Lenovo motorola DROID TURBO 2 Installation and operating manual

DROID TURBO 2 /
Moto X Force
DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
Motorola Mobility Confidential Restricted:
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REVISION HISTORY
Revision
Date
Notes
1
10/30/2015
Initial release.
2 12/04/2015
Bounce Chassis Screw Guide (3-00-F6-10000) added to Tools Required for
Assembly and Battery Assembly.
3 01/28/2016
•Figure 8 updated to include the DROID Logo.
•Table 3 updated to include rework Audio Bezels and the DROID Logos.
•Audio Bezel andDROID Logo added to Disassembly and Recovery Map.
•Bounce Inlay Heating Plate (3-00-F5-10000) and “7x7” Hot Plate
(4-00-Z2-10000 (220V) /4-00-Z3-10000 (110V)) added to the Tools Required
for Disassembly.
•The Rear Inlay Removal section was updated to include pre-heating
instructions using the Bounce Inlay Heating Plate (3-00-F5-10000).
•The followingsections were added to Disassembly and Recovery:
oAudio Deco Removal
oDROID Logo Removal
oSide Key Removal
•DROID Logo added to Assembly Map.
•The Tools Required for Assembly section was updated to include the new
Bounce Audio Bezel Press Tool (3-00-F7-10000)and an updated imageof the
Bounce Earpiece Deco Press Fixture (3-00-D8-10000).
•The Rear Inlay Assembly section was updated to include assemblyof the
DROID Logo.
•The Audio Deco Assemblysection was updated toinclude rework Audio
Bezels, updated images of theBounce Earpiece Deco Press Fixture (3-00-D8-
10000), and the new Bounce Audio Bezel Press Tool (3-00-F7-10000).

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
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TABLE OF CONTENTS
Revision History .................................................................................................................................................. 2_Toc441747693
List of Tables.................................................................................................................................................................6
Table of Figures ............................................................................................................................................................6
Safety Information ........................................................................................................................................................7
Cautions and Warnings ....................................................................................................................................... 7_Toc441747698
Battery Safety Guidelines ..............................................................................................................................................7
Introduction...................................................................................................................................................................8
External Views ..............................................................................................................................................................8
PSCD Gaps..................................................................................................................................................................10
Exploded Views...........................................................................................................................................................18
DLN Liner Replacement ..............................................................................................................................................23
Tools Required for DLN Liner Replacement .................................................................................................................23
MASC Procedure ......................................................................................................................................................... 24
Customer Procedure ...................................................................................................................................................29
Disassembly and Recovery ........................................................................................................................................31
Disassembly and Recovery Map..................................................................................................................................31
Tools Required for Disassembly ..................................................................................................................................32
SIM/SD Tray Removal .................................................................................................................................................33
Water Detection Label Inspection ................................................................................................................................34
Audio Deco Removal ...................................................................................................................................................35
Rear Inlay Removal .....................................................................................................................................................36
Rear-Facing Imager Bezel Removal.............................................................................................................................39
Rear-Facing Imager Lens Removal..............................................................................................................................40
DROID Logo Removal ..................................................................................................................................................41
Rear Housing Removal ................................................................................................................................................42
Side Key Removal .......................................................................................................................................................44
Battery Disconnection .................................................................................................................................................45
Front-Facing Imager Removal .....................................................................................................................................47
Front-Facing Imager Gasket Removal..........................................................................................................................48
Earpiece Speaker Removal.......................................................................................................................................... 49
Secondary-Microphone Grommet Removal..................................................................................................................50
Battery Removal..........................................................................................................................................................51
PCB Removal ..............................................................................................................................................................52
Trim Ring Removal......................................................................................................................................................54
IR LED Flex Removal ...................................................................................................................................................55
IR LED Grommet Removal ...........................................................................................................................................56
Coax Cable Removal ...................................................................................................................................................57

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Level 2 – Service and Repair Manual
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Rear-Facing Imager Removal ......................................................................................................................................58
Proximity Grommet Removal .......................................................................................................................................59
Microphone Grommet Removal ...................................................................................................................................60
Loudspeaker Removal.................................................................................................................................................61
Vibrator Removal.........................................................................................................................................................62
Headset Jack Removal................................................................................................................................................63
NFC Antenna Removal.................................................................................................................................................64
Parts Refresh ..............................................................................................................................................................65
Tools Required for Parts Refresh .................................................................................................................................65
Battery Cleaning..........................................................................................................................................................66
PCB Cleaning ..............................................................................................................................................................68
Rear Housing Cleaning ................................................................................................................................................70
Rear Inlay Cleaning .....................................................................................................................................................72
Assembly.....................................................................................................................................................................73
Assembly Map ............................................................................................................................................................73
Tools Required for Assembly.......................................................................................................................................74
Rear Housing WDL Assembly ......................................................................................................................................77
PCB Preparation..........................................................................................................................................................78
ZIF Connector Pad Assembly .......................................................................................................................................83
Proximity Grommet Assembly .....................................................................................................................................85
IR LED Grommet Assembly..........................................................................................................................................86
Main-Microphone Grommet Assembly.........................................................................................................................87
IR LED Flex Assembly.................................................................................................................................................. 89
Rear-Facing Imager Assembly.....................................................................................................................................90
Trim Ring Assembly ....................................................................................................................................................91
Coax Cable Assembly..................................................................................................................................................95
PCB Assembly.............................................................................................................................................................97
Earpiece Speaker Assembly ......................................................................................................................................102
Front-Facing Imager Assembly..................................................................................................................................103
Secondary-Microphone Grommet Assembly ..............................................................................................................105
Battery Adhesive Assembly .......................................................................................................................................106
Battery Assembly ......................................................................................................................................................107
Heatspreader Assembly ............................................................................................................................................110
NFC Antenna Assembly .............................................................................................................................................112
Vibrator Assembly .....................................................................................................................................................114
Headset Jack Assembly ............................................................................................................................................116
Loudspeaker Assembly .............................................................................................................................................118
Rear Housing Assembly.............................................................................................................................................120
Rear-Facing Imager Lens Assembly ..........................................................................................................................124

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
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Rear Inlay Assembly..................................................................................................................................................125
Audio Deco Assembly................................................................................................................................................132
SIM/SD Tray Assembly..............................................................................................................................................135

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
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LIST OF TABLES
Table 1. External Views Parts List ...................................................................................................................................9
Table 2. PSCD Gap Measurements................................................................................................................................16
Table 3. Exploded View Parts List..................................................................................................................................18
Table 4. Subassembly Exploded View Parts List ............................................................................................................21
TABLE OF FIGURES
Figure 1. External Views..................................................................................................................................................8
Figure 2. PSCD Front View ............................................................................................................................................10
Figure 3. PSCD Rear View .............................................................................................................................................11
Figure 4. PSCD Side View .............................................................................................................................................12
Figure 5. PSCD Top View and Cross Section View .........................................................................................................13
Figure 6. PSCD Display Alignment.................................................................................................................................14
Figure 7. PSCD Front-Facing Imager Alignment.............................................................................................................15
Figure 8. Assembly Exploded View................................................................................................................................18
Figure 9. Subassembly Exploded View ..........................................................................................................................21

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
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SAFETY INFORMATION
Cautions and Warnings
Electrostatic Discharge
The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap
when working with internal components.
Battery Safety Guidelines
Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped
to the floor, it may be internally damaged and must be scrapped.
Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.
•Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout
assembly.
•Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that
will contact the Battery are free of foreign material.
•Ensure screws and screwdrivers do not contact the Battery.
•Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when
used by the customer.

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
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INTRODUCTION
External Views
Figure 1. External Views

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Level 2 – Service and Repair Manual
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Table 1. External Views Parts List
Reference #
Description
1
Front-Facing LED Flash
2
Earpiece Speaker
3
Front-Facing Imager
4
Display Lens
5a
Power Key
5b
Volume Key
6
Rear-Facing Imager Bezel
7
Rear-Facing Imager
8
LED Flash
9
Motorola Logo
10
Rear Housing
11
USB Port
12
Headset Jack
13
SIM and SD Card Tray
14
Main Microphone
15a
Loudspeaker
15b
Loudspeaker

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
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PSCD Gaps
All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval
from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must
not be used at an angle as they will give false-positive results.
Figure 2. PSCD Front View