Leister VACUUM PLATE 300 User manual

Leister Technologies AG
Galileo-Strasse 10
6056 Kaegiswil/Switzerland
Tel. [phone]
Fax [phone]
www.leister.com
[e-mail]
VACUUM
PLATE 300
English

2
1. Important safety instructions 3
2. Application 4
2.1. Intended use 4
2.2. Non-intended use 4
3. Technical data 5
4. Transport 6
5. Your VACUUM PLATE 300 7
5.1. Type plate and identification 7
5.2. Scope of delivery (Standard equipment in cardboard box) 7
5.3. Overview of device parts 8
6. Operation of your VACUUM PLATE 300 9
6.1. Work environment and safety 9
6.2. Preparation and operation 11
6.3. Test with VACUUM PLATE 11
7. Quick guide VACUUM PLATE 300 12
7.1. Switch on device (left column) 12
7.2. Switch o device (right column) 12
8. Frequently asked questions, causes and actions VACUUM PLATE 300 13
9. Maintenance 14
10. Declaration of Conformity 15
11. Disposal 15
Table of contentsTable of contents

3
You can find more information about the VACUUM PLATE 300 at www.leister.com
Please always store these operating instructions with the device.
Congratulations on purchasing your VACUUM PLATE 300
You have chosen a first-class vacuum testing device.
It was developed and produced in accordance with the latest technology in the plastics-processing industry. It has
also been manufactured using high-quality materials.
VACUUM PLATE 300
testing device
Operating instructions (Translation of the Original User Manual)
Dangerous voltage, danger to life from electric shock:
There are live components inside the device. Maintenance and repairs are to be carried out by
trained specialist personnel only. If the housing is damaged, the power cord must be disconnected
from the power source immediately. Keep the device away from moisture and wet conditions.
Before starting, check the power cord, the plug and the extension cable for electrical and mechan-
ical damage.
Fire and explosion hazard
Admixtures (e.g. combustible or explosive gases or vapors), traces of oil, oil vapor and grease must not
be sucked in. Any operation in a potentially explosive environment is prohibited. The device must
only be operated with the filter plate installed.
No hazardous leak tracer is to be used for testing the weld seams. There is a risk of inhalation
of liquid particles. Read the material safety data sheet from the manufacturer of the material and
follow that company's instructions.
Risk of injury from plastic chips at startup.
Damaged plastic glass can lead to implosion. This may cause eye injuries. The plastic glass must
be protected against mechanical damage by impact or fall, for example. Do not put a defective VACU-
UM PLATE into operation. Wear protective goggles.
Vacuum blower causes high noise levels. There is therefore a risk of hearing damage while
operating the device. Wear hearing protection.
Risk of inhalation of dust particles while operating the device. If the membrane is contaminated,
dust particles can be sucked in and ejected by the blower. The membrane must be free of impuri-
ties in the test area.
If the device is being used on construction sites, a fault current circuit breaker must be used to
protect site personnel from electrical shock due to dampness and moisture.
Warning
1. Important safety instructions
EN

4
2. Application
The local supply voltage must match the nominal voltage specified on the device. Incorrect mains
voltage can cause the device to fail. The main switch must be switched o in the event of a mains
voltage failure.
Risk of burns
The device may only be operated at intervals. If the on duration is too long (>2min), the temperature
on the motor housing can cause burns. Always allow the device to cool down. The device can only
be operated using the handles and switches provided. The main switch must be switched o in the
event of a mains voltage failure.
The device should only be operated by trained specialists or under their supervision. Children are not
permitted to operate the device.
Be aware of hazards in the surrounding area, e.g., risk of tripping, risk of slipping, strong sunlight,
unattended equipment, etc.
Note
Caution
2.2 Non-intended use
2.1 Intended use
Any other use or any use beyond the type of use described for the VACUUM PLATE 300 is deemed non-intended use.
Test operation is not permitted in case of condensation (e.g. rain).
The VACUUM PLATE 300 is intended for professional use and is used to check the weld seams for leaks.
The VACUUM PLATE 300 is intended for generating a vacuum in interval operation for max. 2 minutes ON/30
seconds OFF.
Material types and material thicknesses
The VACUUM PLATE 300 can be used for testing various material types such as PE-HD, PE-LD, TPO/FPO, PP and
PVC. The permissible material thicknesses of the indicated materials are 1 – 3 mm.
Use only original Leister spare parts and accessories; otherwise, any warranty or guarantee claims will be invali-
dated.

5
VACUUM PLATE 300
220 – 240 V
VACUUM PLATE 300
120 V
Voltage V~ 230 120
Power W 1100 1100
Frequency Hz 50/60
Ambient temperature °C
°F
-10 – 60
14 – 140
Noise level LA LPA (dB)
LWA (dB)
84.7 (K = 3 dB)
95.7 (K = 3 dB)
Test pressure bar
inHg
-0.170
-5
Weight kg
lbs
7.7
17
a
b
cDimensions
a) mm
inches
750
29.5
b) mm
inches
250
9.8
c) mm
inches
200
7.9
Accuracy class
Manometer 1.6
Subject to change without prior notice.
3. Technical data

6
87
8
When transporting the device, store and secure it in a way that prevents any mechanical damage. The
device must always be stored on a flat surface, otherwise the sealing lip (7) can become permanently
deformed.
Note
Do not use the carrying handle (8) on the device for transporting with a crane.
Warning
Use the carrying handles (8) to lift the vacuum tester.
4. Transport

7
The model and serial number are indicated on your device's name plate (10). Please transfer this information to
your instruction manual. In the event of any inquiries to our representatives or authorized Leister Service Centers,
please always refer to this information.
Model:..............................................................................................................................................................
Serial no.:.........................................................................................................................................................
5.2. Scope of delivery (Standard equipment in cardboard box)
5.1. Type plate and identification
5. Your VACUUM PLATE 300
• 1 x VACUUM PLATE 300 device
• 1 x Original Quick Guide
• 1 x Safety instructions
Example:

8
1
4
12
10
2
13
8
5
6
7
1 3
98
11
5.3. Overview of device parts
8. Carrying handle
9. Pressure setting valve (Vari-Flow valve)
10. Type plate with model designation and series
marking
11. Cooling openings
12. Suction air outlet
13. Device-protective circuit-breaker
1. Mains connection line
2. Main switch
3. Vacuum blower
4. Filter plate
5. Pressure gauge
6. Sight glass
7. Sealing lip

9
6.1. Work environment and safety
Dangerous voltage, danger to life from electric shock:
If the housing is damaged, the power cord must be disconnected from the power source immedi-
ately. Keep the device away from moisture and wet conditions. Before starting, check the power
cord, the plug and the extension cable for electrical and mechanical damage.
Fire and explosion hazard
Admixtures (e.g. combustible or explosive gases or vapors), traces of oil, oil vapor and grease must not
be sucked in. Any operation in a potentially explosive environment is prohibited. The device must
only be operated with the filter plate installed.
No hazardous leak tracer is to be used for testing the weld seams. There is a risk of inhalation
of liquid particles. Read the material safety data sheet from the manufacturer of the material and
follow that company's instructions.
Risk of injury from plastic chips at startup.
Damaged plastic glass can lead to implosion. This may cause eye injuries. The plastic glass must
be protected against mechanical damage by impact or fall, for example. Do not put a defective VACU-
UM PLATE into operation. Wear protective goggles.
Vacuum blower causes high noise levels. There is therefore a risk of hearing damage while
operating the device. Wear hearing protection.
Risk of inhalation of dust particles while operating the device. If the membrane is contaminated,
dust particles can be sucked in and ejected by the blower. The membrane must be free of impuri-
ties in the test area.
If the device is being used on construction sites, a fault current circuit breaker must be used to
protect site personnel from electrical shock due to dampness and moisture.
Warning
6. Operation of your VACUUM PLATE 300

10
The local supply voltage must match the nominal voltage specified on the device. Incorrect mains
voltage can cause the device to fail. The main switch must be switched o in the event of a mains
voltage failure.
Risk of burns
The device may only be operated at intervals. If the on duration is too long (>2min), the temperature
on the motor housing can cause burns. Always allow the device to cool down. The device can only
be operated using the handles and switches provided. The main switch must be switched o in the
event of a mains voltage failure.
Be aware of hazards in the surrounding area, e.g., risk of tripping, risk of slipping, strong sunlight,
unattended equipment, etc.
Note
Caution
230 V~ up to 50 m 3 × 1.5 mm2
up to 100 m 3 × 2.5 mm2
120 V~ up to 50 m 3 × 1.5 mm2
up to 100 m 3 × 2.5 mm2
Power cord and extension cable
• The power cord (1) must be able to move freely and must
not hinder the user or third parties during work (trip hazard).
• The extension cables must be authorized for the utilization
site (such as, outdoors) and be marked accordingly. Take the
necessary minimum cross-section for extension cables into
account as required.
On-site generators for power supply
When using on-site generators as a power supply, please ensure that the generators are equipped with residu-
al-current circuit breakers.
The formula "2 × nominal power of the devices used" applies to the nominal power of generators.

11
6.3. Test with VACUUM PLATE
6.2. Preparation and operation
Turn clockwise (+)
pressure setting valve closed/maximum pressure
Turn anti-clockwise (-)
pressure setting valve open/minimum pressure
• The welding area must be dry and free of contamination. Dirt particles may compromise the test.
• The seam area to be inspected must be sprayed with a liquid forming bubbles (e.g. soapy water) directly
before the inspection. The liquid must not damage the seam and the weld material.
• Set the pressure setting valve (Vari-Flow Valve) (9) to minimum pressure before the test. Turn counter-
clockwise until stop (-).
• Position the VACUUM PLATE on the location to be tested
• Place the VACUUM PLATE so that the seam to be tested is approximately in the middle of the longitudinal axis
of the testing device. For longer test sections, the VACUUM PLATE needs to be repositioned accordingly. When
moving the VACUUM PLATE, the test areas must be overlapped.
• In order to generate a negative pressure, the VACUUM PLATE must be pressed lightly on the location to be
tested with bothhandles (8).
• Turn on the main switch (2) on the VACUUM PLATE
• Turn the pressure setting valve (Vari-Flow Valve) (9) clockwise (+) until the desired or specified test
pressure is set.
• The existing negative pressure can be read on the manometer (5).
• Visual inspection of the weld seam for leaks
• The seam is sealed if there are no bubbles in the test liquid.
• Switch o the main switch (2) of the VACUUM PLATE, let the device cool down
• Then disconnect the power cord (1) from the electrical mains.
• Mark and repairany leaks
• Before each start, check the VACUUM PLATE for faults and damage, e.g. cracks, splits or scratches; a defec-
tive VACUUM PLATE can implode
• Visually inspect that the filter plate (4) is present and whether it is clean.
• Check the power supply line and plug (1) as well as the extension cable for electrical and mechanical
damage.
• Check the cooling air openings (11) must be open at all times and air must be able to be suctioned and
purged unhindered
• Ensure the sealing lip (7) is not damaged
• Warning: Excessive damage to the sealing lip (7) may prevent the required test pressure from being reached.
• Connect the VACUUM PLATE to the nominal voltage. The nominal voltage specified on the device must
match the supply voltage.

12
VACUUM PLATE 300 Quick Guide
1
3
2
4
1
2
5
QG VACUUM PLATE 30 0 /
Art. 169.605 / 11.2021
User Manual:
leister.link/QG-DLP-Vacuum-Plate-300
1. Switch o the device on the main switch (2)
2. Disconnectthe power cord (1) from the voltage
source
1. Connect power supply cord (1) to the voltage
source.
2. Open the pressure setting valve (Vari-Flow
Valve) (9) (turn counter-clockwise to the stop),
3. hold the device by the carrying handles (8),
place it on the test location and gently press
4. Switch on the main switch (2).
5. Set the pressure required with the pressure set-
ting valve (Vari-Flow Valve) (9) (turn clockwise)
7.2. Switch off device (right column)
7.1. Switch on device (left column)
7. Quick guide VACUUM PLATE 300

13
Causes Action
Ambient temperature too high (> 60°C)
Allow the device to cool down. Then press the reset
button on the device protection switch and repeat the
process.
Defective vacuum motor
If the device circuit breaker switches the device o
again immediately after resetting, the device must be
inspected by an authorized Leister service center.
Excessive on-time The appliance may only be operated at the prescribed
intervals
• Reduce the pressure with the pressure adjustment valve (Vari-Flow Valve) (9).
• Check the flatness of the membrane while pressing the VACUUM PLATE. The VACUUM PLATE can compensate
an unevenness of approx. 10 mm via the sealing lip (7). There is a risk of leakage if there is a higher level of
unevenness.
• Check whether the sealing lip (7) is damaged. If the sealing lip is damaged, there is a risk of leakage.
• Filter plate (4) clogged. Clean the filter plate with a brush with plastic bristles.
Device-protective circuit-breaker (13) trips during
operation or does not lock into place (recognizable
by protruding reset button)
Diaphragm is touching the sight glass (6)
Do not allow test pressure to build up
8. Frequently asked questions, causes and actions VACUUM PLATE 300

14
Period of time
(operating hours)
Monitoring and
maintenance work Spare parts Tools
After each use of the
device
Visual inspection of the
sealing lip for damage – Service
After each use of the
device Cleaning the sight glass – Water, clean cloth
After each use of the
device
Visual inspection of the
filter plate for contami-
nation
– Brush with plastic bristles
After each use of the
device
Pressure adjustment
valve moves freely – Service
after approx. 300 h Functional check of the
drive Vacuum motor Service
Avoid contact with aggressive substances (e.g. acetone, diluent, etc.). There is a risk of damage to
the installed components.
Recommended maintenance intervals for the device:
Note
Dangerous voltage, danger to life from electric shock:
There are live components inside the device. Maintenance and repairs are to be carried out by
trained specialist personnel only.
• Repairs must only be carried out by authorized Leister service centers.
• Clean cloths must be used to clean the device.
• Leister Service Centers guarantee a professional and reliable repair service within 24 hours with original spare
parts in accordance with circuit diagrams and spare parts lists.
You can find more information at www.leister.com
Warning
9. Maintenance

15
Do not dispose of electrical equipment with household refuse.
Electrical appliances, accessories and packaging should be recycled in an environmentally friendly
manner. When you are disposing of our products, please observe the national and local regulations.
11. Disposal
10. Declaration of Conformity
EU Declaration of Conformity
Leister Technologies AG, Galileo-Strasse 10, 6056 Kaegiswil, Switzerland confirms that this product in the
model made available for purchase, fulfills the requirements of the following EU directives.
Directives:
2006/42/EG, 2014/30/EU, 2011/65/EU
Harmonized EN ISO 12100:2010, EN 60335-1:2012 + A11:2014 + A13:2017 + AC:2014,
Standards: EN 55014-1:2017 + A11:2020, EN 55014-2:1997 + A1:2001 + A2:2008 + AC:1997,
EN IEC 63000:2018
Kaegiswil, 02/24/2022
Bruno von Wyl, CTO Christoph Baumgartner, GM
UK Declaration of Conformity
Leister Technologies AG, Galileo-Strasse 10, 6056 Kaegiswil, Switzerland confirms that this product in the
model made available for purchase, fulfills the requirements of the following UK Statutory Instruments.
UK Statutory
Instruments:
2008 No.1597, 2016 No. 1091, 2012 No. 3032
Designated EN ISO 12100:2010, EN 60335-1:2012 + A11:2014 + A13:2017 + AC:2014,
Standards: EN 55014-1:2017 + A11:2020, EN 55014-2:1997 + A1:2001 + A2:2008 + AC:1997,
EN IEC 63000:2018
Kaegiswil, 02/24/2022
Bruno von Wyl, CTO Christoph Baumgartner, GM

© Copyright by Leister
Leister Technologies AG
Galileo-Strasse 10
6056 Kaegiswil/Switzerland
Tel. [phone]
Fax [phone]
www.leister.com
[e-mail]
Sales and service center
• The guarantee or warranty rights granted for this device by the direct distribution partner/salesperson apply
from the date of purchase. In the event of a guarantee or warranty claim (verification by invoice or delivery
note), manufacturing or processing errors will be rectified by the sales partner through replacement delivery
or repair. Heating elements are excluded from warranty obligations or guarantees.
• Other guarantee or warranty claims are excluded within the framework of mandatory law.
• Damage resulting from natural wear, overload, or improper handling is excluded from the warranty.
• No guarantee or warranty claims exist for devices that have been converted or modified by the purchaser.
Warranty
VACUUM PLATE 300 Art. 169.604 / EN / 03.2022