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Leigh R9PLUS User manual

Router Table & Bench Dovetail Jig
LEIGH R9PLUS
UserGuide
See other side of book for Bench Operation
Router Table Operation
Dedicated Customer Support
1-800-663-8932
22
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Introduction
2000
2090
Your New Leigh R9PLUS Dovetail Jig
for Dovetails and Box Joints
Note: There are two user guides in this book. This user guide is for
Router Table Operation. Flip the book over for Bench Operation.
The R9PLUS Dovetail Jig was designed to overcome the restrictions
of fixed width jigs. Because of its unique “step over” feature, it
is possible to rout Through Dovetails and Box Joints on boards
of ANY width!
The R9PLUS can be used as a template jig with a hand-held router
or as a router table template. In either mode, you will be able
to rout multiple sizes of perfectly fitting through dovetails and
box joints.
Customer Support
If you have any questions that are not answered in this user guide,
please call Leigh Customer Support: 1-800-663-8932 in North
America or email [email protected]. For support contacts in
your country of purchase see the Customer Support section of
the Appendix.
Reminder: If at first you don’t succeed, read the instructions!
Important! Inches and Millimeters
Text and illustrations in this English language user guide
indicate dimensions in both inches and millimeters, with
“inches” first, followed by “millimeters” in square brackets, i.e.
1⁄2"x 2"[12x50mm].
Do not be concerned that the inch/millimeter equivalents are
not mathematically “correct.” Just use the dimensions that
apply to your guides and bits.
U.S. Patent No. 8,534,329
What’s in the Box:
PART NO. QUANTITY PART DESCRIPTION
2000 1 R9PLUS Template
2090 1 User Guide
BAG 1
2030 2 Latches
2040 1 Glide for Router Table
2080 1 Sidestop
BAG 2
2010 3 Pin Plates
BAG 3
2050 2 Beam Assembly Screws, ¼"-20 x 2¾"
2055 2 Beam Assembly Wing Nuts, ¼"-20
2060 2 Latch Screws, Phillips 10-24 x ¾"
2065 2 Latch Nuts, Nyloc
2070 11 Wood Screws, Phillips Flat Head, No.8 x 1¼"
2075 1 Sidestop Screw, Phillips Round Head, No.8 x 1¼"
BAG 4
e10 1 e10 eBush (Guide Bushing)
80-8 1 Dovetail Bit, ½"-8º
160 1 Straight Bit, ½"Two Flute
172-8 1 Collet Reducer, ½"to 8mm
730V 1 Pin Wrench
BAG 5
2020 2 Clamp Locators
9505 2 F-Clamps
33
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Introduction
e10
172-8
730V
80-8
160
2030 x2
2040
2080
2010 x3
2070 x11
2075
2065 x2
2060 x2
2050 x2
2055 x2
2020 x2
BAG 1 BAG 4
BAG 5
BAG 3
BAG 2
9505 x2
Contents
You will need:
• A wooden beam 1
1⁄2"
x 3
1⁄2"
x 30".
See jig assembly for optional beam sizes.
•
5⁄8"[15mm]
MDF for sacrificial backer boards
and clamp face boards. See jig assembly for
optional sizes.
• A No.2 Phillips screwdriver
• An electric drill, preferably bench or pedestal,
but hand-held will work
•
3⁄32"
drill bit for pilot holes. Note: use
1
/
8
" or
9
/
64
" for hardwood.
•
3⁄4"
[19mm] Forstner or similar bit for the
clamp holes
•
5⁄16"
drill bit for the back up board holes,
• A countersink bit
• A router with adaptor for the e10 guide
bushing
Dedicated Customer Support
1-800-663-8932
Chapter 1 Making the Beam 5
Chapter 2 Glossary of Symbols 11
Chapter 3 Using your Jig Safely 13
Chapter 4 Basic Jig Functions 15
Chapter 5 The Leigh eBush 17
Chapter 6 Through Dovetail Joint Procedures
Concept of Operation 21
Board Width Selection 22
Through Dovetail Joints 23
Half-Pitch Through Dovetail Joints 25
Wide Boards 26
Chapter 7 Box Joint Procedures
Concept of Operation 29
Board Width Selection 30
3/8" Box Joints 31
3/16" Box Joints 33
3/4" Box Joints 34
Wide Boards 36
Appendix Customer Support 37
R9plus Beam Drawing 38
44
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Introduction
Leigh Bits
75-8
70-8
A B*
Bit
Diameter
7/16"
Carbide Tipped
Carbide Tipped
Carbide Tipped
High Speed Steel
High Speed Steel
High Speed Steel
Solid Carbide
Carbide Tipped
Solid Carbide
Solid Carbide
Carbide Tipped
High Speed Steel
Solid Carbide
2 3/8" 8º 140-8
170
170C
e7
& e10
1 3/4"
1 3/4" 172-375
1 3/4" 172-375
1 3/4"
1 3/4"
1 3/4"
3/8"to
5/8" 8mm
140-8
170C*
5/16" 2 3/4" 172-8– – e7
1 3/4"
up to
1" 8mm
5/16" 2 3/4" – – e7 172-8
1 3/4"
up to
1"
8mm
[5/16"]
180C*
1/2" 3 1/2" – –
1 3/4"
1 3/4"
up to
1 1/4" 1/2"
3/8" 2 1/4" 8º
1 3/4"
1/4"to
1/2" 8mm
Max.
Cutting
Depth
C
Shank
Diameter
D
Shank
Length
E
Overall
Length
F
Angle Use with
Straight
Bit No.
Use with
e-Bush
Use with
Collet
Reducer
*
Bits 80-8 and 160 included with the R9 Plus.
*
Spiral upcut bits rout cleaner and faster,
leaving a smoother finish.
80-8*
1/2" 2 9/16" 8º 160
180
180C
160
180
180C
160
180
180C
172-8
172-8
172-8e10
e10
e10
1 3/4"
1/2"to
13/16" 8mm
–– e10
180*
1/2" 3 1/2"1 1/4" 1/2"
166*
3/16" –
172-8
–
––
– e7–
–e10
e10
e10
70-8
3/8"
Carbide Tipped
2 1/4" 8º 140-8
170
170C
e7
& e10
1 3/4"
1/4"to
1/2" 8mm 172-8
75-8 Carbide Tipped
7/16" 2 3/8" 8º
1 3/4"
3/8"to
5/8" 8mm 172-8
–e10
–
–
2 7/8"5/8" 1/4"
170*
5/16" 3"7/8" 8mm
[5/16"]
173*
For 3/8"
& 3/4"
Joints
3"1" 3/8"
166C*
3/16" 2 1/2"5/8" 1/4"
173C*
For 3/8"
& 3/4"
Joints
3"1" 3/8"
160*
1/2"
collet
required
1/2"
collet
required
1/2"
collet
required
1/4"
collet
required
1/4"
collet
required
–e10
1/2" 3" –
1 3/4"
up to
1 1/4" 1/2"
172-8
1/2" to 8mm collet reducer
1 1/4" long. For 8mm shank bits.
172-375
1/2" to 3/8" collet reducer
1 1/4" long. For 3/8" shank bits.
e10
Half-Pitch Through Dovetails
Full Pitch Through Dovetails
Box Joints
CF
A
B
D
E
C
D B
E
A
R9PLUS BIT SELECTION
This chart shows all bits that can be used on the R9PLUS.
R9PLUS Bit Selection
Item ACR9 Includes:
70-8
3/8" dovetail bit (for through dovetails)
75-8
7/16" dovetail bit (for through dovetails)
140-8
5/16" straight bit (for half-pitch through dovetails)
e7
eBush (for 70-8, 75-8 for half-pitch through dovetails)
166
3/16" spiral upcut bit (for box joints)
173
3/8" spiral upcut bit (for box joints)
172-375
1/2"to 3/8" collet reducer
This kit offers great savings over
individual prices.
2010PR
Package of 2
R9PLUS Accessory Kit
R9
PLUS
Pin Plates
55
The heart of the R9PLUS Dovetail Jig is the beam. A typical
beam, shown below, is 30"[762mm] long. A 30"[762mm]
beam can accommodate board widths of up to 18"[457mm].
Beams can be made shorter (minimum 20"[508mm]) or
longer, in 10"[254mm] increments. Because of the template’s
unique “step over” ability, beams can be made longer to suit
any width project. The beam is equally suited to router table or
bench operation.
The following instructions will guide you through the beam
making process. Care in building the beam will ensure great
joinery every time with the R9PLUS. In addition to these
instructions, a two page drawing, complete with all dimension
information, is provided at the end of the user guide.
Important: Please use this chapter’s step-by-step instructions
in conjunction with the technical drawing on pages 38-39 of
the Appendix.
R9PLUS ROUTER TABLE OPERATION
CHAPTER 1
Making the Beam
66
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Making The Beam
Chapter 1
AB
C
A
B
D
B
C
A
E
A
B
C
C
A
B
1-1 The beam assembly consists of the main beam A, the
sacrificial backer board Band the clamping surface C. We
recommend making the clamping surface and sacrificial board
from MDF, 1/2" to 3/4"[12,7 to 19mm] thick. Hardwood or
softwood may also be used.
1-3 Cut a piece of MDF 30" long and 21⁄8" wide [762mm
x 54mm]. This will be your clamping surface A. Then cut
your sacrificial boards 1
1
⁄
2
" x 30"[38mm x 762mm]. You may
want to cut a number of extra sacrificial boards now to use as
replacements B.
1-5 This procedure is critical to the accuracy of the jig.
Before attaching the MDF boards to the beam, use each pin plate
as a drill guide. First, mark a line 41⁄2"[114mm] in from the left
end of the top of the beam and square it across A. Next, stack
the clamping surface
B
, sacrificial board
C
and beam
D
near
the edge of the workbench and clamp in place E.
1-2 Start with a straight, flat and square 30"[762mm] length
of wood, 11⁄2" x 31⁄2" x 30"[38mm x 89mm x 762mm]. Note: A
30" section of common 2 × 4 can be used if it is straight, flat and
square.
1-4
Lay out the mounting screw holes
A
and clamp holes
B
as
per the drawing on pages 38-39. Drill and countersink the screw
holes on the clamping surface. Drill the 5⁄16"[8mm] holes Cin
the sacrificial board. This piece can be reversed and flipped four
times to use up all four surfaces.
1-6 Clamp a pin plate with its wide straight side flush to the flat
bench surface Aand its side edge on the line B. Using the 2 small
holes Cin the pin plate as a drill guide, drill two
3
⁄
32
"[2,5mm]
pilot holes 1"[25,4mm] deep. These holes will correctly position
the pin plate on the beam. Note: If you are using hardwood, redrill
these holes with a larger bit, 1/8" or 9/64", to avoid breaking screws.
Important: Please use these step-by-step instructions in conjunction with the technical drawing on pages 38-39 of the Appendix.
77
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Making The Beam Chapter 1
AB
7"
A
A
B
A
B
C
A
A A
A
1-7
Use two No.8 x 1
1
⁄
4
" [38mm] wood screws (included) to
lightly
attach the first pin plate with its left edge flush to the
line on the top of the beamA. Note: The pin plate is moved up
from the drilling position (see 1-6) to align the screw slots in
the pin plate with the pre drilled holes
1-10 Pin Plate “Pin” The template has positioning holes that
allow it to sit perfectly on top of the raised pin Aof each pin
plate. The pin plate sits flat on the beam B.Note: When the
sacrifical board Cis installed, the top of the pin plate will be
level with the top of the sacrificial board.
1-9 Assemble the Latches There are three parts to each
latch assembly: the latch screw A, the nyloc nut Band the plastic
latch C. Press the nyloc nut into the hexagon opening in the top
of the plastic latch with the white nylon insert facing up. Next,
screw in the latch screw from the bottom of the latch. Do not
tighten the screw at this time.
1-12
Mount the template on the left pair of pin plates using the
7⁄16"[11mm] pin position A.
1-8 Square a second line across the beam board exactly 7"
[178mm] from the right edge of the first pin plate A. Clamp
the second pin plate
B
flat on the workbench and against the
line. Repeat the drilling and attaching procedure as before.
Repeat this procedure for each successive pin plate.
1-11 Attach the latches to the keyhole slots and turn to engage
the pin plates A. Adjust the latch screw tension so that the
latches are stiff to turn onto the plates (seen from underside of
the template).
88
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Making The Beam
Chapter 1
A
C
D
B
A
B
B
A
REV 040314
5/16
"
1
7/8
"
5/16
"
dia. x 1/4
"
deep
4
1/2
"
[114mm]
[8mm]
[47mm]
[8mm x 6.35mm]
A
1-13 Turn the assembly upside down. Take a piece of the
predrilled sacrificial board and lay it flush on the template.
1-15 Place the clamping surface Aagainst the beam B, flush
against the sacrificial board. Be sure the clamp hole layout
marks
C
are next to the sacrificial board
D
. Screw the clamping
surface to the beam through the countersunk holes. If screwing
into a hardwood beam, first drill pilot holes in the beam.
1-17
Sidestop Positioning
Create layout lines as indicated
above for the sidestop
A
.
Note:
Be precise. Sidestop positioning
is very important.
1-14 Using the two 5⁄16"[8mm] holes as drill guides, drill
two 5⁄16"[8mm] holes through the beam. Attach the sacrificial
board at the left end with a ¼-20 machine screw and wing nut.
Then move the template to its second position and install the
second screw.
1-16
Clamp Holes Drill all
3
⁄
4
"[19mm] clamp holes
A
square
to the beam, through the clamping surface and beam. Next,
drill two holes (as per beam drawing), 5⁄16"[8mm] diameter and
9⁄16"[14mm] deep, for the table glide B(used for router table
operation only).
1-18 Using a Brad Point or Forstner bit, counter bore a
5⁄16"[8mm] hole A, 1⁄4"[6,35mm] deep for the sidestop hub.
Then, using a 3⁄32"[2,5mm] bit, drill a pilot hole for the sidestop
mounting screw. Attach the sidestop to the beam with the
provided No.8 x 11⁄4"[30mm] round head screw B.
99
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Making The Beam Chapter 1
AAA
A
B
C
A
90º
90º
1-19
The template will now be used to precisely position the pin
plates. Slightly loosen all pin plate screws Ajust enough so that
the pin plates can move side to side. Position the template on the
pin plates in the 3⁄8"[9,5mm] position B. Set the sidestop to the
TD Max position C.
1-21
Gradually tighten the second pin plate screws Amaking
sure the template is not binding on the pins. Move the template
to the second position and repeat the procedure with the third
pin plate.
1-22
Optional Hold-down for Bench Use
Notch out the
ends of the beam in order to clamp beam assembly to a bench
and use in hand-held router mode. ■
1-20 Clamp a square board against the sidestop and flush
under the template. Insert the shank of the No.80-8 bit into
the 5⁄16"[8mm] hole in the template. Move the template and pin
plates laterally until the shank of the bit just touches the edge of
the board. Now tighten the first pin plate.
Important: The beam may expand or contract with humidity changes. Use the
3⁄8"[9,5mm]
holes to adjust the pin plates as required.
1010
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Making The Beam
Chapter 1
1111
“Outside” of board
“Inside” of board
“Either side“ of board
“Outside” of board (on other side of board)
“Inside” of board (on other side of board)
“Either side“ of board (on other side of board)
“This edge” against side stop
“This edge” against side stop
“This edge” against side stop (on other side of board)
“This edge” against side stop (on other side of board)
Which Way Around Should the Board Go?
The following symbols/icons are used throughout this user guide.
They indicate which side of a board faces out (toward you, the
operator, when clamped in jig), which faces are in or out when
assembled, and which edge goes against the sidestop. Dashed line
icons indicate the other side of the board.
R9PLUS ROUTER TABLE OPERATION
CHAPTER 2
Glossary of Symbols
2-3
Note: Because through dovetail pin and tail boards face
only one way, both side edges are (alternately) used against the
sidestop. ■
2-2 Box joint boards are clamped against the beam both “face
in” and “face out” for alternate end cuts. With box joints, the same
side edge always goes against the sidestop.
2-1
Icons such as the one above indicate which side of the board
faces out (toward you, the operator) when clamped in jig, and
which faces are in or out when assembled.
1212
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Glossary of Symbols
Chapter 2
1313
Safety is not optional.
Read and follow the recommendations in this chapter.
R9PLUS ROUTER TABLE OPERATION
CHAPTER 3
Using Your Jig Safely
3-2 Always wear:
 •approvedsafetyglasses;
 •afacemasktoprotectyourselffromharmfuldust;
 •hearingprotection.
3-1
Read the owner’s manual that came with your router. It
is essential to understand the router manufacturer’s instructions
completely.
3-4 Always disconnect the power source from the router when
fitting bits or guide bushings, or making adjustments. Before
connecting the router to the power source, make sure the bit and
collet revolve freely in all the areas you plan to rout, not touching
the guidebush or jig.
3-3
Never drink alcohol or take medications that can cause
drowsiness while operating a router.
1414
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Using Your Jig Safely
Chapter 3
3-5 Do not tilt the beam. Keep the beam flat on the router table.
3-6
Chips and sawdust are thrown out at high speed. Always
stand and use the beam from the opposite side of the chip and
sawdust ejection. ■
1515
B
A A
A
B
C
B
B
A
A
Router Table Surface
Template Orientation
Pin Plate Positioning
Routing Position
Sidestop
Clamping Procedure
R9PLUS ROUTER TABLE OPERATION
CHAPTER 4
Basic Jig Functions
Router Table Surface
4-1
When using the R9PLUS on a router table, be sure there are
no height differences between the table and any lift mechanism A,
guide bushing Bor bushing adaptor C. The template must slide
smoothly over the table top.
Pin Plate Positioning
4-3
The beam is positioned on the template using the pin plate
positioning holes Aand B. Most illustrations will have an inset
showing the correct template pin position for the procedure.
Template Orientation
4-2 The engraved side of the template always faces up. Template
positioning holes Aare for through dovetail pins. Template
positioning holes
B
are for through dovetail tails and box joints.
Routing Position
4-4 Always begin routing from the left end of the jig when
viewed from the operator’s position.
Note: The images in this user guide show the “action” side of the jig, however the operator stands behind the router table,
away from the chips and sawdust thrown off by the router bit.
1616
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
Basic Jig Functions
Chapter 4
Sidestop
4-5 The sidestop is set on one of the five positions, depending
on the part or type of joint being routed. The sidestop pictured
above is in the TD (Through Dovetails) mode.
A
Clamping Procedure
4-6 Each of the F-Clamps included with the R9
PLUS is fitted
with a clamp locator A. The clamp locators are pressed onto the
clamp arm and should not be removed.
A
4-7
Squeeze the tips of the clamp locator Aand insert through
a clamp hole in the beam. Clamp locators hold the clamp arm
firmly in place while the clamp’s screw arm is attached from the
opposite side of the beam.
4-8 All boards are clamped against the sidestop and flat on the
template. ■
1717
B
A
A
B
A
Joint Fit Adjustment
R9PLUS ROUTER TABLE OPERATION
CHAPTER 5
The Leigh eBush
5-2 With the eBush turned to “10” Ain the base the active
“diameter” is increased, allowing less side-to-side movement,
resulting in smaller sockets and larger pins. Turning the eBush to
“0” Ballows more side-to-side router/bit movement and more
wood removal, producing larger sockets and smaller pins, and
thus a looser fit.
5-1 The Leigh eBush barrel is elliptical A, unlike plain
circular template guidebushes B. When rotated, the effective
diameter of the barrel changes, allowing fit adjustments as small
as .001"[0.025mm]. The e10 eBush is included with the R9
PLUS
.
5-3 Make a small scratch line or permanent ink mark on the
router table insert at the 12 o’clock and 6 o’clock position. This
will help you steer the template along and between the guide
surfaces. All settings for the eBush will be aligned to the scratch
or ink marks. The eBush will always be set on 5 as a starting point
for dovetails and box joints.
5-4 Adjust the eBush with the pin wrench. Markings on the
eBush indicate which way to turn it for a looser or tighter fit.
Note: Normal tolerances with bits, guide bushings and router runout will generally produce poor fitting joints. Leigh
elliptical guide bushings (e7 and e10) solve this problem.
Patents for all Leigh elliptical guide bushings: U.S. 8,256,475 UK GB2443974
1818
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
The Leigh eBush
Chapter 5
35
The Leigh eBush guide bushing fits directly to most popular router models such as Porter Cable, Black & Decker and
Dewalt. Many other makes, e.g., Bosch, Fein, Festool, Milwaukee, etc. either offer or come complete with base adaptors
that accept the e-Bush. In addition Leigh offers the nine adaptors below to allow the use of over one hundred other
router models, new and old. For the complete list of routers, see the e-Buh Adaptor Selection Chart on the next page.
703
Bosch
RA1100
e7 e10
702R 706R
705R
710
Nut for
eBushes
704R
721
702
eBushes fit many
routers directly
eBush with
Adaptors 702 & 702R
eBush Mounting Variations
eBush Adaptors
eBush with
Adaptor 703
eBush with
Adaptor 710
Bosch
RA1126
(required for
Bosch RA1100)
eBushes and Adaptors
35
The Leigh eBush guide bushing fits directly to most popular router models such as Porter Cable, Black & Decker and
Dewalt. Many other makes, e.g., Bosch, Fein, Festool, Milwaukee, etc. either offer or come complete with base adaptors
that accept the e-Bush. In addition Leigh offers the nine adaptors below to allow the use of over one hundred other
router models, new and old. For the complete list of routers, see the e-Buh Adaptor Selection Chart on the next page.
703
Bosch
RA1100
e7 e10
702R 706R
705R
710
Nut for
eBushes
704R
721
702
eBushes fit many
routers directly
eBush with
Adaptors 702 & 702R
eBush Mounting Variations
eBush Adaptors
eBush with
Adaptor 703
eBush with
Adaptor 710
Bosch
RA1126
(required for
Bosch RA1100)
eBushes and Adaptors
5-5 One division of the eBush changes the joint glue line by
0.002" [0.050mm]. A perfect fit will be established with one or
two test cuts.
5-6 Record the eBush setting here for a quick setup the next
time you use this bit/guide bushing combination. ■
eBushes and Adaptors
The Leigh eBush guide bushing fits directly to most popular router models such as Porter Cable, Black & Decker and Dewalt. Many
other makes, e.g., Bosch, Fein, Festool, Milwaukee, etc. either offer or come complete with base adaptors that accept the eBush. In
addition Leigh offers the nine adaptors below to allow the use of over one hundred other router models, new and old. For the complete
list of routers, see the eBush Adaptor Selection chart on the next page.
1919
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
The Leigh e-Bush Chapter 5
1919
1ROUTER
MAKER 2ROUTER
MODEL 3 ROUTER
ADAPTOR
BLACK & DECKER
All Professional, HD1250, RP400K,7614 Not Required
6200 720673-00
SR100, 7AEE, KW780 series, KW 800, KW850 710
BOSCH
1600, 90085, 90088, 90098, 90140, 90150, 90300, 90303, 90305, 91264 Aftermarket base plate required
1601, 1602, 1603, 1604, 1606, B1350 RA1110
North American ROUTERS PRODUCED AFTER mid-2010: 1613EVS, 1613AEVS, 1617,
1617EVS, 1618, 1618EVS, 1619EVS, MR23EVS, MRC23EVS, MRF23EVS, MRP23EVS
RA1126 quick change adaptor and
RA1100 bushing adaptor required
North American ROUTERS PRODUCED BEFORE mid-2010 and others available worldwide
that include the RA1126 adaptor: 1613, 1613EVS, 1613AEVS, 1614, 1614EVS, 1617EVS,
1618EVS, 1619EVS, B1450, GOF900, GOF900CE, GOF900ACE, GOF1200, GOF1300CE,
GOF1300ACE, GOF1600CE, GOF2000CE, GMF1400, GMF1600CE, POF800ACE, POF1100AE,
POF1200AE, POF1400ACE
RA1100
1611, 1611EVS, 1615, 1615EVS, B1550, GOF1600, GOF1700ACE 702
CMT 1E 702R
CRAFTSMAN (SEARS)
All non-plunge models Aftermarket base plate required
135275070 Plunge See Skil 1823 or 1835
Other plunge models 702
MD11 Plunge & Fixed Base. MD9.5 Fixed Base Not Required
DEWALT
DW610, DW616, DW618 Not Required
DW613, DW615(UK) 710
DW614, DW615, DW621, DW624, DW625, DW626 N. America Only, Supplied w/router
DW621K & DW626 outside N. America 706R
DW625 Type 1,2,3,5 outside N. America 702
DW624 & DW625 Type 4 outside N.America, DW625EK 702R
ELU
OF15, OF15E, OF97, OF97E 706R
MOF68, MOF69, MOF96, MOF96E 710
MOF131, MOF177 Type 1,2, & 3 702
MOF177 Type 4, MOF177EK 702R
2720, 2721, 3328 Not Required
3303, 3304 EO9600 or 761 270-00
3337, 3338, 3339 702
FEIN RT1800 Supplied w/router
FESTOOL
OF1E , OF2E, OF650, OF900E ,OF1000, OF1010E 704R
OF2000, OF2000E 705R
OF1400 and OF2200 North America Only Supplied w/router
OF1400 Outside North America 493566
OF2200 Outside North America 494627 O-Ring may be required
to keep bushing centered
FREUD FT700(2), FT2000, FT2200, FT3000 721
HITACHI
TR8, TR12, FM8, M8, M12 Series 325211 OR 703
M12VC, KM12SC, KM12VC Not Required
M12SA2, M12V2 325224
MAFELL LO65E 702 n
MAKITA
RP1801, RP2301, 3612C Europe Qk Fit Base 721
3600, 3606, 3608, 3612, 3612B, 3612BR, 3612C N. America, 3620, 3621, RP900K 703
3601B 321 493-1
RP0910, RP1110C 706R
RF1100, RF1101, RD1100, RD1101, RP1101 Not Required
MASTERCRAFT
Please contact Leigh for assistance
METABO OF1612, OFE1812 (for all others, please contact Leigh for assistance) 704R
MILWAUKEE
5615, 5616, 5619 49-54-1040
5625 49-54-1026
5670 Not Required
PERLES OF808 Series, OFE6990 710
PORTER CABLE
(ROCKWELL) All Not Required or Supplied w/router
RIDGID R2930 (for all others, please contact Leigh for assistance) 704R
RYOBI
R30, R50, R150, R151, RE155, R500, R501, R502 703
R600, R601, RE600, RE601 702
R160, R161, R162, R163K, R165, R170,
R175, RE175, R180, R180PL, R181, R185, ERT1150 706R
SKIL
1823 or 1835 91803
SK1810, 1815, 1820, 1825 RAS140
All others Aftermarket base plate required
TREND T3, T4, T5, T9, T10, T11–UniBase required 710
TRITON
TRC001 TGA006 or 704R
JOF001, MOF001, TRA001
Accessory Kit (includes adaptor)
TGA001 or TGA150
WEGOMA OF850 Series 710
eBush Adaptor Selection
In order to fit your Leigh eBush to your router, you may need an adaptor. Find out in the chart below.
See www.leighjigs.com for the complete list of routers.
DIRECTIONS
A. Locate name of router maker in Column 1.
B. Locate router model in Column 2. If your
router is not listed visit leighjigs.com for a
complete, up-to-date list of routers.
C. Locate adaptor required for your router in
Column 3.
• Order Leigh adaptors (part no’s in red) in
Column 3 from Leigh.
• Order Bosch adaptors RA1100 and RA1126
in Column 3 from Leigh or your Bosch dealer.
• Order all other adaptors in Column 3 from
the router manufacturer’s dealer.
n
MAFELL – Rework adaptor slightly.
Router not listed?
If your router is not listed in this chart, you may
be able to fit a “universal baseplate” to your
router. Please contact Leigh for assistance.
Adaptor Mounting Screws
Screws are included with router.
Adaptors for Router Tables
Leigh guide bushings and eBushes are based
on the industry standard 1-3/8" 2-piece design.
Most router tables have adaptors that accept
these standard guide bushings. If your router
table does not have a suitable adaptor, please
check with the router table manufacturer.
Guide Bushings
All 8mm shank through dovetail bits listed in this
chart work with either the e7 bushing (7⁄16" OD)
supplied with your Leigh jig, or with any 7⁄16"
OD guidebush. The optional Leigh e10 bushing
or standard 5⁄8" OD guidebush is used with 1⁄2"
shank bits. No other guidebush sizes can be used
for through dovetails.
2020
ROUTER TABLE OPERATION
R9PLUS Dovetail Jig User Guide
The Leigh e-Bush
Chapter 5
2020

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