Lenovo 55948KX Operating instructions

6URackorTowerUPSRT8.0kVA
andRT11.0kVAandMaintenanceBypass
Installation,User, Operation,and
MaintenanceGuide
Machine Types: 5594-8KX,5594-8PX,5594-9KX,5594-9PX

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
General Safety.......................................................................i
Safety statements.................................................................................iii
Guidelines for trained service technicians..................................x
Inspecting for unsafe conditions..............................................x
Guidelines for servicing electrical equipment..................xi
Safety statements.................................................................................xii
Product Safety.......................................................................................xix
Preface.................................................................................xx
Authors........................................................................................................xx
Contributors.............................................................................................xx
Than you...................................................................................................xx
Document formatting..........................................................................xx
Chapter 1 Introduction.........................................................1
Notices and statements........................................................................1
Notices and statements in this document............................1
Environmental protection....................................................................2
Substances..........................................................................................2
Pac ing..................................................................................................2
End of life.............................................................................................2
Product..................................................................................................3
Battery...................................................................................................3
Main UPS features...................................................................................3
Images...........................................................................................................3
Chapter 2 UPS Safety Instructions..................................4
Certification standards.........................................................................4
Special symbols........................................................................................4
Safety of persons.....................................................................................5
Product safety...........................................................................................5
Special precautions................................................................................6
Chapter 3 Overvie .............................................................8
Dimensions and weights......................................................................8
Standard installations...........................................................................9
Rac Installation...............................................................................9
Tower Installation...........................................................................10
Shipping brac et it.......................................................................11
Rear panels................................................................................................11
Control panel............................................................................................12
LCD description.......................................................................................13
General LCD Menu structure.............................................................15
Display functions...................................................................................16
User settings............................................................................................17
Extended Battery Modules (EBMs).................................................21
HotSwap MBP..........................................................................................22
Standard installations for the HotSwap MBP...................22
Tower installation...................................................................22
Wall mounting..........................................................................24
Rac installation.....................................................................24
Physical specifications.......................................................26
HotSwap MBP controls................................................................26
UPS Management Software..............................................................28
UPP and UPM software for Lenovo UPS...............................28
Differences between UPP and UPM......................................29
Chapter 4 Prerequisites for the UPS installation......30
UPS Units overview...............................................................................30
Important considerations..................................................................30
Required electrical earthing systems..........................................31
TN-S systems....................................................................................31
Multi-line-fed power input........................................................31
Recommended protective devices and cable
cross-sections....................................................................................33
Recommended upstream protection...................................33
Using an RCD.............................................................................33
Recommended cable cross-sections..................................34
Installation depending on the system earthing
arrangement (SEA)............................................................................36
Single phase (1:1) 8 VA 5594-8KX / 11 VA 5594-9KX...36
UPS with common Normal and Bypass AC inputs...36
Change in SEA between upstream and
downstream or galvanic isolation required............36
UPS with separate Normal and Bypass AC
inputs........................................................................................36
Change in SEA between upstream and
downstream or galvanic isolation required............37
UPS with separate Normal and Bypass AC
inputs, supplied by separate sources........................37
Change in SEA between upstream and
downstream or galvanic isolation required............37
Frequency converter (without Bypass AC input).....38
Hot standby................................................................................38
Three phase (3:1) 8 VA 5594-8PX / 11 VA 5594-9PX....39
UPS with common Normal and Bypass AC inputs...39
Change in SEA between upstream and
downstream or galvanic isolation required............39
UPS with separate Normal and Bypass AC inputs...39
Change in SEA between upstream and
downstream or galvanic isolation required............39
UPS with separate Normal and Bypass AC
inputs, supplied by separate sources........................40
Change in SEA between upstream and
downstream or galvanic isolation required............40
 


Frequency converter (without Bypass AC input).....40
Hot standby................................................................................41
Chapter 5 Installation.......................................................42
Inspecting the equipment.................................................................42
Unpac ing the unit................................................................................42
Chec ing the UPS accessory it....................................................44
Chec ing the 1:1 HotSwap MBP accessory it..........................46
Chec ing the 3:1 HotSwap MBP accessory it.........................47
Mechanical mounting..........................................................................47
Connecting the EBM(s).......................................................................48
Rac installation....................................................................................49
Preparing the EBM for rac mounting..................................52
Rac mounting of UPS, EBM, and accessory
modules...........................................................................................53
Tower installation..................................................................................56
Rac and Tower Kit................................................................................57
HotSwap MBP installation and connection...............................58
General MBP installation............................................................58
Single Phase HotSwap MBP installation and
connection.....................................................................................60
Installation methods.............................................................60
Physcial specifications.......................................................60
Description / Panels...............................................................61
Normal AC source switch............................................61
MBP status detection....................................................61
Installation.................................................................................62
Unpac ing the MBP........................................................62
Chec ing the accessory it........................................62
Mechanical Mounting....................................................62
Installation requirements..................................................63
Recommended protective devices and cable
cross-section...................................................................63
Power cables connection............................................63
Three Phase HotSwap MBP installation and
connection.....................................................................................64
Installation methods.............................................................64
Description / Panels..............................................................65
Installation.................................................................................66
Inspecting the equipment...........................................66
Unpac ing the MBP................................................................66
Chec ing the accessory it...............................................66
Mechanical Mounting...........................................................66
Installation requirements...................................................67
Recommended protective devices and cable
cross-sections..............................................................67
Power cables connection............................................67
Networ Management Card (NMC)................................................67
Installing the Networ Managment Card............................67
Environmental Monitoring Probe (EMP)......................................68
Views of the EMP............................................................................69
What's in the box?..........................................................................70
Chapter 6 Po er cables connection..............................71
Access to terminal bloc s on the UPS Power Module.........72
Three phase UPS units, 5594-8PX and 5594-9PX....................72
Common input sources connection......................................72
Separate input source connection.........................................73
Frequency converter connection............................................73
Single phase UPS units, 5594-8KX and 5594-9KX..................74
Common input sources connection.......................................74
Separate input source connection.........................................74
Single Phase UPS frequency converter connection......75
L1 Bypass AC Source information..................................................77
MBP power cables connection........................................................77
Principal connections between MBP and UPS power
module.............................................................................................78
MBP Lights.........................................................................................80
MBP Installation.............................................................................80
Connecting the UPS to the MBP...............................................81
Single phase MBP power cables connection...........................86
Three phase MBP power cables connection.............................89
With common Normal and Bypass AC source..................90
With separate Normal and Bypass AC source...................91
Chapter 7 Maintenance Bypass Panel Operations.....93
Single Phase MPB..................................................................................93
UPS start-up with HotSwap MBP............................................93
UPS replacement with HotSwap MBP..................................94
Return to normal operation.......................................................95
UPS maintenance with HotSwap MBP..................................96
Go to maintenance Bypass operation...........................96
Return to normal operation...............................................96
Three Phase MPB....................................................................................98
UPS start-up with HotSwap MBP............................................98
UPS replacement with HotSwap MBP..................................99
Return to normal operation......................................................101
UPS maintenance with HotSwap MBP................................102
Go to maintenance Bypass operation.........................102
Return to normal operation.............................................102
 


Chapter 8 Operation.........................................................103
UPS startup and shutdown..............................................................103
Starting the UPS...........................................................................103
Starting the UPS on Battery....................................................104
Powering up the protected load............................................105
Shutting down the UPS..............................................................105
Monitoring the UPS operating mode...........................................105
Operating modes: descriptions..............................................105
Online mode.............................................................................105
Battery mode..........................................................................105
Bypass mode...........................................................................106
Standby mode.........................................................................106
Operating modes: summary....................................................106
Transferring the UPS between modes................................107
Setting High Efficiency mode.................................................107
Configuring Bypass settings...................................................108
Bypass transfer out of tolerance..................................108
Interrupt time.........................................................................108
Configuring battery settings..................................................108
Automatic battery test.......................................................108
Low battery warning............................................................108
External battery setting.....................................................109
Deep discharge protection...............................................109
Retrieving the Event log............................................................109
Retrieving the Fault log.............................................................109
Chapter 9 Communication..............................................110
Communication ports.........................................................................110
Connecting RS232 or USB communication ports...........110
Relay output contacts.................................................................111
Remote On/Off................................................................................111
Remote Power Off........................................................................112
RPO connections....................................................................112
Remote control connection and test...........................113
Connectivity card..........................................................................114
Replacing the communication card.............................114
UPS Management Software.............................................................115
Chapter 10 UPS maintenance.........................................116
Attention!.................................................................................................116
Overview....................................................................................................117
Storing the equipment........................................................................117
Replacing battery pac s...................................................................117
Determining how many battery pac s are to be
replaced.............................................................................................119
Battery replacement methods...............................................121
Replacing batteries using the Maintenance Bypass
Panel............................................................................................121
Replacing the batteries by powering down the UPS
unit................................................................................................121
Manually replacing any battery pac s...............................122
Battery pac replacement procedure........................123
Replacing the EBM(s).................................................................126
Testing a new battery pac ......................................................128
Clearing the Battery Replacement message..................130
Running a battery test........................................................................131
Requirements for successful battery test.......................131
Additional information........................................................131
Replacing the UPS...............................................................................133
Removing the UPS........................................................................133
Returning to normal operation......................................................135
Recycling the used equipment......................................................137
Rebooting the UPS...............................................................................138
Shutting down the UPS completely.....................................138
Powering up the UPS unit.........................................................138
Replacing the Front Bezel of a Single Phase UPS unit.......139
Applicable UPS units...................................................................139
Attention!.........................................................................................139
Powering off the UPS unit........................................................140
Tools required................................................................................140
Disassembling the LCD Display Bezel.................................141
Assembling the LCD Display Bezel......................................145
Replacing the Front Bezel of a Three Phase UPS unit........152
Applicable UPS units...................................................................152
Attention!.........................................................................................152
Powering off the UPS unit........................................................153
Tools required.................................................................................153
Disassembling the LCD Display Bezel................................154
Assembling the LCD Display Bezel......................................158
Chapter 11 Troubleshooting............................................165
Alarms and faults................................................................................165
Silencing the alarm.............................................................................169
Running a battery test.......................................................................169
Requirements for successful battery test......................170
Additional information.......................................................170
UPS may fail when installed after longer storage time.....171
Issue....................................................................................................171
Solution..............................................................................................171
Additional information...............................................................172
Batteries not detected after installation of one or more
EBMs...........................................................................................................172
Issue....................................................................................................172
Solution.............................................................................................172
Sources of "No Battery" alarm.......................................................174
UPS "Configuration Fault in Memory" Error Displays..........179
Issue....................................................................................................179
Solution.............................................................................................179
 


Clearing the Error Message "Para. cable lost 0xC16"..........180
Information.....................................................................................180
Solution.............................................................................................180
Changing UPS bac to unitary UPS unit......................181
Resetting UPS to factory defaults................................182
3:1 UPS unit operating in bypass mode, no output................184
During start up the UPS logs 0x60D............................................184
Issue...................................................................................................184
Solution.............................................................................................184
Additional information..............................................................184
Emergency Off error displayed on LCD.....................................185
Issue...................................................................................................185
Solutions..........................................................................................185
Replacing a bro en EBM detection cable.................................187
Reasons for premature battery failure.....................................188
Service and support............................................................................189
Chapter 12 Helpful information.....................................190
Circuit Brea ers to be used............................................................190
Important.........................................................................................190
RT8 VA and RT11 VA 6U UPS units........................................191
Applicable UPS units............................................................191
Recommended circuit brea er.......................................191
RCCBs in IT environments........................................................192
RCCB...........................................................................................192
Alternative Methods............................................................193
Earth lea age considerations using an RCD...................194
Overview....................................................................................194
Principles of Operation of a Standard
RCD / ELCB / Differential (Loc ) CB.........................194
Most Common Problems...................................................195
Tripping Currents...................................................................195
Recommended RCDs...........................................................196
How to avoid high inrush currents,
example - SMPS.................................................................198
What to do if circuit brea er still trips when changing
UPS operation mode....................................................................198
Steps on the LCD menu......................................................198
Types of MCB based on Number of Poles..........................198
D Curve Circuit Brea er............................................................199
Low-voltage circuit brea ers.................................................199
Standard current ratings.........................................................200
UPS units and emergency power systems...............................201
UPS units..........................................................................................201
Line interactive or VI UPS units.....................................202
Online or VFI UPS units......................................................204
Emergency power systems.....................................................205
Multi-line-fed power input.....................................................205
Power Environment............................................................................206
Introduction...................................................................................206
Electrical earthing systems...................................................206
TN-S systems.................................................................................207
TN-C system..................................................................................208
TN-C-S system.............................................................................209
TT system.........................................................................................210
IT system...........................................................................................211
Single-, Split-, and 3-Phase information.................................212
Single Phase System...................................................................212
Bac ground..............................................................................212
Wiring Colour Codes............................................................212
2 Phase or Split-Phase Systems...........................................213
Bac ground......................................................................213
Wiring Colour Codes.....................................................213
Diagram..............................................................................214
3 Phase Systems...........................................................................215
Bac ground..............................................................................215
Wiring Colour Codes............................................................215
Diagram.....................................................................................216
PE – Protective Earth..................................................................217
Abbreviations..................................................................................217
Daisy chaining / cascading UPS units........................................218
What is daisy chaining / cascading UPS units................218
Symptoms........................................................................................218
Additional information..............................................................218
Reasons why UPS daisy chaining may be considered.219
Redundancy.............................................................................219
Runtime.....................................................................................219
Surge Protection...................................................................219
Power Generator and UPS units...................................................220
Considerations..............................................................................220
Addtional solutions....................................................................222
The UPS won't operate online when powered
by generator.........................................................................222
The UPS stays on battery power while attached
to a generator.....................................................................222
The UPS eeps transferring on line to on
battery power.....................................................................223
EPO / RPO / ROO...................................................................................223
Example – attaching a PDU to a UPS unit................................223
Attachment points......................................................................224
Lea current information................................................................225
Measuring the lea current....................................................226
High Efficiency Mode.........................................................................227
Industrial and Networ / IT mode................................................228
Industrial mode.............................................................................228
Networ [IT] mode.......................................................................228
Differences between Industrial and IT mode.................228
LCD Menu languages for setting UPS mode...................229
Additional information on UPS firmware update.................229
Advanced battery management...................................................230
How ABM wor s.............................................................................231
UPS Batteries........................................................................................232
Attention!.........................................................................................232
Battery warranty statement...................................................232
 


Replacement responsibility...................................................232
Running a battery test...............................................................233
Requirements for successful battery test..............233
Additional information......................................................234
Battery / UPS storage................................................................234
When to replace a battery.......................................................235
UPS Battery Technical Brief...................................................236
Introduction............................................................................236
Four factors that affect battery life...........................236
What can go wrong with batteries?.............................237
Battery disposal...................................................................238
Battery maintenance for extended life.....................238
Battery FAQ.............................................................................240
Extending battery service life........................................241
Using the UPS on a ship....................................................................242
Correct power up procedure.........................................................242
Servicing the UPS unit......................................................................242
Chapter 13 Parts listing.................................................244
Attention!................................................................................................244
Parts listing for the 8 VA and 11 VA UPS units...................245
RT8 VA 6U 3:1 Phase Rac or Tower UPS,
5594-8PX, Parts.........................................................................245
RT8 VA 6U Rac or Tower UPS, 5594-8KX,
Parts...............................................................................................246
RT11 VA 6U 3:1 Phase Rac or Tower UPS,
5594-9PX, Parts.........................................................................246
RT11 VA 6U Rac or Tower UPS, 5594-9KX, Parts..........247
RT8 VA and RT11 VA Extended Battery Module,
5594-9BX......................................................................................247
Networ Management Card....................................................247
Appendix A. Specifications...........................................248
UPS Specifications.............................................................................248
Basic functionality.....................................................................248
Online double conversion UPS units...........................248
Line interactive UPS units................................................249
Additional protection.........................................................252
Overview..........................................................................................252
8 VA UPS units.....................................................................252
11 VA UPS units....................................................................255
Physical specifications.............................................................257
Operating Environment.............................................................257
Power Module................................................................................258
Extended Battery Module.........................................................258
Electrical input.............................................................................258
Electrical input on a per UPS model basis.......................258
Input tolerances information................................................258
Power Surge Information.........................................................259
Electrical input connections..................................................259
Electrical output..........................................................................259
Input / Output specifications..................................................261
Electrical output connections...............................................262
AC input and output, Single-phase models.....................262
AC input and output, Three-phase models......................262
Weights and dimensions, Power Module..........................263
Weights and dimensions, Extended Battery Module
including batteries......................................................................263
Environmental and safety standards.................................263
Battery, EBM...................................................................................264
Communication options...........................................................264
Hotswap MBP specifications.................................................264
Recommended upstream protection (normal
upstream source).....................................................................266
Recommended upstream protection (bypass AC
source)..........................................................................................266
Front and bac view....................................................................266
Outlet Diagram..............................................................................269
Logical diagrams..........................................................................270
55948KX (8000VA/7200W).................................................270
55948PX (8000VA/7200W).................................................270
55949KX (11000VA/10000W)..............................................271
55949PX (11000VA/10000W)..............................................271
Extended Battery Module (EBM) Connection..................272
Bloc Diagram with Maintenance Bypass Module
(MBP)..............................................................................................273
Optional Accessories.................................................................274
Enviornmental Monitoring Probe...................................274
Extended Battery Module (EBM)....................................275
Bac up / Run Time Tables................................................................276
8 VA UPS units..............................................................................276
11 VA UPS units............................................................................277
Appendix B Information sources.................................278
Chapter 3.................................................................................................278
Images used in Required electrical earthing
systems.........................................................................................278
Chapter 5.................................................................................................278
Chapter 9.................................................................................................278
Bezel replacement procedure...............................................278
Chapter 10...............................................................................................278
Reasons for premature battery failure.............................278
Emergency Off error displayed on LCD.............................278
Chapter 11................................................................................................278
Circuit brea er to be used.......................................................278
Images UPS units.........................................................................278
Images Power Environment....................................................279
Power Environment.....................................................................279
Additional information sources for the Circuit
Brea er section.........................................................................279
UPS Units..........................................................................................279
Section Single-, Split-, and 3-Phase information........279
Appendix A..............................................................................................280
Third party and additional images...............................................280
 


Flag images.....................................................................................281
LCD panel images.........................................................................281
LCD panel replacement procedures...................................281
Any other photographs..............................................................281
Circled Font used in images...........................................................281
Appendix C. Getting help and technical
assistance......................................................................282
Before you call.....................................................................................282
Customer responsibilities for code installation..................283
Customer responsibilities.......................................................283
Using the documentation................................................................284
Getting help and information from the World Wide Web 284
Gathering information needed to call Support.....................284
Collecting service data....................................................................285
Contacting Support............................................................................286
Appendix D. Notices........................................................287
Trademar s............................................................................................288
Recycling information......................................................................288
Particulate contamination..............................................................289
Telecommunication regulatory statement.............................290
Electronic emission notices..........................................................290
Federal Communications Commission (FCC) statement. 291
Industry Canada Class A emission compliance
statement.............................................................................................291
Avis de conformité à la réglementation d'Industrie
Canada...................................................................................................291
Australia and New Zealand Class A statement.....................291
European Union EMC Directive conformance
statement.............................................................................................291
Germany Class A statement..........................................................292
Japanese electromagnetic compatibility statements......293
Japan VCCI Class A statement...............................................293
Japanese Electrical Appliance and Material Safety
Law statement (for detachable AC power cord).......293
JEITA harmonics guideline – Japanese Statement
for AC power consumption (W).........................................294
JEITA harmonics guideline - Japanese Statement
of Compliance for Products Less than or Equal
to 20A per phase.......................................................................294
JEITA harmonics guideline – Japanese Statement
of Compliance for Products More than 20A................294
Japan Electronics and Information Technology
Industries Association (JEITA) statement........................294
Korea Communications Commission (KCC) statement....294
Russia Electromagnetic Interference (EMI) Class A
statement...............................................................................................295
People's Republic of China Class A electronic
emission statement........................................................................295
Taiwan Class A compliance statement.....................................295
Taiwan BSMI RoHS declaration..............................................295
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在安装本产品之前，请仔细阅读。
(安全信息)。
安裝本產品之前，請先閱讀「安全資訊」。
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 

&!& 1!&&
 !'

 & 1!& !$&!$'&
!$  1&(11 1!&
& 1!&/! !'
+S!# !$Statement 1#& 
!&/! !Statement 1'
0 1!& !$/!
& '//!& !&//!
 $/& '
 &&5/!&$&
  !(&1/!& & !T,)TU(V
.,,*&$'
 

 

 !"!! #$$% $
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* $  $!
•"$"  
•" $+ !"#$
 
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•- + !"$*"$  
!
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•$#$$$#"#"
$!$$ $
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V' /&1++'
.' +# & $ '
)'  &1 $  '
U'  & '
*'  '
&)$(
V' /&1++'
.' +#! !'
)' !1 $!  '
U' ! $! '
! 

 

./&01-( , !# $2- !#33435
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$!  !#"$!
! !#$!!  &#$ !
6 $$$
Do not:
•&"!!$"
•7!88
•9$$$!#
&$/F$/  1'
 !

 

./&01-( ,$ $$ $):91$);)$*#$
$!$$"(
•)!$9!$$ 
 $ 6$ % $$&
$#$$
•/$$< $!$! $
$$*!$ % $
6$ 
=!$ $!#$$3.$$3>$-
"
$")$#!""
$ !$6$ #!
Class 1 Laser Product
Laser Klasse 1
Laser Klass 1
Luokan 1 Laserlaite
Appareil A Laser de Classe 1
! 

 

./&01-( /$$$"
≥ 18 kg (39.7 lb) ≥ 32 kg (70.5 lb) ≥ 55 kg (121.2 lb)

./&01-( &"# "$""
$   $ &
$!!"&!
 !$ "$$!
"$ 

./&01-( 0 $$:#'"
$ ! $
"$$$#"$ 
 !

 

./&01-( -!"$ $
"#
7% $ $$$!$
$#&$#$$$!$0 
$ $#!"$$$

./&01-( &"#$$ #

./&01-( )#<':! $
! 

 

./&01-( 7% $!$#

•."$"$'#
•."$$$#%#'$'#
•."$$$$$$!#!'
#
•."$$$$#!'#
 "

#!$
 !!"#
&  !  & '
$ !
8&!&//  &
/51'
 & #1! #&F/!
   & !%/'&!& /
&!'81%1!/ &!1&$ 
$/ &!( &
& '// #/!!&&&6
&&/!  &$!$/5& '
&1 &/&6&&/
•  &6# /!/'4!/1&!  
  & 5'
•S&6# &!1 $11  '
• & &6# &!1&'
 &  # !&1
V' 5&&&   '
.' 5&&S !1##$5#$/
&1'
)' & 5& 
•5&&&(1  1 '8!
!&(1 /,'V&!$&S
1&!1'
•5&& &  /'
•5&&/'
•!& '
U' & 5/$('81%1!&/
/('
*' & 5&/!/$ # &!W1#
!#&F#1W!5!1'
T' & 5#/# & $'
X' 5&&(/ G H&$
!!&'
" 

#!$
 !"$% 
$&1&/   F!'
•& 5&  &6 &!Y#(1S
#!1/1'
•8/F!'!&&&&
&!&!   '
•1/ !/  & '
$5'
• &&Y  !    '& 
    %/F!!1 &
    '
•!$$Y! !  W$   
 &1'&/! /!  & 5'
•5&6 F!&&&6
1'
• &!1 /(G4H &#  1 &#  
&/ &F 5/&   '
•  $/!! &  #5
#!!'
•0/5&F!#  & '/   
& #&& !(&$S&&
F! 5&$S&'
•!&&$  !  '& 5!5&
&$  '
•/&5F!&&S    #$&
1 
─5&&&!&&( 
/$& /'
─Z&/5&(  F!#/&'[
&&&/ 5$&/$ 5 1 !
 &    & 5'
─Z&/#&   /&$
 &'
─$$$!/!1 &!Y
F!!'
•8S! &/!&1&1'
•11 ! &#!#$#
#!1# & !&!
1 '
•    # #&#&
1! '
 "

 

&!& 1!&&
 !'

 & 1!& !$&!$'&
!$  1&(11 1!&
& 1!&/! !'
+S!#1!$,,*#& !
&/! !,,*'
0 1!& !$/!
& '//!& !&//!
 $/& '
&''
).-?9
7% $ $$$!$
$#)#$$#&
$#$$$!$0 $ $#!"
$$$
DO NOT  $$$$/2= &$" 
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