40
5.3 Calibrating Radar-based ADAS.......................................................................42
5.3.1 Calibrating the radar sensor with magnetic laser .........................................43
5.3.2 Calibrating the radar sensor without magnetic laser ....................................43
6 Care & Maintenance...............................................................................................45
Appendix: Car ADAS Reference Pattern Kit............................................................46
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1 Safety Precautions
The X-431 ADAS PRO calibration tool is exclusively intended for use on a vehicle. To
avoid personal injury, property damage, or accidental damage to the product, read all
of the information in this section before using the product:
To operate the X-431 ADAS PRO calibration tool properly, user must have
knowledge of automotive technology and is therefore aware of the sources of
danger and risks in the repair shop and on vehicles.
All notes given in the individual sections of the operating instructions apply. In
principle it is required to follow the steps and safety precautions stated below.
Furthermore, pay attention to all general instructions from labor inspectorates,
trade associations and vehicle manufacturers as well as all laws, legal ordinances
and instructions which have to be commonly obeyed by a repair shop.
The safety messages herein cover situations LAUNCH is aware of. LAUNCH cannot
know, evaluate or advise you as to all of the possible hazards. You must be certain that
any conditions or service procedure encountered do not jeopardize your personal
safety.
On Using X-431 ADAS PRO Calibration Tool
In order to avoid incorrect handling and injury to the user or destruction of the X-431
ADAS PRO calibration tool arising from this, pay attention to the following:
Only assemble the X-431 ADAS PRO calibration tool according to the operating
instructions.
Protect the X-431 ADAS PRO calibration tool from water and strong impacts.
Protect the X-431 ADAS PRO calibration tool from long periods of exposure to
solar radiation.
Do a regular check and service for the X-431 ADAS PRO calibration tool.
On Using Vehicle
When working on the vehicle, please carefully read the following information:
Put blocks in front of the driver wheels to protect vehicle against rolling away.
The park position should also be engaged in automatic vehicles.
Always attach the protective cylinder set to the rim flange or tyre to prevent it from
scratching surfaces or damage to wheel rims.
After a calibration is completely performed, remember to unplug the VCI device
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from the vehicle’s diagnostic socket.
On Using Laser Module
There is a risk of injury through dazzling the eyes when working with the laser.
Therefore regard the following:
Do not direct the laser beam towards persons, doors or windows.
Never look directly into the laser beam because it may cause damage
to/destruction of the retina.
Ensure the calibration room is properly illuminated.
While moving the laser module, hold it tightly to protect it from falling down on the
floor.
While installing a laser module, please make sure it is firmly and securely attached.
Only use a straight screwdriver to adjust the laser beam radius.
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2 Product Description
2.1 Profile
Advanced Driver Assistance Systems (ADAS) are electronic components in vehicles,
which include a wide range of safety features for vehicles such as autonomous
emergency braking (AEB), lane departure warning (LDW), lane keep assist, blind spot
elimination, night vision cameras and adaptive lighting.
Initilally only found on premium segment, the number of modern mid-class and
compact vehicles equipped with Advanced Driver Assist Systems is growing at a rapid
rate.
The cameras and sensors used by these systems have to be precisely calibrated and
adjusted. Incorrect calibration resulting from windscreen replacement or wheel
alignment can cause the system to deliver incorrect results or even fail completely,
resulting in a serious accident or even a fatality.
In light of this, Launch has developed the X-431 ADAS PRO calibration tool. As a
comprehensive and flexible calibration tool, it enables you to effectively and accurately
calibrate a wide range of camera-based & radar-based driver assistance systems, e.g.
the front camera for the lane departure warning system, the radar sensor for the ACC
(Adaptive Cruise Control) or the camera for adaptive headlights. Repair and service
shops do not require a fully equipped wheel alignment station or a leveled workshop
ground or platform lift in order to work with X-431 ADAS PRO calibration tool. There are
two main components to the X-431 ADAS PRO calibration tool:
Calibration Tool –It is designed to calibrate the position of the vehicle sensor and
target. It mainly consists of calibration frame (calibration panel available in packages
or individual), cross member, wheel clamp, laser module and radar kit etc.
Diagnostic Tool (sold separately) –The calibration tool can be exclusively operated
in conjunction with a Launch’s diagnostic tool. Diagnostic tools from other
manufacturers will not be supported.
2.2 Packing List
Please check the packing list upon receiving your tool so that complaints can be issued
immediately regarding potential damage or missing parts. For different destinations,
the accessories may vary. For details, please consult from the local dealers or check
the included packing list.
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*While unloading, please note:
The heavy tool may drop down and cause injuries, remember to always unload the tool with
the aid of a second person or use suitable aid as necessary.
Items
Pictures
Qt.
Base support kit
1
Beam lifter kit
1
Cross member kit
1
Calibration panel kit
(*Note: Different vehicle makes has
different calibration reference patterns.
This item is available as in packages or
individual.)
(Optional)
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Wheel clamps kit
2
Radar kit
1
User manual
1
Power adaptor
To provide power to the beam lifter
through connection to AC outlet.
1
ADAS Activation Card
(optioinal)
The ADAS calibration software on the
diagnostic tool is disabled at default. User
needs to activate it using the included
activatation card first before performing
the calibration function.
1
Laser range finder
A range finder determins the distance to
an object using a laser beam.
1
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3 Knowledge of X-431 ADAS PRO Calibration
Tool
3.1 X-431 ADAS PRO Calibration Tool
The X-431ADAS PRO calibration tool mainly includes the following items and
components:
Fig. 3-1 (This figure is fictious and only for illustrative purpose. It is subject to change due to
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product improvements)
No.
Description
A
Base support
To firmly fasten the beam lifter to balance the cross member and
calibration frame installed on the lifter. Equipped with four rolling casters,
it also provides the ability to move the tool anytime and anywhere.
See Chapter 3.2 for details.
B
Cross member
It is installed on the beam lifter and supports the calibration frame. To
obtain more accurate result, ensure the cross member is centrally
mounted on the the beam lifter.
See Chapter 3.4 for details.
C
Calibration frame
Here you will need different calibration patterns depending on the car
manufacturer. These are optionally available.
See Chapter 3.4 for details.
D
Radar kit
There are three main components to the standard radar kit: radar
reflector, magnetic laser and attachment bracket. A corner reflector (See
Appendix) is also required if necessary.
See Chapter 3.7 for details.
*Note: Radar kit is required only when calibrating Radar-based ADAS.
E
3 Points Wheel Alignment clamp
It can be adjusted to best fit with the vehicle’s tyre. A laser module so
that the vehicle is placed centred in front/rear of and in parallel with the
calibration tool.
See Chapter 3.6 for details.
F
Beam lifter
Connected to the AC outlet, it sits in the center of the base support and
controls the height of the calibration frame. A scale ruler is also available
on it for reading the height of the calibration frame.
See Chapter 3.3 for details.
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3.2 Base Support
Fig. 3-2
No.
Description
1
Mouting hole
For securing the beam lifter.
2
Adjustment screws
Use the adjustment screws to balance the level gauge of the base
support.
3
Rolling caster
Allows you to move the tool from one place to another place.
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3.3 Beam Lifter (Upstand)
Fig. 3-3
No.
Description
1
Upper cover
It should be removed firstly before disassembling and installing all other
components of the beam lifter. A rocker switch (11) and a tuning knob (10)
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are available on it.
2
Handle
For moving and holding the beam lifter easier.
3
Slider
For lifting the cross member up or dropping it along the lifter.
Note: There are two sliders pre-installed on each guide rail. To prevent the beam
lifter from shaking, you are strongly suggested to use the cross-linking bracket 3
to lock the sliders at the same time.
4
Mouting holes
5
Bearing
Never collide it abruptly when installing the beam lifter. Doing so may
cause damage to it.
6
Cross-linking bracket 1
7
Cross-linking bracket 2
8
Cross-linking bracket 3
A scale indicator is installed on the bracket for indicating the scale on the
beam lifter.
9
Feed screw nut
10
Tuning knob
Controls the ascending/descending speed of the slider (3).
11
Rocker switch
It has total 3 control levels: Up, Stop and Down.
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3.4 Calibration Frame & Cross Memeber
Fig. 3-4a Front view
Fig. 3-4b Rear view
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No.
Description
1
Calibration pattern
The pattern varies from vehicle to vehicle. The default calibration pattern is
VAG Type 1(Front).
For detailed calibration reference patterns, please refer to Appendix.
2
Laser module
The actual value can be projected onto the scale of the 3 points wheel
alignment clamp with the help of the laser.
For details on the laser module, see Chapter 3.6.
*Note: This laser module features the same functions as that installed on the
wheel clamp.
3
Cover of cross member
All items mounted on the cross member be installed before closing the
covers on the cross member.
4
Right scale
5
Cross member
6
Left scale
7
Level gauge
8
Laser range finder
9
Handle
10
Laser module holder
For supporting and fixing the laser module.
*Note: To obtain accurate calibration result, please make sure that the laser
modules are evenly distributed and installed on the both ends of the cross
member.
11
Fixed bracket for calibration frame
12
Calibration frame
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3.5 Laser Module
Fig. 3-5
No.
Description
1
Output of the laser beam
Output for laser beam.
Use the laser beam to read the actual value at the scales of the cross
member and at wheel clamp.
2
Mounting bolt
Use this to secure the laser module on the cross member.
3
Switch
Switch the laser on and off.
4
Battery compartment cover
3 type AA batteries can be inserted into the battery compartment.
3.5.1 Installing the batteries
Proceed as follows to replace the batteries:
1. Switch off the laser beam (1) with the switch (3).
2. Loosen the screw of the battery compartment cover (4), and then push it along the
indicator to remove it.
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Fig. 3-6
3. Follow the correct installation direction/battery polarities to install the new batteries.
4. Restore the battery compartment cover and use the screw to fasten it.
3.5.2 Adjusting the laser beam spot size
Proceed as follows to to adjust the the radius of laser beam:
1. Switch on the laser beam (1) with the switch (3).
2. Use the straight screwdriver (not included) to adjust the laser beam radius as
desired.
*Caution: Laser radiation may cause damage to/destruction of the retina. Never look directly
into the laser beam.
*Note: To avoid the intuitive distinction, you are suggested to keep the beam radius of the
laser modules as same as possible.
3.6 3 Points Wheel Alignment Clamp
Total 2 wheel clamps (left & right) are available for the wheel clamp. While attaching it
onto the vehicle’s tyre, please pay attention to the installation direction.
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Fig. 3-7
No.
Description
1
Attachment brackets for vehicle tyre
Attach it to the vehicle’s tyre.
2
Handle
3
Adjustment screw
Turning it can slide all attachment brackets (1) in (out) simultaneously.
4
Set screw
To fasten/loosen the laser module.
5
Cable pull switch
Use the finger to pull it, the attachment bracket (1) can be adjusted to
different position or detached from the wheel clamp.
6
Mounting slot for laser module
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3.6.1 Installing the attachment bracket on the wheel clamp
1. Take out the attachment brackets from the package box.
2. Follow the instructions in Fig. 3-8 to insert the attachment brackets into the wheel
clamp respectively, ensuring the left and right attachment brackets are installed into
the same depth.
*Note: To insert the attachment brackets to the bottom of the slot, just pull the cable pull
switch and then push it until it reaches to the bottom.
Fig. 3-8
3. After properly installing, hold the handle of the wheel clamp and store it, making
sure that the attachment brackets firmly sit on the ground.
3.6.2 Installing the laser module on the wheel clamp
If the laser module is ON, the actual value can be projected onto the scale of the cross
member with the help of the laser beam.
*Note: This laser module features the same functions as that installed on the cross
member. It is integrated with the scale of the wheel clamp.
1. Loosen the set screw (4).
2. Align one end of the exclusive laser module with the mounting slot of the wheel
clamp, and then insert it into the mounting slot, making sure that the battery
compartment cover side facing down. See Fig. 3-7A.
3. Use the set screw (4) to tighten it and follow Fig. 3-9a to lay it aside.
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