Lenz Flowmould 1.0 User manual

Manufacturer: Lenz Ges.m.b.H.
Model: Flowmould 1.0
Year of production: 2017
English manual
INSTRUCTIONS FOR USE
FLOWMOULD

3
Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 - Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 - Safety instrucions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 - Transport, unpacking, installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 - Use of the machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 - Disposal, maintenance and emergencies . . . . . . . . . . . . . . . . . . . . . . . 15
Index

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
●THE READING OF THESE INSTRUCTIONS FOR USE IS MANDATORY
BEFORE PERFOMING ANY OPERATION ON THE MACHINERY
●THE INSTRUCTIONS FOR USE MUST BE KEPT ALWAYS AT HAND OF THE
USER FOR AN IMMEDIATE CONSULTATION IF PROBLEMS REGARDING THE
USE OR MAINTENANCE OF THE MACHINERY SHOULD EMERGE AT ANY TIME
●ANY MODIFICATION OF THE MACHINERY OR ITS IMPROPER USE WILL
RESULT IN THE DECAY OF THE DECLARATION OF CONFORMITY, IN
ACCORDANCE WITH DIRECTIVE 2006/42/EC
These instructions for use are intended to inform the user about the technical fe-
atures of the machinery.
The manufacturer produce these operating instructions to inform the user of the
correct working conditions of the FLOWMOULD.
This document must be made available to all the personnel in charge of activities
on the machinery.
●A NOT INTENDED OR NOT CONSENTED USE CAN LEAD TO SERIUS DAMA-
GE TO THE MACHINERY OR ITS PARTS, AND COULD GENERATE HIGH RISKS
FOR THE USER
●THE USE OF THE MACHINE FOR PURPOSES NOT EXPRESSLY PROVIDED IN
THIS MANUAL IS STRICTLY PROHIBITED
Scope

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
1.1 Machinery identication
2.1 Environment conditions
2.2 Technical features
The following environmental conditions are necessary to ensure a long-term use of
the machinery and to prevent the insurgence of problems:
• General power supply: 85-264 Vac / 220W
• Appliance electrical function: 24 Vdc / 9.2 A / 170W
• Total weight: 65 kg
• Dimensions: 616x763x1310h mm
• Maximum load: 150 kg
• Environment temperature: min +5°C (41°F); max +40°C (104°F)
• Environment relative humidity: min 0%; max 100%
TheFLOWMOULDhasanidenticationplateshowingthemodel,theyearofma-
nufacture and serial number, applied by the manufacturer.
This plate must not be damaged or tampered with for any reason.
Below is an example of the plate:
1 - Technical information
2 - Technical data

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
3.1 Fixed guards
2.3 Machinery description
TheFLOWMOULDsystemisdesignedtomakesolesttedtotheathleteindie-
rentsports,usingspecicsolesbyLENZandthepatentedmachineryobjectof
this
document.
The machinery is capable of determine the correct shoe size of the user, align the
foot via the onboard LASER and molding the sole through a thermal process.
In every step of the measuring and molding of the sole, the safety of the user is
guaranteedbydierentsafetysystemsdescribedinthisdocument.
The FLOWMOULD is produced with materials that guarantee the user safety, both
for the safety during use and the hygiene aspect.
Themachineryisequippedwithaxedguardcoveringitcompletely,which
eliminates the risk of contact with dangerous parts.
The small openings necessary to allow the movements of some part of the
machinery are covered with a rigid material that reduce the risk of contacts with
moving parts.
Particular care was taken during the design as that no part of the machinery would
be harmful to the user.
In this regard, it was considered that the machinery is intended for non-occupatio-
nal use in commercial environments.
The electrical components of the machinery, where bought from suppliers, are CE
marked and accompanied by the declaration of conformity and the relative techni-
cal documentation, in accordance with Directive 2006/42/EC or other Directives or
harmonized standards as applicable.
●THE USE OF THE MACHINERY IN ANY WAY NOT INTENDED IN THIS
DOCUMENT IS STRICTLY PROHIBITED
●THE CONNECTION TO THE ELECTRIC POWER NETWORK MUST BE CARRI-
ED OUT IN RESPECT OF THE SPECIFIC TECHNICAL AND SAFETY RULES
●MODIFY OR TAMPER WITH THE FIXED GUARD OR PROTECTIVE COMPO-
NENTS IS STRICTLY PROHIBITED
3 - Safety instruction

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
3.2 Emergency stop
3.3 Maintenance
At any time, if necessary, it is possible to stop the machinery by activating the re-
lative command on the touch screen.
This command interrupts the heating of the soles and resets the machinery at the
start settings.
Qualiedtechnicalpersonnel,authorizedbythemanufacturer,mustperformevery
maintenance activity.
●ANY MAINTENANCE INTERVENTION SHOULD BE NECESSARILY PRECE-
DED BY THE INTERRUPTION OF THE ELECTRIC POWER SUPPLY, DONE BY
DISCONNECTING THE POWER PLUG
●IT IS MANDATORY THAT THE MAINTENANCE SERVICE, AS WELL AS THE
USER, APPLIES ALL THE INSTRUCTIONS OF THIS DOCUMENT

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
4.2 Mounting
4.3 Installation
4.1 Transport and unpacking
The machinery is loaded on a pallet and then packed in a cardboard box.
The total weight of the machinery and the packaging combined is over 75 kg, the-
reforeeverymovementofthepackagingmustbeperformedwithspecichandling
equipment (transpallet, forklift).
Tounpackthemachinery,usespeciccuttingtooltoopenthecardboardbox,and
then unload the components from the pallet.
During these operations, the user must use personal protective equipment such as
protectiveglovestoreducetheriskofinjuries.
At least three people at the same time, considering the weight of the base (> 60
kg), should perform the unloading of the base of the machinery.
The machinery is shipped divided in two parts, the base and the support for the
control panel.
Therefore, the machinery should be mounted before its installation.
Themountingisperformedbyinsertingthepoleinthespeciccavityonthema-
chineryandsubsequentlyxingthetwopartswiththesuppliedscrews(seeimage
in the back cover).
Theinstallationofthemachineryisperformedbylevellingitusingtheadjustable
feet and then by inserting the plug in a socket for the electrical power supply.
The machinery should be horizontal for proper operation.
The machinery is equipped with a type F plug (see images in the back cover).
4 - Transport, unpacking, installation

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
5.2 Turn on the system
5.1 Operation of the machinery
After starting the Flowmould APP, the device will automa-
tically connect with the machinery, if not, please press the
CONNECTbutton.
In seconds, the app and the machinery will connect, and
the‘STANDBY’screenwillappear.
With the FLOWMOULD MACHINE in STANDBY mode,
presstheSTANDBYbuttontoturnonthecoolingsystem
andopentheINSOLESELECTIONscreen.
The starting time is about 1-1.5 hours, this time allow the
cooling system to reach the target temperature of 5°C.
The system can be used anytime after the temperature di-
splayed is below 15°C.
5 - Use of the machinery

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
5.4 Installation of the FLOWMOULD soles
5.3 Insole selection
Connect the insoles to the machinery (see images in the
backcover),insertingtheexprintoftheinsoleinthededi-
cated base and blocking it with the magnetic clamp.
The insole model is written on the sole.
Once the insoles are in place, select the desired sole model
by pressing the relative button.
If the insoles are both correctly installed, the app will prompt
a green indication.
Thenpressthe‘weiter’(onward)button.
If one or both the insoles are incorrectly installed, the app
will prompt a red indication (right image).
In this second case, proceed to verify the connection pro-
blem until both the insoles are correctly installed on the ma-
chinery.
Climb on the machinery by placing your feet on the soles,
taking care to place the heel against the appropriate socket

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
5.5 Width and angle adjustment
Adjustthewidthandangleofthesolesusingthebuttonson
the screen.
It is possible either to select an automatic positioning ba-
sed on one of the preset sports or to proceed with manual
positioning.
In order to make alignment easier, it is possible to activate
two lasers that project a line onto the user’s leg (the red
button and lines on the right images indicate the laser is on).
Oncetheadjustmentisnished,starttheheatingprocess
by pressing the START button.
THE LASER INSTALLED ON THE MACHINERY IS A CLASS 2 LASER, THEREFO-
RE SAFE IN ALL NORMAL EXPOSURE CONDITIONS.
HOWEVER, IT IS ADVISABLE TO AVOID LOOKING DIRECTLY INTO THE LIGHT
BEAM.

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
5.6 Heating, Cooling and Forming process
After pressing the START button, the soles warming pro-
cess begins.
The cooling process begins after the heating process.
Throughout the cycle, the surface underneath the soles will
move to give shape to the soles themselves, these move-
ments are normal and are part of the machine functions.
The whole cycle should take about 3 minutes to complete.
Oncetheprocessiscomplete,thenalscreenappears.
Getothemachineryandremovetheinsoles.
After removing the insoles, the APP goes automatically to
the Insole selection screen.
The System is ready to start a new Forming process.
5.7 Finish screen

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
5.8 Errors
Any errors that may occur while using the machine are
shown by a red display at the bottom of the screen.
Inthissituation,itisnecessarytocontactthestoresta
to solve the problem.
In case of a malfunction, a pop up screen will appear.
Under these conditions, it is necessary to contact the
manufacturer’stechnicalassistance.
ANY MAINTENANCE OPERATION MUST BE PERFORMED BY PROFESSIONAL
PERSONNEL
IN CASE OF AN ERROR MESSAGE FROM THE APP, LIKE SHOWN ABOVE, THE
USER MUST CALL THE FOLLWING PHONE NUMBER AND COMMUNICATE
THE ERROR MESSAGE DISPLAYED:
0043 333 220 302 42
NOTE THAT THE NUMBER LISTED ABOVE IS LINKED TO A CALL CENTER, THE OPERATOR
WILL FORWARD THE CALL TO THE RIGHT PERSON ON THE BASIS OF THE PROBLEM
FOUND.

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
5.9 Cleaning of the machinery
Themachinedoesnotrequirespeciccleaningoperationsotherthanthose
foreseen for the environment in which it is installed.
●IT IS FORBIDDEN TO USE AGGRESSIVE CLEANING PRODUCTS, WHICH
MAY CAUSE DAMAGE TO THE PLASTIC COMPONENTS.
● PLEASE APPLY YOUR LOCAL LEGISLATION FOR THE DISPOSAL OF THE
MACHINERY.
● ANY MAINTENANCE OPERATION MUST BE PERFORMED BY PROFESSIO-
NAL PERSONNEL.
● IN CASE OF AN ERROR MESSAGE FROM THE APP, LIKE SHOWN BELOW,
THE USER MUST CALL THE FOLLWING NUMBER AND COMMUNICATE THE
ERROR MESSAGE SHOWN 0043 333 220 302 42
6.2 Ordinary maintenance
6.3 Extraordinary maintenance
6.1 Disposal
Disposal of the machinery is responsibility of the owner.
Themachineryisclassied,asanElectricalandElectronicEquipment
(EEE), therefore should be disposed of in accordance with the
Waste Electrical and Electronic Equipment Directive (WEEE Directive)
2012/19/EU.
Packaging materials are limited to paper and wood suitable for recycling.
ForthisreasonLENZrecommendtorecycleallthepackagingmaterials.
The machinery needs no ordinary maintenance.
Intheeventofafailure,themanufacturer’stechnicalservicemustbecontacted.
6 - Disposal, maintenance and emergencies
● DO NOT LEAVE THE EQUIPMENT UNATTENDED AND KEEP IT OUT OF
REACH OF UNAUTHORIZED PERSONNEL

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
● FOR THE REPLACEMENT OF ANY COMPONENTS, IT IS NECESSARY TO
USE ONLY MANUFACTURER’S ORIGINAL SPARE PARTS
● DURING MAINTENANCE OPERATIONS IT IS NECESSARY TO USE PERSO-
NAL PROTECTIVE EQUIPMENT WHERE NECESSARY
6.4 Emergency
Noemergenciesareassociatedwiththeuseofthemachinery.
Inanycase,itispossibletoassumethattherstinterventionneededincaseof
emergency to avoid further risk, is to unplug the machinery from the electrical po-
wer supply system.

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Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
EU DECLARATION OF CONFORMITY
We
LENZGesmbH
Staudachstraße, 3
6858 Schwarzach
AUSTRIA
Declare under our sole responsibility that the product described below, in the state
in which it was placed on the market:
FulllsalltherelevantprovisionsofthefollowingDirectives:
• 2006/42/EC Machinery Directive
• 2014/35/EU Low Voltage Directive
• 2014/30/EU Electromagnetic Compatibility Directive
• 2011/65/EU RoHS Directive
Thepersonauthorizedtocompilethetechnicalleis:
Gerhard Kremer
SturiaTronicProjektmanagementGmbH
Ressavarstrasse 12-14
8230 Hartberg
AUSTRIA
Schwarzach, 1 October 2017
Signed

Lenz Ges.m.b.H.
Staudachstraße, 3
6858 Schwarzach
Austria
T [phone]
F [phone] - 33
of[email protected]
www.lenzproducts.com
A copy of this document is also available in digital format on the website www.lenzproducts.com