Leibinger JET2 neo User manual

Leibinger Vcheck
Instruction Manual and quick start guides for JET2neo
V. 1.2
05 / 2019

Page 2 V. 1.2

V. 1.2 Page 3
Quick start guides
Information
The manual is divided into a quick start guide at the beginning and the
main part after them. These guide provides the most important steps for
a fast activation of the V-Check. Each steps includes a link which leads
to the detailed chapter in the main part.
Step 1:
Installation of the device.
Assembling
Electric installation
- Reference: chapter Component description and Installation on page 16
Step 2:
Adjustment of the printer
Create a printjob
Activate the basic settings of the V-check in the printer
Adjust the V-check parameter for the selected printjob
Load the printjob
Reference: chapter 5.1 Start and adjust the Leibinger printer 48
Step 3:
Adding a new Inspection
Select the sensor type
Input the Inspection name
Reference: chapter 5.2 Install the V-check and start the inspection on page 62
Step 4:
Configuring the Match Sensor
Set the Trigger: Set at Free run
Adjust the correct focus
Adjust the desired exposure time
Switch over the trigger to External
Adjust the FOV for the current job
Reference: chapter 5.2.3 Configuring of the Match Sensor 66
Step 5:
Set the match sensor parameters
Adjust and teach the ROI for the current job
Percent match
Rotation Range
Pass count: - Minimum and maximum
Timeout
Reference: chapter 5.2.4 Set the parameters of the Match sensor On page 69
GO

Page 4 V. 1.2
Table of content
1Introduction ...........................................................................................................................6
1.1 Publisher............................................................................................................................................6
1.2 Structure of the manual .......................................................................................................................8
1.3 Guarantee..........................................................................................................................................8
2Safety .....................................................................................................................................9
2.1 Scope of risks.....................................................................................................................................9
2.2 Safety instructions ............................................................................................................................ 10
2.3 Intended use .................................................................................................................................... 11
2.4 Safety sign....................................................................................................................................... 11
2.5 Operation staff .................................................................................................................................12
2.6 Dangers due to electric energy ...........................................................................................................12
2.7 Risk of temporary blinding .................................................................................................................12
2.8 Personal protective equipment............................................................................................................12
2.9 Safety measures at the place of installation.......................................................................................... 13
2.10 Prior to assembly .................................................................................................................... 13
2.11 Conformity .............................................................................................................................14
3Component description and Installation ...............................................................................16
3.1 Description.......................................................................................................................................16
3.2 Technical data ..................................................................................................................................17
3.3 Scope of delivery .............................................................................................................................. 17
3.4 Overview components of the camera system ........................................................................................18
3.5 Dimensions (Display).........................................................................................................................18
3.6 Dimensions (V-check)........................................................................................................................19
3.7 Assembly drawing ............................................................................................................................. 20
3.7.2 Image sensor component description......................................................................................... 24
3.7.3 Electrical connections and I/O inputs .........................................................................................24
3.7.4 Switch on and off of the V-check ...............................................................................................25
3.8 LED indicators of the image sensor......................................................................................................26
3.9 Sensor assemblies ............................................................................................................................ 27
3.10 Height adjust of the camera .....................................................................................................27
4Overview basic settings for printer and V-check...................................................................28
4.1 Basic settings for the Leibinger JET2neo printer .................................................................................... 28
4.1.2 Activate the V-check in the respective print job...........................................................................30
4.2 Basic settings V-check ....................................................................................................................... 32
4.2.1 Overview about the respective menus and settings......................................................................32
4.2.2 Start up the V-check................................................................................................................32
4.2.3 Homescreen ...........................................................................................................................33
4.2.4 Overview menu V-check...........................................................................................................36
4.2.5 Icon-list V-check ..................................................................................................................... 39
4.2.6 Display Icons .......................................................................................................................... 40
4.2.7 Communications Log Icons ....................................................................................................... 41
4.2.8 Check default settings on the V-check........................................................................................ 42
4.2.9 Sensor types .......................................................................................................................... 43
4.2.10 Important menus for the configuration of the image sensor.................................................... 44
4.2.11 Set the parameters of the Match sensor...............................................................................46
5Execute of a complete inspection..........................................................................................48
5.1 Start and adjust the Leibinger printer ..................................................................................................48
5.1.1 Startup the printer ..................................................................................................................48
5.1.2 Activate the V-check system.....................................................................................................48
5.1.3 Create, configure and load a new print job for evaluation with the V-check..................................... 50
5.1.4 Storage the print job ............................................................................................................... 60
5.1.5 Load job to print .....................................................................................................................60
5.1.6 Advice “V-check is activated” .................................................................................................... 61

V. 1.2 Page 5
5.2 Install the V-check and start the inspection ..........................................................................................62
5.2.1 Adjustment of the discrete I/O..................................................................................................62
(Only required for initial startup or if the V-check don`t work correctly). ................................................62
5.2.2 Adjustments for the Startup Job................................................................................................ 64
5.2.3 Configuring of the Match Sensor................................................................................................66
5.2.4 Set the parameters of the Match sensor ..................................................................................... 69
5.2.5 Example: Load a new created inspection .................................................................................... 77
5.2.6 Changing Running Inspections ..................................................................................................78
5.3 Multiple Sensors ............................................................................................................................... 79
5.3.1 Configuring Multiple Sensors in the Inspection ............................................................................79
5.3.2 Main > Inspection > Sensors > Add Sensor................................................................................79
6Comprehensive functions .....................................................................................................82
6.1 Inspection menu ............................................................................................................................... 82
6.1.1 Sensors .................................................................................................................................82
6.1.2 Menu Motion (only for Area- and Blemish Sensor available) ..........................................................85
6.1.3 Properties Menu ...................................................................................................................... 89
6.1.4 Stored Inspections ..................................................................................................................90
6.2 Imager Menu.................................................................................................................................... 92
6.2.1 Auto Exposure ........................................................................................................................92
6.2.2 Exposure................................................................................................................................ 92
6.2.3 Gain ......................................................................................................................................93
6.2.4 Trigger...................................................................................................................................93
6.2.5 Focus.....................................................................................................................................94
6.2.6 Strobe ...................................................................................................................................94
6.2.7 FOV (Field of View)..................................................................................................................96
6.2.8 Resolution ..............................................................................................................................97
6.3 System Menu ...................................................................................................................................98
6.3.1 Sensor Mode........................................................................................................................... 98
6.3.2 System Configuration ..............................................................................................................99
6.3.3 Sensor Information................................................................................................................ 100
6.3.4 Lock Device .......................................................................................................................... 101
6.3.5 Communications ................................................................................................................... 101
6.3.6 Discrete I/O.......................................................................................................................... 111
6.3.7 Display Settings .................................................................................................................... 115
6.3.8 Reboot Sensor ...................................................................................................................... 117
6.4 Logs Menu ..................................................................................................................................... 118
6.4.1 Inspection Logs..................................................................................................................... 118
6.4.2 System Logs......................................................................................................................... 120
6.4.3 Communication Logs ............................................................................................................. 120
6.5 Multiple Sensors ............................................................................................................................. 123
6.5.1 Configuring Multiple Sensors in the Inspection .......................................................................... 123
6.5.2 Main > Inspection > Sensors > Add Sensor.............................................................................. 123
6.5.3 V-Check Communication Summary of Ethernet and Serial .......................................................... 127
6.5.4 Communication Logs ............................................................................................................. 127
6.6 Remote Teach ................................................................................................................................ 127
7Troubleshootings and warnings..........................................................................................128
7.1 Warnings ....................................................................................................................................... 128
8Support...............................................................................................................................129
8.1 Product Support and service............................................................................................................. 129
8.2 Factory Support .............................................................................................................................. 129
9Maintenance .......................................................................................................................130
9.1 Cleaning the Sensor ........................................................................................................................ 130
10 Disposal......................................................................................................................130
11 Anhang .......................................................................................................................131
11.1 Index................................................................................................................................... 131
11.2 List of illustrations ................................................................................................................. 133

Page 6 V. 1.2
1 Introduction
1.1 Publisher
For questions regarding the operation and running of the Leibinger V-Check as well as in service case
please contact the listed dealer address.
Dealer address
Paul Leibinger GmbH & Co. KG
Marking&Coding Systems
Daimlerstraße 14
D-78532 Tuttlingen
Federal Republic of Germany
Phone [phone]
Fax [phone]
E-mail: [email protected]
Service hotline phone [phone]
Service hotline fax [phone]
Service hotline e-mail: serv[email protected]
American Branch Office
Paul Leibinger
Numbering Machine LTD
2702-B Buell Drive
East Troy, WI 53120 USA
Tel.[phone]
Fax.[phone]
email: [email protected]

V. 1.2 Page 7
We reserve all rights, in particular the right to translate, distribute and reproduce. No part of this manual must
be reproduced or distributed and stored through the use of electronic data processing systems or made
accessible to third parties in any form (redrawn, photocopied, microfilmed or through any other process)
without the written consent of the publisher.
We reserve the right to make alterations to the scope of delivery at any time in the form of technology,
hardware, software as well as the corresponding materials (and manual extracts) as a result of innovative
further development of our devices.
Texts, illustrations and technical drawings have been compiled with the greatest of care. Nevertheless errors
cannot be excluded. Consequently no guarantee can be assumed for the correctness of the content of this
manual and no claims can be asserted against Paul Leibinger GmbH & Co. KG.
We shall be grateful for information regarding possible printing errors as well as for suggestions for the further
optimisation of the device manual.
Authoritative for the scope of delivery is not the manual but rather the written order confirmation.
© Copyright 2019 Paul Leibinger GmbH & Co.KG

Page 8 V. 1.2
1.2 Structure of the manual
We are pleased that you have decided for a Leibinger V-check and welcome you as one of our customers.
This manual shows you the fundamental advantages of the Leibinger V-Check system, such as for example
the fully automatic working, low maintenance etc..
Attention
The manual must be read thoroughly prior to first start up in order to ensure that no
damage to the device and/or endangering of the operating personnel results from a
defective electrical connection and/or from incorrect operation.
Our devices are subjected to a quality control in our plant prior to delivery. If despite this the device or parts of
it should be damaged or their function disturbed please advise us of this as fast as possible.
1.3 Guarantee
The guarantee conditions for the V-Check can be seen from the order confirmation.
The warranty presuppose that the device or the installation is operated correctly in accordance with the
available guarantee manual and any possible additional manuals and descriptions prepared by us.
In case of a defect contact your Leibinger dealer.
Do not attempt to make any unauthorized repairs to the unit yourself, repairs should be carried out by
a qualified person. The unit contains no field replaceable parts or components.
Attention
If instructed to return the device, pack it with care.
Damage that occurs in return shipping is not covered by warranty.
Product liability!
Alterations and changes only in consultation with the manufacturer. The manufacturer
cannot be hold liable for damages caused by unauthorized use or by alterations of the
design.

V. 1.2 Page 9
2 Safety
2.1 Scope of risks
The V-Check System has been built in accordance with state-of-the-art standards and recognized safety
requirements and has been equipped with protective devices.
Operational and safety checks of the installation were carried out before it left the factory.
In case of improper handling or misuse, however, there are dangers for
the health of the operating staff
the efficient operation of the V-Check System
All persons entrusted with the putting into service, the operation, the maintenance and the overhauling of the
V-check system must
have the necessary qualification and
strictly comply with this operating manual.
YOUR safety matters!

Page 10 V. 1.2
2.2 Safety instructions
Indicates impending electrical danger!
Failure to observe this instruction can lead to serious injuries or to death!
Indicates a dangerous situation and important user information!
for safe and effective working.
Failure to observe this instruction can lead to material damage or to injuries!
Risk of temporary blinding
Danger of eye sickness
Indicates the necessity of personal protective clothing!
Sufficient protective equipment must be worn.
Failure to observe this instruction can lead to injury!
Indicates the necessity of observing the device manual and other
instructions!
Failure to observe this instruction can lead to material damage, the loss of
guarantee and to injury!
Indicates recommendations for use
and other useful pieces of information.
Indicates service activities!
This work must only be carried out by trained personnel or by Leibinger service
technicians!

V. 1.2 Page 11
2.3 Intended use
The V-Check System was developed to record pictures from Leibinger CIJ printouts and evaluate them in
environments with different brightness.
The intended use of this device also includes the observance of all instructions in
this manual.
Using the installation for other purposes is considered contrary to its
intended use!
For safety reasons conversions and alterations are only admissible following
consultation with the manufacturer. Repairs to the device must only be carried out
with original replacement parts.
The manufacturer shall not be liable for damage resulting from use for other than
the intended purpose or misuse.
Warning!
Not To Be Used for Personnel Protection!!!
Never use this device as a sensing device for personnel protection.
Doing so could lead to serious injury or death.
This device does not include the self-checking redundant circuitry necessary to allow
its use in personnel safety applications. A sensor failure or malfunction can cause
either an energized or de-energized sensor output condition.
2.4 Safety sign
The following safety sign is placed on the device
Warning
Do not clean camera und lens with solvent!!!
The lense cover (PMMA) and the housing of the display are not solvent resistant.

Page 12 V. 1.2
2.5 Operation staff
Only trained staff is allowed to use the V-check System.
In order to use the V-check system in a good and workmanlike manner a respective training is
mandatory.
Within the workspace, the device operator is responsible for third parties
Within the working area of the device the operator is responsible with regard to third parties.
The operator must
Put this operating manual at the operating staff’s disposal and
Make sure that they have read and understood them.
2.6 Dangers due to electric energy
The electrical and electronic components of the V-Check System are under
voltage. The device must only be opened by trained personnel or by Leibinger
service technicians.
2.7 Risk of temporary blinding
There is a risk of being blinded temporarily. You should avoid looking
directly at the flash light.
It is recommended wearing safety goggles while working for a longer period of
time with flashlight.
2.8 Personal protective equipment
In order to avoid injury and damage the personnel must wear the following personal protective equipment
during certain work procedures:
Wear suitable eye protection

V. 1.2 Page 13
2.9 Safety measures at the place of installation
Operating environment!
The installation is only allowed in a permissible operating environment.
The device hast to be kept away from any inadmissible humidity, source of heat,
flames and sparks.
Attention :
The complete device of the V-check including the V-check, the display and
especially the focusing window are not consistent against any kinds of solvent!!!
2.10 Prior to assembly
Prior to assembly the place of setting up must be cleaned of dirt and contamination (residue of lubricants etc.).
The working place surroundings should be kept clean at all times in order to ensure unrestricted access to the
V-Check device.

Page 14 V. 1.2
2.11 Conformity
In dependence of the original declaration of conformity

V. 1.2 Page 15

Page 16 V. 1.2
3 Component description and Installation
3.1 Description
The V- check system is used in combination with a Leibinger printer. The system monitors and evaluates the
printouts. The V-check system provides evaluation signals which are processed by the Leibinger printer.
In the following chapter, the components of the V-check will be described.
A detailed description of the printer you will find in the associated product manual.
The V-check Sensor is used to monitor parts for type, size, orientation, shape, and location.
No PC is required to configure the sensor. Instead, the sensor has a color touch screen display which is
integrated inside of the image sensor. The following features are available:
The system recognized two kinds of defective signals:
1. Bad signals
2. Too fast signals
Easy configuration: install/connect V-check, select sensor type, acquire image, set inspection
parameters
Intuitive interface and sophisticated features make powerful inspection capabilities simple
GUI available in multiple languages (English, French, German, Italian, Spanish, Japanese, Simplified
Chinese, Portuguese, and Turkish)
90 mm (3.5 in) separate touch screen LCD display that mounts remotely from the sensor to allow easy
access to the user interface and to view inspection images.
Four sensor types in one device:
A match sensor that compares a pattern with a reference pattern.
Information
Only the match sensor is used for the combination with the printer.
A sort sensor is used to ensure that one or more properties are available or even not.
An area sensor that detects whether or not a particular feature (or features) is present;
A blemish sensor that can identify and sorting up to 10 different patterns inside an inspection
Information
The sort, area and blemish sensor are not used for the combination with
the printer.
The voltage supply take place about the printer with 10 to 30 V dc for power supply and PNP or NPN
output

V. 1.2 Page 17
3.2 Technical data
Feature
Description
Screen size
3.5 zoll diagonal
LCD aspect ratio
4:3
Resolution
320 x 240 RGB
Viewing angle
60 degrees left/right;
50 degrees up and 55 degrees down
Material
Display:
Polycarbonat
Sensor:
dye cast zinc/PBT
Bracket:
ABS
Stylus:
Delrin
Weight
Display:
340 Gramm
Sensor:
410 Gramm
Bracket with stylus:
30 Gramm
Connection
Display
8-Pin M12 round
Sensor
4 Pin M8 f: USB
4 Pin M8 f: USB with
Ethernet
8-Pin (M12) f: Display
Environmental temperature
0° to 50°C
Environmental rating
Display:
IP 20
Sensor:
IP 67
3.3 Scope of delivery
The V-check is delivered in a complete set.
Unpack the components carefully!

Page 18 V. 1.2
3.4 Overview components of the camera system
The V-check consists of the following components:
1. Touch display
2. Image sensor
3. Holder with set of screws for
mounting the display
4. Cable set with stainless steel
holder
5. Monitor cable
6. Reflection tube
3.5 Dimensions (Display)
All dimensions in millimeters. [Inches] unless otherwise noted
Illustration 1 Dimensions Display

V. 1.2 Page 19
3.6 Dimensions (V-check)
All dimensions in millimeters. [Inches] unless otherwise noted
Illustration 2: Dimensions Camera

Page 20 V. 1.2
3.7 Assembly drawing
1. Installation holder and display
2x Fillister screw
2x Mounting holes
Installed stainless steel holder
X4 Interface:
Digital inputs
X3 Interface:
Digital outputs and
Voltage supply