Leibinger CANVASA Series Installation instructions

CANVASA
Original operating manual
EN | 2020/02 |

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CANVASA II + II can filling machine operating manual
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Company details
LEIBINGER GmbH
Brühlstrasse 10
79331 Teningen, Germany
Telephone [phone]
Fax [phone]
www.leibinger.eu
Exclusion of liability
The greatest of care has been taken in the compilation of illustrations and texts. However, errors
and technical changes cannot be excluded. The compilation is made without any guarantee.
Information in this operating manual is subject to change without notice due to ongoing product
development.
©2019 LEIBINGER GmbH
All rights, including photomechanical reproduction and storage in electronic media, are reserved
by LEIBINGER GmbH.

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Contents
1. Usage limits.....................................................................................................6
Intended use....................................................................................................6
Misuse.............................................................................................................6
Spatial limits ....................................................................................................6
Time limits .......................................................................................................7
Other limits ......................................................................................................7
2. Obligations of the operator...............................................................................8
3. Exclusion of liability..........................................................................................9
4. About this manual..........................................................................................10
Function of this document..............................................................................10
Target group..................................................................................................10
Safety information..........................................................................................11
Types of hazards 11
Information note.............................................................................................13
Qualification of operators / specialist personnel / electricians ........................14
Trained operators 14
Specialist personnel 14
Qualified electricians 14
Qualification for certain activities 15
Markings on the machine...............................................................................16
5. Structure and function....................................................................................17
Machine overview..........................................................................................17
Production sequence.....................................................................................20
Panel (control panel with controls).................................................................21
6. Transport.......................................................................................................22
7. Setting up the machine..................................................................................23
Basic principles 23
Place of set-up 23
Space requirements 23
Repositioning and aligning the machine 23
8. Connecting the machine................................................................................24
Media connections.........................................................................................24
Compressed air, CO224
Water 25
Waste water 25
Electrical connection......................................................................................25

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9. Commissioning..............................................................................................27
Switching on the machine 27
Switching the machine off 27
Function test prior to commissioning..............................................................27
Checking the safety equipment 27
10. Operation.......................................................................................................28
The menus.....................................................................................................28
Start screen 28
Operation 29
Clock times 30
User management 31
CIP cleaning program 32
CIP sequence 33
Manual operation I 34
Manual operation II 36
Manual operation III (password protected) 37
Product management I 38
Product management II 39
Product management III 40
Settings 41
Language 42
System 43
Old messages 43
Pending messages 44
Automatic operation sequence 45
Fault messages 47
Product-specific parameterization..................................................................48
Filling process parameterization: 50
Setting of the high-pressure injection 50
Bubble breaker settings: 51
Pre- and bottom lid gassing setting: 52
Rinsing cans..................................................................................................54
11. Retrofitting up the machine............................................................................55
Retrofitting to other can heights.....................................................................55
Retrofitting to other can diameters (optional) .................................................58
Adjustment of the bypass: 58

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Replacement of the drivers: 59
Modification of the filling valve: 59
12. Faults.............................................................................................................61
Starting machine after emergency stop..........................................................62
13. Cleaning ........................................................................................................63
General cleaning............................................................................................63
Cleaning product line (CIP)............................................................................65
Cleaning the CO2and vacuum nozzles..........................................................68
Cleaning the high-pressure injection nozzles.................................................68
14. Maintenance..................................................................................................69
Carrying out maintenance work 69
Disconnect the machine from the electrical supply network 70
Disconnect the machine from the compressed air supply 70
Disconnect the machine from the CO2supply 70
Readability of symbols and labels 70
Lubrication.....................................................................................................71
Filling valve lubrication points 71
Spindle axis lubrication points 72
Care...............................................................................................................73
Safety 73
14. 3 Checking the safety functions.................................................................73
Maintenance plan 74
Daily maintenance (every 8 operating hours) 75
Weekly care (every 40 operating hours) 75
Setting the sealing strokes.............................................................................77
Setting rotary star wheel position...................................................................79
Adjusting bottom lid gassing ..........................................................................80
Resetting the heater temperature limiter........................................................81
15. Technical data...............................................................................................82
General data 82
Ambient conditions 82
16. Annex............................................................................................................83
Dismantling and disposal...............................................................................83
Proper disposal 83

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1. Usage limits
Intended use
The LEIBINGER filling machine CANVASA II + II is designed for the automatic filling of bever-
ages in the temperature range from 0 to 20 °C, and for the sealing of cans.
Only beverage cans that are capable of withstanding the internal pressure generated by the filling
process may be used as filling containers.
The LEIBINGER filling machine CANVASA II + II must only be used for filling goods that have
been explicitly approved by LEIBINGER.
Misuse
The following points shall be regarded as misuse and must be avoided at all costs:
Any use other than that described by the manufacturer
Use of filling containers not approved by LEIBINGER
Use of incorrect or no can guide parts (adapter pieces)
Temperature range of the filling medium outside the permitted tolerance
Incorrect pressure settings for CO2, compressed air and the product
No or incorrect parameter adjustment after retrofitting
Use of unsuitable cleaning agents (danger of machine damage)
Insufficient ventilation of the machine and its immediate surroundings => risk of suffocation
Operating the machine using spare parts other than original Leibinger spare parts
Incorrect loading of the filling containers (e.g. inserting the can upside down)
Loading of the machine with damaged filling containers
Spatial limits
The required space is stated in the overview plan of the machine. See machine layout: "CAN-
VASA II + II.
The machine must be freely accessible from all sides.
A working area of approx. 1.5 m around the machine must be reserved for cleaning and mainte-
nance work.

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Time limits
The machine is designed for a service life of 20 years.
The prerequisites for this service life are:
Use as intended
Compliance with the maintenance intervals as per the maintenance plan
Compliance with cleaning as per cleaning recommendations and care plan
Use of original LEIBINGER spare parts. Wear parts which have to be replaced depending on
operating hours or wear are excluded from this
Other limits
The following points must be fulfilled for the location of the machinery:
The machine must be set up in a weatherproof industrial building
The location must be suitable for bottling foodstuffs (beverages)
The entire machine and its immediate surroundings must be sufficiently ventilated (CO2
emissions of the machine)
Transport/storage:
- Temperature -20 to +50 °C
- Relative air humidity 30 to 75% without condensation
- Air pressure 500 to 1060 hPa

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2. Obligations of the operator
The following points must be observed and complied with by the operator:
Regular visual inspection of the lines
The strict observance of this operating manual
Compliance with inspection and maintenance work
The operator must check if and which safety components must be replaced after 20 years in
order to ensure the continued safety of the machine.
A CO2warning system should be installed in the immediate vicinity of the machine. This
warning system must report any uncontrolled and increased release of CO2from the ma-
chine.
Adequate ventilation and deaeration around the machine
Regular monitoring of CO2 emissions
Testing according to DGUV Regulation 3
Checking the function of guard door monitoring and the pressure activation valve before pro-
duction starts
Regular leakage checks on all pneumatic components
Provision of power supply in accordance with applicable regulations and standards
Ensure constant pressures for:
- Air
- CO2
- Water
- Product

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3. Exclusion of liability
Any usage that is different or which goes beyond the specified intended use shall be considered
improper.
The manufacturer is not liable for any resulting damage. Modifications to the LEIBINGER filling
machine CANVASA II + II are prohibited.
The LEIBINGER filling machine CANVASA II + II must only be used in a technically flawless and
operationally reliable condition. Any misuse shall invalidate the manufacturer's warranty, guaran-
tee and general liability.
The LEIBINGER filling machine CANVASA II + II must only be operated by the following persons:
Persons who have been suitably trained and instructed in the operation of this machine
Persons who are familiar with the regulations on work safety and accident prevention
Persons who are thoroughly familiar with the contents of this operating manual.
Flawless functioning and operational safety as well as the greatest possible trouble-free operation
are only guaranteed provided that only components tested and approved by LEIBINGER GmbH
are used.
Only accessories that have been tested together with the devices and approved by LEIBINGER
GmbH can be used. LEIBINGER GmbH cannot guarantee the safe operation and functioning of
the system if third-party accessories are used.
LEIBINGER GmbH cannot guarantee the safe operation and functioning of the system if third-
party accessories are used.

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4. About this manual
Important information!
This operating manual must be read prior to commissioning. The following points must be
observed and complied with:
All instructions intended to ensure the safety of the operator and the environment must be
observed!
This operating manual forms an integral part of the machine. It must be kept ready and made
available to the appropriate persons as required.
The precise compliance with the operating manual is a prerequisite for the intended use and
correct handling of the machine.
All supplied technical information, care and maintenance instructions must be observed.
Function of this document
This operating manual is intended to instruct the technical personnel on the safe assembly, instal-
lation, commissioning, operation, handling and maintenance of the CANVASA II + II machine.
Target group
This operating manual is intended for persons who are responsible for the following activities:
Incorporating the machine into a unit
Putting the machine into operation for the first time
Operating, retrofitting and servicing the machine

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Safety information
The safety information is designated on the basis of the severity of the danger as follows:
Danger!
Indicates an immediate hazard involving a high degree of risk that directly results in death
or extremely serious injury.
Warning!
Indicates a hazard involving a moderate degree of risk that results in death or serious injury.
Caution!
Indicates a hazard involving a low degree of risk that results in minor or moderate injury or
material damage.
Types of hazards
The following types of hazards may occur during the installation, operation, repair and disposal of
electrical devices and components:
Risk of death from electric shock
Disconnect the machine from the power supply and secure it against reconnection prior to
opening electrical devices
Risk of injury due to crushing
Ensure the proper positioning of all covers before operating the machine!
Risk of injury due to automatic start-up
The automatic sequence inside the machine begins automatically once the can has been in-
serted. Do not reach into insertion or discharge openings!
Risk of burns due to hot parts
Parts heat up and can cause burns. Wear suitable protective clothing.
Risk of tripping due to cables and hoses
The left and rear sides in particular pose an increased risk of stumbling.

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Risk of slipping due to wet floor surfaces
The floor around the machine will become wet during operation, which increases the risk of
slipping.
Risk of poisoning due to harmful gases and vapors!
CO2 is released during operation of the system. This is why it is necessary to provide suffi-
cient room ventilation.
The appropriate control measurements must be taken at maximum machine throughput.
Store chemical liquids appropriately
Risk of splashing!
Machine parts are under pressure. Liquid can escape at high speed. Wear eye protection
Danger from chemicals!
Wear safety gloves!

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Information note
This operating manual contains information notes.
Information notes contain important instructions for setting up and operating the machine without
any problems. These must be observed without fail.
Important information!
This information note indicates that failure to comply may result in material or financial dam-
age.
INFO:
This information note refers to helpful information

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Qualification of operators / specialist personnel /
electricians
Risk of injury and material damage due to incorrect operation!
Only trained operators, specialist personnel or qualified electricians are permitted to carry
out work on the machine.
Trained operators
Trained operators are those who have been trained by authorized representatives of LEIBINGER
GmbH
Authorized representatives are fitters and employees of LEIBINGER GmbH.
Specialist personnel
Specialist personnel are those who, due to their specialist training, knowledge and experience as
well as familiarity with the relevant regulations, are able to carry out the work assigned to them
and to identify and avoid potential hazards independently.
Qualified electricians
Qualified electricians are those who have successfully passed an apprenticeship, e.g. as an elec-
trical engineer, electrical technician, master electrician or journeyman electrician, and have
proven their professional qualification.
The specialist qualification can also be proven by several years of experience with theoretical and
practical training, verified by a qualified electrician. Such verification must be documented.
(Extract from the accident prevention regulation DGUV 3 "Electrical systems and equipment")
The regulations of the respective country in which the system is operated shall also apply.

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Qualification for certain activities
Activity
Qualification
Trained operators
Specialist per-
sonnel
Qualified electri-
cians
Operation in set-up mode
●
Operation in automatic mode
●
Set-up, changing the set-up
●
Troubleshooting
●
●
●
Maintenance
●
●
Work on electrical equipment
●
Work on pneumatic or hydraulic
equipment
●

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Markings on the machine
Important information!
The signs and markings on the housing of the machine and components must not be
changed or removed
Symbols on the machine
Caution, high voltage
CE marking
Risk of crushing
Hot surface
Wear eye protection
Wear gloves
Only lift the machine here

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5. Structure and function
Machine overview
Fig. 1 Machine overview 1
(1) Valve cabinet
(4) Product connec-
tion
(7) Can insert
(2) Rinser
(5) Lid slide
(8) Can discharge
(3) CIP return flow
(6) Operating panel
(9) Access door

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Fig. 2 Machine overview 2
(1) Control cabinet
(2) Media connections

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Fig. 3 Machine overview 3
(1) Can insert
(4) High-pressure injection and
bubble breaker
(2) Pre-gassing
(5) Sealer
(3) Filling
(6) Outlet with can spray

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Production sequence
The can casings are provided on a pallet. The operator fills the lid magazine prior to the
start of production.
The operator starts the machine. The machine is ready for operation after the home po-
sition run and production can start.
The operator takes two cans and cleans them on the rinser with the connected medium.
The operator inserts the cans into the two openings
The two cans are automatically detected. The rotary table continues to clock automati-
cally and is then ready again for can insertion, which is indicated by a green signal on
the panel.
The operator repeats steps 3 and 4.
The filling process starts automatically as soon as the first cans reach the filling position.
The same applies to the sealing process provided that the sealing process has been ac-
tivated via the corresponding switch on the operating panel.
The cans are pushed through at the outlet under a can spray, whereby the top side of
the can is cleaned and blown dry.
The first two cans are filled and sealed. They can be removed and packed. 