Lenze i550 Series Mounting instructions

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Lenze i550
Actuator Speed AOI
Documentation
Setup Process _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Software Manual EN

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Disclaimer
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NOTE:
Software, Technical Information and Product Documentation supplied or described in and or part of
this document is provided free of charge, and without warrantee, or guarantee of fitness.
Any risks, orfailures resulting fromits quality, or use, remainthe responsibility of the user at all times.
The user must provide all safety measures protecting against possible mal operation, and assumes
all risk of use.
Lenze does not take any liability for direct or indirect damage, e. g. profit loss, order loss or any loss
regarding business.
Efforts have been made to be accurate; the information contained herein does not purport to cover
all details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein which
are not present in all hardware and software systems. Lenze assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
Lenze makes no representation or warranty, expressed, implied, or statutory with respect to, and
assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the
information contained herein. No warranties of merchantability or fitness for purpose shall apply.
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About this Documentation
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This document describes the Add-On Instruction (AOI) i550_ActuatorSpeed, which is intended to be
used within RSLogix 5000 to allow control of a Lenze i550 drive using EtherNet/IP communication.
It covers theinstallation, integration, and use of the i550_ActuatorSpeed AOI. This includes required
drive settings, installing the i550 Device Description (EDS) and AOI file into RSLogix 5000,
implementing the AOI in a project, and controlling the drive with the AOI. The document was written
for use with the following software versions:
Software
From version
Lenze >>Easy Starter<<
V 1.16
Allen Bradley >>RSLogix 5000<<
20.01
Allen Bradley >>RSLinx Classic<<
----------
AOI file
V 3.0
EDS file
Lenze_IOFW51AGXX_V1-20181107.eds
Document History:
Version
Notes
Author
Date
Beta
Beta Initial Release
Spadarzewski, R
01/01/17
V1.0
Revision of Initial Release
Spadarzewski, R
Straus, C
02/13/17
V1.1
Update for Issues seen with new EDS files
Bingham, D
11/08/18
V1.2
Addition of new sections and change of AOI name
Ball,D
8/12/2019

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Contents
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1.0 Setup....................................................................................................................................... 5
1.1 Communication Setup...................................................................................................... 5
1.2 RSLinx Classic................................................................................................................. 6
1.3 RSLogix 5000................................................................................................................... 8
1.3.1 EDS Installation in RSLogix 5000............................................................................. .8
1.3.2 Add i550 Drive to Project and Required Settings for AOI control............................ .11
1.3.3 Install Add-On Instruction (AOI) to Project.............................................................. .14
2.0 Using the Add-On Instruction and Referencing the i550 ....................................................... .16
2.1 Connecting the AOI to the i550 drive............................................................................. .16
2.2 Controlling the i550 AOI ladder control.......................................................................... .17
2.3 Editing i550 AOI properties............................................................................................ .18
2.4 List of AOI inputs and outputs ....................................................................................... .19
3.0 EDS File Revisions................................................................................................................. 20
4.0 Appendix............................................................................................................................... .22
4.1 Setting i550 Network Parameters with Explicit Messaging............................................. .22
4.2 Sequencing Explicit Messages...................................................................................... .24
4.3 Creating an Explicit Message Handler AOI.................................................................... .25
4.3.1 Description of the Message Handler....................................................................... .25
4.3.2 Defining the Message Handler............................................................................... .26
4.3.3 List of AOI Inputs and Outputs ................................................................................ 30
4.3.4 i550ExplicitMSGHandler Internal Logic ................................................................... 31
4.4 Configuring IP addresses using Easy Starter ................................................................ .44
4.4.1 Setting up the hardware......................................................................................... .44
4.4.2 Configuring IP addresses....................................................................................... .44
NOTES:....................................................................................................................................... .47

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1 Setup
1.1 Communication Setup
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The following sections describe the setup and installment of the necessary files for the Actuator
Speed AOI with an i550 inverter and an Allen Bradley controller. The files needed in the process are:
Lenze_IOFW51AGXX_V1-20181107.eds
i550_ActuatorSpeed_v3.0.L5X
1.1 Communication Setup
Before working in RSLogix 5000 make sure the following configurations have been made:
1) Assign IP addresses (via BootP or diagnostic cable): make sure all devices have IP
addresses in the same range and that the computer’s network IP address is static. The IP
address of the i550 can be configured via BootP or Easy Starter using a diagnostic USB
cable. Without this, communication between devices will not be possible. See Appendix 4.4
for more information on configuring IP addresses using Easy Starter.
2) Configure for network control
a. 0x2860:01 (P201:01) = 05 –Default Setpoint Source (network)
b. 0x2631:01 (P400:01) = 01 –Enable (true)
c. 0x2631:02 (P400:02) = 01 –Run (true)
d. 0x2631:37 (P400:37) = 01 –Activate network control
3) Set motor data from the Settings tab of EASY Starter or from Group 3 of the Parameter List.
See the i500 manual for more information.
4) Set Accel/Decel, QSP decel
a. 0x2917:00 (P220:00) –Acceleration Time 1
b. 0x2918:00 (P221:00) –Deceleration Time 1
c. 0x291C:00 (P225:00) –Quick stop decel. time
Configuration from the network via explicit messaging is also possible. Please see Section 3 of this
document for more information.

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1 Setup
1.2 RSLinx Classic
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1.2 RSLinx Classic
RSLogix 5000 uses RSLinx Classic to set up the communication path with the controller and any
other devices. Because of this, the communicationpath must be first set up in RSLinx Classic before
we can work in RSLogix 5000. To do this, use the following steps:
1) Open RSLinx Classic.
2) Once opened select Communications and then Configure Drivers (Figure 1).
Figure 1: RSLinx Classic configure drivers
3) Here is where new and old drivers can be added or deleted as necessary.
4) To add a new driver, select the communication type (typically Ethernet/IP) and then select
Add New.
5) Add a name if desired and click OK. Then it is going to ask for the proper Network connection
(Figure 2). Make sure to select the connection that you have already configured with the
proper IP address.

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1 Setup
1.2 RS Linx Classic
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Figure 2: Network selection
5) Hit apply and then OK.
Now you should be able to see all the devices that are connected and using similar IP
addresses. You are now ready to open RSLogix 5000.

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1 Setup
1.3 Communication Setup
1.3.1 EDS Installation in RSLogix 5000
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1.3 RSLogix 5000
Now you are ready to work in RSLogix 5000. Open it and create a new project with the controller
you are intending to use. Make sure to select the correct Type and Revision as well as assign a
Name to your controller (Figure 3).
Figure 3: New Controller
1.3.1 EDS Installation in RSLogix 5000
In order to add the i550 drive to the Ethernet/IP network in your RSLogix 5000 project, install the
EDS or Device Description file.
1) Download the latest Ethernet/IP EDS file from the Software Downloads portion of the Lenze
website (www.Lenze.com). It will be contained in a zip file Ethernet_IP_EDS_V3_0.zip. The
EDS File for the i550 Lenze drive is Lenze_IOFW51AGXX_V1-20170307.eds.
2) To install the EDS file into RSLogix 5000, use the EDS Hardware Installation Tool. Follow
Figure 4 - Figure 8 below.

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1 Setup
1.3.1 EDS Installation in RSLogix 5000
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Figure 4: EDS Hardware Installation Tool
Figure 5: Begin EDS Wizard

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1 Setup
1.3.1 EDS Installation in RSLogix 5000
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Figure 6: Register an EDS file
Figure 7: Browse for the Lenze_IOFW51AGXX_V1-20170307.eds file

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1 Setup
1.3.1 EDS Installation in RSLogix 5000
1.3.2 Add i550 Drive to Project and Required Settings for AOI Control
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Figure 8: Confirm registration
You are now ready to add your i550 to your project.
NOTE: If there is a newer edition of the EDS file, consult Section 3 of this document, EDS File
Revisions, on how to properly implement it. Otherwise you will get a “false data type” error.
1.3.2 Add i550 Drive to Project and Required Settings for AOI Control
1) Add i550 drive as New Module to the Ethernet network. Select catalog number 2017-
03-07-i550 from module list (Figures 9, 10).

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1 Setup
1.3.2 Add i550 Drive to Project and Required Settings for AOI Control
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Figure 9: New Module
Figure 10: Select device 2017-03-07-i550
2) Click “Create” and enter the following settings for the i550 drive:
a. Name
b. IP address
c. Custom I/O connection (bold indicates a change from default). See Figures 11 -
14.
i. Input Configuration: 29, 32, 35, 40
ii. Output Configuration: 60, 63, 67
iii. Use type “INT” instead of “SINT”

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1 Setup
1.3.2 Add i550 Drive to Project and Required Settings for AOI Control
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Figure 11: New Module Settings
Figure 12: Custom I/O Connection settings

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1 Setup
1.3.2 Add i550 Drive to Project and Required Settings for AOI Control
1.3.3 Install Add-On Instruction (AOI) to Project
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Figure 13: Input settings
Figure 14: Output settings
1.3.3 Install Add-On Instruction (AOI) to Project
1) Insert i550_ActuatorSpeed Add-On Instruction (AOI) into project from file. See Figures 15,
16. Note: It is only necessary to insert this once per project.
Figure 15: Insert Add-On Instruction

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1 Setup
1.3.3 Install Add-On Instruction (AOI) to Project
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Figure 16: Browse for file i550_ActuatorSpeed_v0.3.L5X
2) Define a tag as the i550_ActuatorSpeed AOI type (Figure17, Figure18).
Figure 17: Program Tags
Figure 18: Create tag of type i550_ActuatorSpeed

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2 Using the Add-On Instruction and Referencing the i550
2.1 Connecting the AOI to the i550 drive
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2.1 Connecting the AOI to the i550 drive
Add i550_ActuatorSpeed AOI to your program and assign your i550_ActuatorSpeed Tag to
the AOI (Figure 19). Next attach drive tags to the i550_Drive_Control_Output tag and the
i550_Drive_State_Input tag. This can be done by clicking on the drop down menu at the “?”
and then selecting the correct tag in the Show drop down window. (Figure 20) Note: Use tag
based on the name given to your i550 when it was added to the project.
Figure 19: Adding the AOI into code
Figure 20: Basic Speed Control AOI tags

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2 Using the Add-On Instruction and Referencing the i550
2.2 Controlling the i550 AOI ladder control
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2.2 Controlling the i550 AOI ladder control
Control the drive by modifying the i550_ActuatorSpeed tags (referenced by the Tag
i550_Drive in Figure 18). The state can also be read from this tag.
Figure 21: Example i550 AOI control

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2 Using the Add-On Instruction and Referencing the i550
2.3 Editing i550 AOI properties
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2.3 Editing i550 AOI properties
The user can also write values to the inputs of the AOI through the Properties window. This method
is best used to write values to parameters that will remain constant throughout the program, for
example the Set Velocity or the Direction if the machine will always be running at the same speed in
the same direction. It can also be used to send initial values to the drive. Please note, any time the
parameters of the AOI are directly assigned in the ladder logic (e.g. rungs 0-5 in Figure 21 above) it
will overwrite the settings made in the Properties window.
To open the Properties window for the AOI, follow Figure22 Figure23.
Figure 22: Click to open Properties window
Figure 23: AOI Properties window

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2 Using the Add-On Instruction and Referencing the i550
2.4 List of AOI inputs and outputs
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2.4 List of AOI inputs and outputs
Inputs
Identifier Data type
Information/possible settings
xEnableDrive BOOL
Enable Drive
xResetError BOOL
Reset Drive Error
xSetQuickStop BOOL
Ramp down to 0 RPM using Quick Stop Decel. Time (0x291C or
P225)
xEnableVelocity BOOL
Enable velocity control
xInvertDirection BOOL
Change motor Direction. 0 = Positive, 1 = Negative
iSetVelocity INT
Set Velocity in RPM
Outputs
Identifier Data type
Value/meaning
xAxisReady BOOL
Drive is ready
xAxisEnabled BOOL
Drive is enabled
xDriveWarning BOOL
Drive warning active
xDriveError BOOL
Drive error active
diDriveErrorID DINT
Error Code. See i550 Commissioning Manual Appendix for full list
and descriptions of error codes, available at www.Lenze.com
xDriveQspActive BOOL
Quickstop is active (ramp to 0 RPM)
iActualVelocity INT
Current velocity in RPM
xDirectionPositive BOOL
Positive Direction active
xDirectionNegative BOOL
Negative direction active
xSpeedEqZero BOOL
When speed is zero
In/out
Identifier Data type
Value/meaning
i550_Drive_Control_Output
Connects to drive tag, allows the AOI to control the drive
i550_Drive_State_Input
Connects to the drive tag, allows the AOI to see the state of the
drive

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3 EDS File Revisions
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When Lenze updates the EDS files, this can cause the PDU description to change, generating errors
in the AOI block, because the EDS file revision date is embedded in the RSLOGICS PDU.
The AOI Data type becomes linked to the EDS file.The belowpicture shows what happens when the
EDS file has changed for the i550, but the Data Type is linked to the date on the EDS.
Figure 24: EDS file error
The AOI Reference can be changed either by directly editing the DataType of the AOI, by changing
the embedded date to the correct date from the new EDS file
Figure 25: EDS date change