Lenovo motorola DROID TURBO 2 Installation and operating manual

DROID TURBO 2 /
Moto X Force
DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual

DROID TURBO 2 / Moto X Force
Level 2 – Service and Repair Manual
Motorola Mobility Confidential Restricted:
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REVISION HISTORY
Revision
Date
Notes
1
10/30/2015
Initial release.
2 12/04/2015
Bounce Chassis Screw Guide (3-00-F6-10000) added to Tools Required for
Assembly and Battery Assembly.
3 01/28/2016
•Figure 8 updated to include the DROID Logo.
•Table 3 updated to include rework Audio Bezels and the DROID Logos.
•Audio Bezel andDROID Logo added to Disassembly and Recovery Map.
•Bounce Inlay Heating Plate (3-00-F5-10000) and “7x7” Hot Plate
(4-00-Z2-10000 (220V) /4-00-Z3-10000 (110V)) added to the Tools Required
for Disassembly.
•The Rear Inlay Removal section was updated to include pre-heating
instructions using the Bounce Inlay Heating Plate (3-00-F5-10000).
•The followingsections were added to Disassembly and Recovery:
oAudio Deco Removal
oDROID Logo Removal
oSide Key Removal
•DROID Logo added to Assembly Map.
•The Tools Required for Assembly section was updated to include the new
Bounce Audio Bezel Press Tool (3-00-F7-10000)and an updated imageof the
Bounce Earpiece Deco Press Fixture (3-00-D8-10000).
•The Rear Inlay Assembly section was updated to include assemblyof the
DROID Logo.
•The Audio Deco Assemblysection was updated toinclude rework Audio
Bezels, updated images of theBounce Earpiece Deco Press Fixture (3-00-D8-
10000), and the new Bounce Audio Bezel Press Tool (3-00-F7-10000).

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Level 2 – Service and Repair Manual
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TABLE OF CONTENTS
Revision History .................................................................................................................................................. 2_Toc441747693
List of Tables.................................................................................................................................................................6
Table of Figures ............................................................................................................................................................6
Safety Information ........................................................................................................................................................7
Cautions and Warnings ....................................................................................................................................... 7_Toc441747698
Battery Safety Guidelines ..............................................................................................................................................7
Introduction...................................................................................................................................................................8
External Views ..............................................................................................................................................................8
PSCD Gaps..................................................................................................................................................................10
Exploded Views...........................................................................................................................................................18
DLN Liner Replacement ..............................................................................................................................................23
Tools Required for DLN Liner Replacement .................................................................................................................23
MASC Procedure ......................................................................................................................................................... 24
Customer Procedure ...................................................................................................................................................29
Disassembly and Recovery ........................................................................................................................................31
Disassembly and Recovery Map..................................................................................................................................31
Tools Required for Disassembly ..................................................................................................................................32
SIM/SD Tray Removal .................................................................................................................................................33
Water Detection Label Inspection ................................................................................................................................34
Audio Deco Removal ...................................................................................................................................................35
Rear Inlay Removal .....................................................................................................................................................36
Rear-Facing Imager Bezel Removal.............................................................................................................................39
Rear-Facing Imager Lens Removal..............................................................................................................................40
DROID Logo Removal ..................................................................................................................................................41
Rear Housing Removal ................................................................................................................................................42
Side Key Removal .......................................................................................................................................................44
Battery Disconnection .................................................................................................................................................45
Front-Facing Imager Removal .....................................................................................................................................47
Front-Facing Imager Gasket Removal..........................................................................................................................48
Earpiece Speaker Removal.......................................................................................................................................... 49
Secondary-Microphone Grommet Removal..................................................................................................................50
Battery Removal..........................................................................................................................................................51
PCB Removal ..............................................................................................................................................................52
Trim Ring Removal......................................................................................................................................................54
IR LED Flex Removal ...................................................................................................................................................55
IR LED Grommet Removal ...........................................................................................................................................56
Coax Cable Removal ...................................................................................................................................................57

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Rear-Facing Imager Removal ......................................................................................................................................58
Proximity Grommet Removal .......................................................................................................................................59
Microphone Grommet Removal ...................................................................................................................................60
Loudspeaker Removal.................................................................................................................................................61
Vibrator Removal.........................................................................................................................................................62
Headset Jack Removal................................................................................................................................................63
NFC Antenna Removal.................................................................................................................................................64
Parts Refresh ..............................................................................................................................................................65
Tools Required for Parts Refresh .................................................................................................................................65
Battery Cleaning..........................................................................................................................................................66
PCB Cleaning ..............................................................................................................................................................68
Rear Housing Cleaning ................................................................................................................................................70
Rear Inlay Cleaning .....................................................................................................................................................72
Assembly.....................................................................................................................................................................73
Assembly Map ............................................................................................................................................................73
Tools Required for Assembly.......................................................................................................................................74
Rear Housing WDL Assembly ......................................................................................................................................77
PCB Preparation..........................................................................................................................................................78
ZIF Connector Pad Assembly .......................................................................................................................................83
Proximity Grommet Assembly .....................................................................................................................................85
IR LED Grommet Assembly..........................................................................................................................................86
Main-Microphone Grommet Assembly.........................................................................................................................87
IR LED Flex Assembly.................................................................................................................................................. 89
Rear-Facing Imager Assembly.....................................................................................................................................90
Trim Ring Assembly ....................................................................................................................................................91
Coax Cable Assembly..................................................................................................................................................95
PCB Assembly.............................................................................................................................................................97
Earpiece Speaker Assembly ......................................................................................................................................102
Front-Facing Imager Assembly..................................................................................................................................103
Secondary-Microphone Grommet Assembly ..............................................................................................................105
Battery Adhesive Assembly .......................................................................................................................................106
Battery Assembly ......................................................................................................................................................107
Heatspreader Assembly ............................................................................................................................................110
NFC Antenna Assembly .............................................................................................................................................112
Vibrator Assembly .....................................................................................................................................................114
Headset Jack Assembly ............................................................................................................................................116
Loudspeaker Assembly .............................................................................................................................................118
Rear Housing Assembly.............................................................................................................................................120
Rear-Facing Imager Lens Assembly ..........................................................................................................................124

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Rear Inlay Assembly..................................................................................................................................................125
Audio Deco Assembly................................................................................................................................................132
SIM/SD Tray Assembly..............................................................................................................................................135

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LIST OF TABLES
Table 1. External Views Parts List ...................................................................................................................................9
Table 2. PSCD Gap Measurements................................................................................................................................16
Table 3. Exploded View Parts List..................................................................................................................................18
Table 4. Subassembly Exploded View Parts List ............................................................................................................21
TABLE OF FIGURES
Figure 1. External Views..................................................................................................................................................8
Figure 2. PSCD Front View ............................................................................................................................................10
Figure 3. PSCD Rear View .............................................................................................................................................11
Figure 4. PSCD Side View .............................................................................................................................................12
Figure 5. PSCD Top View and Cross Section View .........................................................................................................13
Figure 6. PSCD Display Alignment.................................................................................................................................14
Figure 7. PSCD Front-Facing Imager Alignment.............................................................................................................15
Figure 8. Assembly Exploded View................................................................................................................................18
Figure 9. Subassembly Exploded View ..........................................................................................................................21

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SAFETY INFORMATION
Cautions and Warnings
Electrostatic Discharge
The phone components may be damaged by electrostatic discharge (ESD). Always use an ESD mat and ground strap
when working with internal components.
Battery Safety Guidelines
Handle Battery with care. Ensure Battery edges and surfaces are not dented or deformed. If the Battery Pack is dropped
to the floor, it may be internally damaged and must be scrapped.
Ensure all surfaces, fixtures, and phone components contacting the Battery are smooth and clean.
•Ensure Battery and its insulation are not damaged (e.g. scratched, dented, punctured) prior to and throughout
assembly.
•Prior to assembly, ensure Battery edges and surfaces are not dented or deformed, and that fixtures and parts that
will contact the Battery are free of foreign material.
•Ensure screws and screwdrivers do not contact the Battery.
•Failure to adhere to Safety Critical Note(s) may increase risk of rupture, burning, or failure to function safely when
used by the customer.

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INTRODUCTION
External Views
Figure 1. External Views

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Table 1. External Views Parts List
Reference #
Description
1
Front-Facing LED Flash
2
Earpiece Speaker
3
Front-Facing Imager
4
Display Lens
5a
Power Key
5b
Volume Key
6
Rear-Facing Imager Bezel
7
Rear-Facing Imager
8
LED Flash
9
Motorola Logo
10
Rear Housing
11
USB Port
12
Headset Jack
13
SIM and SD Card Tray
14
Main Microphone
15a
Loudspeaker
15b
Loudspeaker

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PSCD Gaps
All dimensions are in millimeters (mm). The following gaps are considered maximum allowable without further approval
from a supervisor. Measure gaps at an angle perpendicular to the surface/area being measured. Feeler Gauges must
not be used at an angle as they will give false-positive results.
Figure 2. PSCD Front View

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Figure 3. PSCD Rear View

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Figure 4. PSCD Side View

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Figure 5. PSCD Top View and Cross Section View

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Figure 6. PSCD Display Alignment

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Figure 7. PSCD Front-Facing Imager Alignment

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Table 2. PSCD Gap Measurements
Reference #
Description
1
Front Rim Housing to Lens Liner Perimeter
2
Lens Liner to Audio Deco (Left Point) Step
3
Lens Liner to Audio Deco (Right Point) Step
4
Audio Deco Tilt (Left Point vs. Right Point)Step
5
Rear Band Housing to RearInlay Perimeter
6
Main Imager Center to Main Imager Lens Artwork Concentricity
7
Camera Deco M Logo Rotation
8
Power Key to Rear Band Housing Step
9
Volume Key to Rear Band Housing Step
10
Main Imager Center to Camera Deco Concentricity
11
Camera Deco to Flash Lens Perimeter
12
Rear Inlay to Rear Bezel Perimeter
13
Rear Bezel to Camera Deco Perimeter
14
Rear Inlay to Droid Logo Perimeter
15
Front Rim Housing to Rear Band Housing (Z)
16
Front Rim Housing to Rear Band Housing Step (X & Y)
17
Rear Band Housing to PowerKey (Y)
18
Rear Band Housing to PowerKey (Z)
19
Rear Band Housing to Volume Key (Z)
20
Rear Band Housing to Volume Key (Y)
21
Rear Band Housing to SIM Door Perimeter
22
Front Rim Housing to Rear Band Housing Step (X & Y)
23
Rear Band Housing to SIM Door Step
24
Rear Band Housing to RearInlay Step
25
Rear Inlay to Rear Bezel Step
26
Rear Bezel to Camera Deco Step
27
Camera Deco to Camera Lens Step
28
Front Rim Housing to Main Lens Step
29
Camera Deco to Camera Flash Lens Step
30
Rear Inlay to Droid Logo Step
31
Main Lens ViewArea to Display Active Area (X1-X2)
32
Main Lens ViewArea to Display Active Area (Y1-Y2)

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Reference #
Description
33
Front-Facing Imager Center to Main Lens Artwork Center Concentricity

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Exploded Views
Figure 8. Assembly Exploded View
Table 3. Exploded View Parts List
Reference #
Description
Recovery Part
1
DIE CUT,LINER,LENS,NO BRANDING
NO
2
ASSY,HSG,AU DECO,T&R,METALLIC RED,KINZIE (REWORK)
BZL,AU DECO,METALLIC BLK (REWORK)
BZL,AU DECO,METALLIC SLVR (REWORK)
BZL,AU DECO,METALLIC DK GRY (REWORK)
ASSY,HSG,AU DECO,T&R,METALLIC RED,KINZIE (ORIGINAL)
BZL,AU DECO,METALLIC BLK (ORIGINAL)
BZL,AU DECO,METALLIC SLVR (ORIGINAL)
BZL,AU DECO,METALLIC DK GRY (ORIGINAL)
NO
3
ASSY,HSG,LENS W/FRONT HOUSING,PSA,BLACK,ROW,KINZIE
ASSY,HSG,LENS W/FRONT HOUSING,PSA,WHITE,ROW,KINZIE
YES
4
HSG,FRNT RIM,DECORATED,BLACK
HSG,FRNT RIM,DECORATED,WHITE
NO
5
GROM,SENSOR,KINZIE
NO
6
TRANSDUCER,OTHR,6X12X3,6X12X3MM RCVR F0=200HZ, AAC
NO
7
SEAL,O-RING,FRONT IMGR
NO
8
ASSY,FLXCKT,5MP IMAGER,KINZIE
YES
9
CABLE,COAX
YES

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Reference #
Description
Recovery Part
10
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,DARK MTLC GRAY, KINZIE
ASSY,HSG,SIM DOOR,FULL FLOOR TRAY,LIGHT
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,METALLIC DK
GRAY
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,METALLIC
SILVER,KI
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,METALLIC
CHAMPAGNE
ASSY,HSG,SIM DOOR, FULL FLOOR TRAY,SINGLE SIM,RED,KINZIE
YES
11
ASSY,PWA,MN,BOUNCE VZW
ASSY,PWA,MN,BOUNCE,ROW
ASSY,PWA,MN,64 GB,BOUNCE,VZW
ASSY,PWA,MN,64 GB,BOUNCE,ROW
ASSY,PWA,MN,32 GB,BOUNCE,CHINA,ROW
YES
12
ASSY,PWA,TOP,HSJ,VIBRATOR,KINZIE
YES
13
DIE CUT,ADHESIVE,PCB-CHASSIS
NO
14
ASSY,FLXCKT,IR LED,KINZIE
YES
15
PAD,CONDUCTIVE,FRONT IMGR
NO
16
ASSY,FLXCKT,CAMERA,REAR FACING 21MP IMAGER,KINZIE
YES
17
DIE CUT,ADHES,COP TAPE,PM8994
NO
18
ASSY,CHAS,REAR,KINZIE
YES
19
TRANSDUCER,POLYPHONIC,13X18X2P5
NO
20
ASSY,BAT,LI POLY,FB55,3760MAH,LG CHEM
YES
21
PAD,CONDUCTIVE,FRONT IMGR
NO
22
ASSY,HSG,REAR,METALLIC DK GRY
ASSY,HSG,REAR,TIN SILVER,KINZIE
ASSY,HSG,REAR,CHAMPAGNE,KINZIE
ASSY,HSG,REAR,RED,KINZIE
YES
23
ASSY,HSG,STOPPER,EARPIECE/FLASH,KINZIE
YES
24
SCR,MACH,M1.4
NO
25
ASSY,HSG,STOPPER,NFC CONN
YES
26
DIE CUT,ADHESIVE,INLAY,REAR COVER
NO
27
ASSY,HSG,INLAY,CSR,BLACK,REAR COVER,ROW
ASSY,HSG,INLAY,CSR,WINTER WHITE,REAR COV
ASSY,HSG,INLAY,NYLON,BLACK,REAR CVR
ASSY,HSG,INLAY,NYLON,BLACK,ROW,REAR CVR
ASSY,HSG,INLAY,NYLON,GRAY,ROW,REAR CVR
YES
28
BZL,DECO,REAR,METALLIC DK GRY
BZL,DECO,REAR,METALLIC SLVR
BZL,DECO,REAR,METALLIC RED
YES

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Reference #
Description
Recovery Part
29
DIE CUT,ADHES,CAMERA,DECO
NO
30
ASSY,CAMR DECO,METALLIC SLVR
ASSY,CAMR DECO,METALLIC DK GRY
ASSY,CAMR DECO,METALLIC CHMPGN
ASSY,CAMR DECO,BLACK
YES
31
ASSY,DROID LOGO,DARK MTLC GRAY,KINZIE
ASSY,DROID LOGO,DARK MTLC SILVER,KINZIE
ASSY,DROID LOGO,METALLIC CHAMPAGNE,TALL,KINZIE
ASSY,DROID LOGO,DARK GRAY/BLACK,KINZIE
NO