Lenze 9300 Series User manual

Operating Instructions
EDB9300ENP
00420052
Global Drive
9300 servo positioning
controller
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This documentation applies to 9300 servo positioning controllers as of version:
33.932X EP 1x 2x (9321 - 9328)
33.9329 EP 0x 2x (9329)
33.933X EP 0x 2x (9330 - 9332)
33.932X CP 1x 2x (9321 - 9328)
Type
Design:
C= ColdPlate
E = Enclosure IP20
IB = Module
Hardware version and index
Software version and index
Explanation
What is new / what has changed ?
Material No. Version Important Contents
397404 12/97 1st edition
404605 10/98 replaces 397404 Types 9321 to 9324 with 200 % overcurrent
New function “Automatic controller parameter identification”
413320 01/00 replaces 404605 Chapters “Commissioning”, “Troubleshooting” are new
420052 2.3 02/01 TD 02 replaces 413320 •Chapter Installation: Tightening torques for motor connection/mains connection
•Chapter Appendix: Motor table
.
2001 Lenze GmbH & Co KG
No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze GmbH & Co KG.
We have thoroughly collected all specifications in this documentation and have checked it for compliance with the described hardware and software. Howe-
ver, differences cannot be excluded completely. We are not responsible or liable for possible consequential damage. We will include necessary corrections
in subsequent editions.
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K35.0002
PE
M ains connection
and D C connection
Detachable operating m odule
alternatively
Field buses
IN T E R B U S
System bus (C A N )
Digitalfrequency input
Encoderinput
Resolverinput
Digitalfrequency output
M otor connection
UVW
R D Y IM P Im a x M m a x F a il
1
2
7
62
3
4
7
63
A4
ST2
59
ST1
A3
A2
A1
E3
E5
39 E4 E2 E1 28
GND
LO
HI
M C T R L - N - A C T
X4
X5
X6
X8
X9
PE
PTC
UVW
L1
L2
L3
+U G
-U G
X10
T1T2
1
5
5
1
5
1
1
5
Screen connection
1250
rp m
X7
Screen plate m otor cables
Screen plate controlconnections
Screen plate m ains connection
X1 (hidden):
A u to m a tio n in te rfa c e
X1
PTC connection
C o n tro l te rm in a ls
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Contents
i
BA9300POS EN 2.3
1 Preface and general information 1-1...........................................
1.1 About these Operating Instructions 1-1....................................................
1.1.1 Terminology used 1-1.........................................................
1.2 Packing list 1-1.....................................................................
1.3 Legal regulations 1-2.................................................................
2 Safety information 2-1......................................................
2.1 General safety and application notes for Lenze controllers 2-1...................................
2.2 Layout of the safety information 2-2......................................................
2.3 Residual hazards 2-2.................................................................
3 Technical data 3-1.........................................................
3.1 Features 3-1.......................................................................
3.2 General data/operating conditions 3-2....................................................
3.3 Rated data 3-3......................................................................
3.3.1 Types 9321 to 9325 3-3........................................................
3.3.2 Types 9321 to 9324 with 200 % overcurrent 3-4.....................................
3.3.3 Types 9326 to 9332 3-5........................................................
3.3.4 Fuses and cable cross-sections 3-6...............................................
3.3.5 Mains filter 3-7..............................................................
3.4 Dimensions 3-7.....................................................................
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Contents
ii
BA9300POS EN 2.3
4 Installation 4-1............................................................
4.1 Mechanical installation 4-1.............................................................
4.1.1 Important notes 4-1...........................................................
4.1.2 Standard assembly with fixing rails or fixing brackets 4-2...............................
4.1.3 Assembly with thermally separated power stage (”punching”) 4-3.........................
4.1.4 Assembly of variants 4-6.......................................................
4.2 Electrical installation 4-9..............................................................
4.2.1 Protection of persons 4-9.......................................................
4.2.1.1 Residual-current circuit breakers 4-9....................................
4.2.1.2 Insulation 4-10......................................................
4.2.1.3 Replacement of defective fuses 4-10.....................................
4.2.1.4 Mains disconnection 4-10..............................................
4.2.2 Protection of the controller 4-11...................................................
4.2.3 Motor protection 4-11..........................................................
4.2.4 Mains types/conditions 4-12.....................................................
4.2.5 Interaction with compensation equipment 4-12........................................
4.2.6 Specification of all cables used 4-12...............................................
4.2.7 Power connections 4-13........................................................
4.2.7.1 Mains connection 4-13................................................
4.2.7.2 Motor connection 4-15................................................
4.2.7.3 Connection of a brake unit 4-17.........................................
4.2.7.4 DC bus connection of several drives 4-18..................................
4.2.8 Control connections 4-20........................................................
4.2.8.1 Control cables 4-20..................................................
4.2.8.2 Assignment of the control terminals 4-20..................................
4.2.8.3 Connection diagrams 4-22.............................................
4.2.9 Motor temperature monitoring 4-28................................................
4.2.9.1 User-specific characteristic for a PTC thermistor 4-29.........................
4.2.10 Feedback systems 4-30.........................................................
4.3 Installation of a CE-typical drive system 4-34................................................
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Contents
iii
BA9300POS EN 2.3
5 Commissioning 5-1........................................................
5.1 Before switching on 5-1...............................................................
5.2 Initial switch-on 5-1..................................................................
5.3 Commissioning sequence 5-4...........................................................
5.4 Switch on the controller 5-5............................................................
5.5 SwitchonPC,startGDC 5-5............................................................
5.6 Generate parameter set 5-6............................................................
5.6.1 Adapt controller to the mains 5-6.................................................
5.6.2 Adapt controller to the motor 5-7.................................................
5.6.3 Enter machine parameters 5-8...................................................
5.6.4 Parameters for manual positioning 5-9.............................................
5.6.5 Controller enable 5-10..........................................................
5.7 Function test with manual control 5-11.....................................................
5.8 Enter positioning profile parameters 5-13...................................................
5.8.1 Structure of a positioning program 5-13.............................................
5.8.1.1 Tools for editing 5-14.................................................
5.8.1.2 Structure of a positioning profile 5-15.....................................
5.8.1.3 Enter parameters 5-19................................................
5.8.2 Save parameter set 5-20........................................................
5.9 Load parameter set 5-21...............................................................
5.9.1 Load parameter set from the PC 5-21...............................................
5.9.2 Load parameter set from the controller 5-22..........................................
5.10 Control drive 5-23....................................................................
5.10.1 Description of the dialog box 5-23.................................................
5.10.2 Parameters for homing 5-24.....................................................
5.10.3 Manual homing 5-25...........................................................
5.10.4 Program control 5-26...........................................................
5.11 Automatic control parameter identification 5-27..............................................
5.11.1 Procedure 5-28...............................................................
5.11.2 Troubleshooting 5-29...........................................................
5.11.2.1 Password protection 5-30..............................................
6 During operation 6-1.......................................................
6.1 Status indications 6-1................................................................
6.1.1 In Global Drive Control 6-1......................................................
6.2 Information on operation 6-2...........................................................
6.2.1 Switching on the motor side 6-2..................................................
6.2.2 Controller protection by current derating 6-3.........................................
7 Configuration 7-1..........................................................
7.1 Configuration with Global Drive Control 7-1..........................................
7.2 Monitoring 7-2......................................................................
7.2.1 Reactions 7-2...............................................................
7.2.2 Set reactions 7-3.............................................................
7.2.3 Monitoring functions 7-4.......................................................
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Contents
iv
BA9300POS EN 2.3
8 Troubleshooting and fault elimination 8-1.......................................
8.1 Troubleshooting 8-1..................................................................
8.2 Fault analysis with the history buffer 8-3...................................................
8.2.1 Structure of the history buffer 8-3................................................
8.2.2 Working with the history buffer 8-4...............................................
8.3 Fault indications 8-5..................................................................
8.4 Reset of fault messages 8-9............................................................
9 Maintenance 9-1..........................................................
10 Appendix 10-1.............................................................
10.1 Accessories 10-1.....................................................................
10.2 Code table 10-1......................................................................
10.3 Selection list 10-58....................................................................
10.4 Motor selection list 10-66...............................................................
10.4.1 Servo motors 10-66............................................................
10.4.2 Three-phase asynchronous motors 10-69.............................................
10.5 Glossary 10-73.......................................................................
10.6 Table of keywords 10-74................................................................
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Preface and general information
1-1
BA9300POS EN 2.3
1 Preface and general information
1.1 About these Operating Instructions
•These Operating Instructions help with the connection and the commissioning of the 93XX
servo positioning controller. They contain safety information which must be observed.
•All persons working on and with the 93XX servo positioning controller must have the
Operating Instructions available and must observe the information and notes relevant for their
work.
•The Operating Instructions must always be in a complete and perfectly readable state.
•Further information on the controller can be obtained from the Catalog and the Manual.
1.1.1 Terminology used
Term In the following text used for
93XX Any type of servo positioning controller (types 9321 ... 9332)
Controller Servo positioning controller 93XX
Drive system Drive system with 93XX servo positioning controllers and other Lenze drive components
1.2 Packing list
Pack ing list Important
•1 93XX servo positioning controller
•1 book of Operating Instructions
•1 accessory kit (bits and pieces for mechanical and
electrical installation)
After receipt of the delivery, check immediately whether the items delivered match
the accompanying papers. Lenze does not accept any liability for deficiencies
claimed subsequently.
Claim
•visible transport damage immediately to the forwarder.
•visible deficiencies/incompleteness immediately to your Lenze representative.
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Preface and general information
1-2
BA9300POS EN 2.3
1.3 Legal regulations
Identification Nameplate CE-identification Manufacturer
Lenze controllers are unambiguously
designated by the contents of the nameplate.
Conforms to the EC Low-Voltage Directive Lenze GmbH & Co KG
Postfach 101352
D-31763 Hameln
Application as
directed
The 93XX servo
•must only be operated under the conditions prescribed in these Instructions.
•are components
– for open and closed loop control of variable speed drives with PM synchronous motors, asynchronous servo motors or asynchronous
standard motors.
– for installation in a machine
– used for assembly together with other components to form a machine.
•are electric units for the installation into control cabinets or similar enclosed operating housing.
•comply with the requirements of the Low-Voltage Directive.
•are not machines for the purpose of the Machinery Directive.
•are not to be used as domestic appliances, but only for industrial purposes.
Drive systems with 93XX servo inverters
•comply with the EMC Directive if they are installed according to the guidelines of CE-typical drive systems.
•can be used
– for operation on public and non-public mains
– for operation in industrial premises and residential areas.
•The user is responsible for the compliance of his application with the EC directives.
Any other use shall be deemed as inappropriate!
Liability •The information, data, and notes in these instructions met the state of the art at the time of printing. Claims on modifications referring to
controllers which have already been supplied cannot be derived from the information, illustrations, and descriptions.
•The specifications, processes, and circuitry described in these instructions are for guidance only and must be adapted to your own specific
application. Lenze does not take responsibility for the suitability of the process and circuit proposals.
•The specifications in these Instructions describe the product features without guaranteeing them.
•Lenze does not accept any liability for damage and operating interference caused by:
– disregarding the operating instructions
– unauthorized modifications to the controller
– Operating errors
– improper working on and with the controller
Warranty •Warranty conditions: see Sales and Delivery Conditions of Lenze GmbH & Co KG.
•Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
•The warranty is void in all cases where liability claims cannot be made.
Waste disposal Material recycle dispose
p
Metal •-
Plastic •-
Assembled PCBs -•
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Safety information
2-1
BA9300POS EN 2.3
2 Safety information
2.1 General safety and application notes for Lenze controllers
(according to Low-Voltage Directive 73/23/EWG)
1. General
Lenze controllers (frequency inverters, servo inverter, DC controllers) can carry a voltage or parts of the controllers can rotate during operation. Surfaces can be hot.
If the required cover is removed, the controllers are used inappropriately or installed or operated incorrectly, severe damage to persons or material assets can occur.
For more information please see the documentation.
All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by qualified, skilled personnel (IEC 364 and CENELEC HD
384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for the prevention of accidents must be observed).
According to this basic safety information qualified, skilled personnel are persons who are familiar with the assembly, installation, commissioning, and operation of the
product and who have the qualifications necessary for their occupation.
2. Application as directed
Drive controllers are components which are designed for the installation into electrical systems or machinery. They are not to be used as domestic appliances, but only
for industrial purposes according to EN 61000-3-2. The documentation contains information about the compliance of the limit values to EN 61000-3-2.
When installing controllers into machines, commissioning of the drive controllers (i.e. the starting of operation as directed)is prohibited until it is proven that the machine
corresponds to the regulations of the EC Directive 98/37/EG (Machinery Directive); EN 60204 (VDE 0113) must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with the EMC Directive (89/336/EWG).
The drive controllers meet the requirements of the Low-Voltage Directive 73/23/EWG. The harmonised standards EN 50178/DIN VDE 0160 apply to the controllers.
The technical data as well as the connection conditions can be obtained from the nameplate and the documentation. The instructions given must be strictly observed.
Warning: Controllers are products with restricted availability according to EN 61800-3. These products can cause interferences in residential premises. If controllers are
used in residential premises, corresponding measures are required.
3. Transport, storage
The notes on transport, storage and appropriate handling must be observed.
Climatic conditions according to EN 50178 apply.
4. Installation
The controllers must be installed and cooled according to the regulations given in the corresponding Instructions.
Ensure careful handling and avoid mechanical overload. Do not bend any components and do not change the insulation distances during transport and storage. Electronic
components and contacts must not be touched.
Controllers contain electrostatically sensitive components which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components
since this could mean hazards for your health!
5. Electrical connection
When working on live controllers, the valid national regulations for the prevention of accidents (e. g. VBG 4) must be observed.
The electrical installation must be carried out in compliance with the corresponding regulations (e.g. cable cross-sections, fuses, PE connection). Additional notes and
information can be obtained from the corresponding Instructions.
The Instructions contain notes concerning wiring according to EMC regulations (shielding, earthing, filters and cable routing). These notes must also be observed when
using CE-marked controllers. The compliance with limit values required by the EMC legislation is the responsibility of the manufacturer of the machine or system.
6. Operation
If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the applying safety regulations (e.g. regulation
for technical equipment, regulation for the prevention of accidents). The controller can be adapted to your application. Please observe the corresponding information given
in the Instructions.
After a controller has been disconnected from the voltage supply, all live components and power connections must not be touched immediately because capacitors can
still be charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Note for UL-approved systems with integrated controllers: UL warnings are notes which only apply to UL systems. The Instructions give UL-related information.
7. Safe standstill
The variant V004 of 9300, 9300 vector and 8220 controllers and the variant B400 of 8200 vector controllers support the function ”Safe standstill”, protection against
unintended start, accordingto the requirements of Appendix INo. 1.2.7 of the EC Directive ”Machinery” 98/37/EG, DIN EN954-1 category 3 andDINEN1037. Please observe
the notes on the function ”Safe standstill” given in the corresponding Instructions.
8. Maintenance and service
Please observe the Instructions given by the manufacturer,
and the product-specific safety and application notes in these Instructions.
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Safety information
2-2
BA9300POS EN 2.3
2.2 Layout of the safety information
•All safety information have a uniform layout:
– The icon characterizes the type of danger.
– The signal word characterizes the severity of danger.
– The note text describes the danger and gives information on how to prevent dangerous
situations.
Signal word
Note
Icons used Signal words
Warning of
damage to
persons
Wa rn i ng of
hazardous electrical
voltage
Danger! Wa rn s o f impending danger.
Consequences if disregarded:
Death or severe injuries.
Warning of a general
danger
Warning! Wa rn s of potential, very hazardous situations.
Possible consequences if disregarded:
Death or severe injuries.
Caution! Wa r ns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries.
Warning of
damage to
material
Stop! Wa r ns of potential damage to material.
Possible consequences if disregarded:
Damage of the controller/drive system or its environment.
Other notes Tip! This note designates general, useful notes.
If you observe it, handling of the controller/drive system is made easier.
2.3 Residual hazards
Protection of
persons
After mains voltage disconnection the power terminals U, V, W and + UG,-U
Gcarry hazardous voltages at least 3 minutes
after mains disconnection.
•Before working on the controller, check that no voltage is applied to the power terminals.
Protection of
devices
Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +UG,+U
Gmay overload the internal
input current load:
•Allow at least 3 minutes between disconnection and reconnection.
Overspeeds Drive systems can reach dangerous overspeeds (e.g. setting high field frequencies for motors and machines which are
not suitable):
•The controllers do not offer any protection against these operating conditions. Use additional components for this.
Parameter set
transfer
During parameter set transfer, the control terminals of the 9300 servo can have undefined states!
Therefore the plugs X5 and X6 must be removed before transfer. Thus it is ensured that the controller is inhibited and all
control terminals have the defined state ”LOW”.
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Technical data
3-1
BA9300POS EN 2.3
3 Technical data
3.1 Features
•Single axis in narrow design
– thus space-saving installation
•Power range: 370 W to 75 kW
– uniform control module and thus uniform connection for the control cables over the
complete power range
•Heat sink can be separated
– the cooling can be achieved outside the control cabinet
(Push-through or ”Cold Plate technique).
•Power connections from the top (supply)or from the bottom (motor)
– simple connection for multi-axis applications
•Direct connection of resolver or encoder feedback
– simple connection via prefabricated system cables (accessories)
– connecting cables can be plugged
•Point-to-point positioning
– with or without velocity changeover
•Touch probe positioning
•Absolute or relative positioning
•S-ramps.
•Homing according to different modes
•Manual homing.
•Manual positioning.
•Manual positioning with intermediate stop
•Simple programming via PC
•Application configuration for control functions and input/output signals
– comprehensive function block library
– high flexibility in the adaptation of the internal control structure to the application
•Integrated automation interface
– simple extensions of the controller functions
•System bus for the connection of servo inverters and for the extension of input and output
terminals
•Approval of standard devices UL 508, File No. 132659 (listed).
•Approval 9371 BB (BAE)UL 508, File No. 132659 (listed).
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Technical data
3-2
BA9300POS EN 2.3
3.2 General data/operating conditions
Field Values
Vibration resistance Germanischer Lloyd, general conditions
Permissible moisture Humidity class F without condensation
(average relative humidity 85 %)
Permissible temperature ranges during transport: -25 °C ... + 70 °C
during storage of the controller: -25 °C ... + 55 °C
during operation of the controller: 0 °C ... + 40 °C without derating
+40 °C ... + 55 °C with power derating (controllers 9321-9326)
+40 °C ... + 50 °C with power derating (controllers 9327-9332)
Permissible installation height h h≤1000 m a.m.s.l. without derating
1000 m a.m.s.l. < h ≤4000 m a.m.s.l. with derating
Permissible pollution VDE 0110 part 2 pollution degree 2
Noise emission Requirements to EN 50081-2, EN 50082-1, EN 61800-3
Limit value class A to EN 55011 (industrial area) with mains filter A
Limit value class B acc. to EN 55022 (residential area) with mains filter B and installation in control cabinet
Noise immunity Limit values maintained using mains filter.
Requirements to EN 50082-2, EN 61800-3
Requirements Standard Severity
Running time EN61000-4-2 3, i.e. 8 kV at air discharge and 6 kV at contact discharge
RF interference
(enclosure) EN61000-4-3 3, i.e. 10 V/m; 27 to 1000 MHz
Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge IEC 1000-4-5 3, i.e. 1.2/50 µs, 1 kV Phase-Phase, 2 kV Phase-PE
Insulation strength Overvoltage category III to VDE 0110
Packaging to DIN 4180
9321 to 9332: Delivery packing
Type of protection IP20
IP41 on the heat-sink side for thermal separation (punching)
NEMA 1: Protection against contact
Approvals CE: Low-Voltage Directive
UL508: Industrial Control Equipment
UL508C: Power Conversion Equipment
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Technical data
3-3
BA9300POS EN 2.3
3.3 Rated data
3.3.1 Types 9321 to 9325
Type EVS9321-EP EVS9322-EP EVS9323-EP EVS9324-EP EVS9325-EP
Order No. EVS9321-EP EVS9322-EP EVS9323-EP EVS9324-EP EVS9325-EP
Type EVS9321-CP EVS9322-CP EVS9323-CP EVS9324-CP EVS9325-CP
Order No. EVS9321-CP EVS9322-CP EVS9323-CP EVS9324-CP EVS9325-CP
Mains voltage Vr[V] 320 V - 0 % ≤Vr≤528V+0%; 45Hz-0%... 65Hz+ 0%
Alternative DC supply VDC [V] 460 V - 0 % ≤VDC ≤740 V + 0 %
Mains current with mains filter
Mains current without mains filter
Ir[A] 1.5
2.1
2.5
3.5
3.9
5.5
7.0
-
12.0
16.8
Ratings for operation at a mains: 3 AC / 400V / 50Hz/60Hz
Motor power (4-pole ASM) Pr[kW] 0.37 0.75 1.5 3.0 5.5
p
(
p
)
Pr[hp] 0.5 1.0 2.0 4.0 7.5
Output power U, V, W (8kHz*) Sr8 [kVA] 1.0 1.7 2.7 4.8 9.0
Output power + UDC,-U
DC 2) PDC [kW] 2.0 0.75 2.2 0.75 0
Output current (8 kHz*) Ir8 [A] 1.5 2.5 3.9 7.0 13.0
Output current (16 kHz*) Ir16 [A] 1.1 1.8 2.9 5.2 9.7
Max. output current (8 kHz*)1) Imax8 [A] 2.3 3.8 5.9 10.5 19.5
Max. output current (16 kHz*)1) Imax16 [A] 1.7 2.7 4.4 7.8 14.6
Max. standstill current (8 kHz*) I08 [A] 2.3 3.8 5.9 10.5 19.5
Max. standstill current (16 kHz*) I016 [A] 1.7 2.7 4.4 7.8 14.6
Ratings for operation at a mains: 3 AC / 480V / 50Hz/60Hz
Motor power (4-pole ASM) Pr[kW] 0.37 0.75 1.5 3.0 5.5
p
(
p
)
Pr[hp] 0.5 1.0 2.0 4.0 7.5
Output power U, V, W (8kHz*) Sr8 [kVA] 1.2 2.1 3.2 5.8 10.8
Output power + UDC,-U
DC 2) PDC [kW] 2.0 0.75 2.2 0.75 0
Output current (8 kHz*) Ir8 [A] 1.5 2.5 3.9 7.0 13.0
Output current (16 kHz*) Ir16 [A] 1.1 1.8 2.9 5.2 9.7
Max. output current (8 kHz*)1) Imax8 [A] 2.3 3.8 5.9 10.5 19.5
Max. output current (16 kHz*)1) Imax16 [A] 1.7 2.7 4.4 7.8 14.6
Max. standstill current (8 kHz*) I08 [A] 2.3 3.8 5.9 10.5 19.5
Max. standstill current (16 kHz*) I016 [A] 1.7 2.7 4.4 7.8 14.6
Motor voltage VM[V] 0-3×VMains
Power loss (operation with Iratedx ) Ploss [W] 100 110 140 200 260
Power derating [%/K]
[%/m]
40 °C < TV< 55 °C: 2%/K (not UL approved)
1000 m amsl < h ≤4000 m amsl: 5%/1000m
Weight m[kg] 3.5 3.5 5.0 5.0 7.5
1) The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned
here and 2 minutes base load with 75% Iratedx
2) When operated under rated load, the controller can supply this power additionally.
*Chopper frequency of the inverter (C0018)
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Technical data
3-4
BA9300POS EN 2.3
3.3.2 Types 9321 to 9324 with 200 % overcurrent
Type EVS9321-EP EVS9322-EP EVS9323-EP EVS9324-EP
Ratings for operation at a mains: 3 AC / 400V / 50Hz/60Hz
Motor power (4-pole ASM) Pr[kW] 0.37 0.75 1.5 3.0
p
(
p
)
Pr[hp] 0.5 1.0 2.0 4.0
Output power U, V, W (8 kHz) Sr8 [kVA] 1.0 1.7 2.7 4.8
Output current (8 kHz) 2) Ir8 [A] 1.5 2.5 3.9 7.0
Output current (16 kHz) 2) Ir16 [A] 1.1 1.8 2.9 5.2
max output current (8 kHz)1) Imax8 [A] 3.0 5.0 7.8 14.0
max output current (16 kHz)1) Imax16 [A] 2.2 3.6 5.8 10.4
max. standstill current (8 kHz) I08 [A] 3.0 5.0 7.8 14.0
max. standstill current (16 kHz) I016 [A] 2.2 3.6 5.8 10.4
Ratings for operation at a mains: 3 AC / 480V / 50Hz/60Hz
Motor power (4-pole ASM) Pr[kW] 0.37 0.75 1.5 3.0
p
(
p
)
Pr[hp] 0.5 1.0 2.0 4.0
Output power U, V, W (8 kHz) Sr8 [kVA] 1.2 2.1 3.2 5.8
Output current (8 kHz) 2) Ir8 [A] 1.5 2.5 3.9 7.0
Output current (16 kHz) 2) Ir16 [A] 1.1 1.8 2.9 5.2
max output current (8 kHz)1) Imax8 [A] 3.0 5.0 7.8 14.0
max output current (16 kHz)1) Imax16 [A] 2.2 3.6 5.8 10.4
max. standstill current (8 kHz) I08 [A] 3.0 5.0 7.8 14.0
max. standstill current (16 kHz) I016 [A] 2.2 3.6 5.8 10.4
1) The currents apply to a periodical load cycle with 10 seconds overcurrent with the current
mentioned here and 50 seconds base load with 44 % Irx
Majority in indiv.
cases
Setting in
code C0022
thermal
continuous current
Maximum current
phase
Recovery phase
Continuous power Imax ≤150 % IrX 100 % IrX 150 % IrXfor 60 s 75 % IrX for 120 s
Peak power Imax > 150 % IrX 70 % IrX 200 % IrX for 10 s 44 % IrX for 50 s
2) This output current Irx applies for a maximum current to be set under C022 which has not
exceeded 150% of the rated controller current (nameplate).
If the maximum current is higher than this value, the continuous current reduces automatically to
70% of the original value.
Overcurrent diagram:
^
7-4
All other data:
^
3-3
Tip!
You can switch to Imax > 150 % IrX only if the controller is inhibited.
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Technical data
3-5
BA9300POS EN 2.3
3.3.3 Types 9326 to 9332
Type EVS9326-EP EVS9327-EP EVS9328-EP EVS9329-EP EVS9330-EP EVS9331-EP EVS9332-EP
Order No. EVS9326-EP EVS9327-EP EVS9328-EP EVS9329-EP EVS9330-EP EVS9331-EP EVS9332-EP
Type EVS9326-CP EVS9327-CP EVS9328-CP
Order No. EVS9326-CP EVS9327-CP EVS9328-CP
Mains voltage ar[V] 320 V - 0 % ≤Vr≤528V+ 0%;45Hz-0%...65Hz+ 0%
Alternative DC supply aDC [V] 460 V - 0 % ≤UDC ≤740 V + 0 %
Mains current with mains filter
Mains current without mains filter
Ir[A] 20.5
-
27.0
43.5
44.0
-
53.0
-
78.0
-
100
-
135
-
Ratings for operation at a mains: 3 AC / 400V / 50Hz/60Hz
Motor power (4-pole ASM) Pr[kW] 11.0 15.0 22.0 30.0 45.0 55.0 75.0
p
(
p
)
Pr[hp] 15.0 20.5 30.0 40.0 60.0 73.5 100.0
Output power UVW (8 kHz*) Sr8 [kVA] 16.3 22.2 32.6 40.9 61.6 76.2 100.5
Output power + UDC,-U
DC 2) PDC [kW] 010 40500
Output current (8 kHz*) 1) Ir8 [A] 23.5 32.0 47.0 59.0 89.0 110.0 145.0
Output current (16 kHz*) 1) Ir16 [A] 15.3 20.8 30.6 38.0 58.0 70.0 90.0
Max. output current (8 kHz*) Imax8 [A] 35.3 48.0 70.5 88.5 133.5 165.0 217.5
Max. output current (16 kHz*) Imax16 [A] 23.0 31.2 45.9 57.0 87.0 105.0 135.0
Max. standstill current (8 kHz*) I08 [A] 23.5 32.0 47.0 52.0 80.0 110.0 126.0
Max. standstill current (16 kHz*) I016 [A] 15.3 20.8 30.6 33.0 45.0 70.0 72.0
Ratings for operation at a mains: 3 AC / 480V / 50Hz/60Hz
Motor power (4-pole ASM) Pr[kW] 11.0 18.5 30.0 37.0 45.0 55.0 90.0
p
(
p
)
Pr[hp] 15.0 25.0 40.0 49.5 60.0 73.5 120.0
Output power UVW (8 kHz*) Sr8 [kVA] 18.5 25.0 37.0 46.6 69.8 87.3 104.0
Output power + UDC,-U
DC 2) PDC [kW] 012 4.8 0 6 0 6
Output current (8 kHz*) Ir8 [A] 22.3 30.4 44.7 56.0 84.0 105.0 125.0
Output current (16 kHz*) Ir16 [A] 14.5 19.2 28.2 35.0 55.0 65.0 80.0
Max. output current (8 kHz*)1) Imax8 [A] 33.5 45.6 67.1 84.0 126.0 157.5 187.5
Max. output current (16 kHz*)1) Imax16 [A] 21.8 28.8 42.3 52.5 82.5 97.5 120.0
Max. standstill current (8 kHz*) I08 [A] 22.3 30.4 44.7 49.0 72.0 105.0 111.0
Max. standstill current (16 kHz*) I016 [A] 14.5 19.2 28.2 25.0 36.0 58.0 58.0
Motor voltage aM[V] 0-3×VMains
Powe r loss Ploss [W] 360 430 640 810 1100 1470 1960
Power derating [%/K]
[%/K]
[%/m]
9326: at 40 °C < Ta< 55 °C: 2%/K (not UL approved)
9327 - 9332: at 40 °C < Ta< 50 °C: 2.5%/K (not UL approved)
1000 m amsl < h ≤4000 m amsl: 5%/1000m
Weight m[kg] 7.5 12.5 12.5 12.5 36.5 59 59
1) The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned
here and 2 minutes base load with 75% Iratedx
2) When operated under rated load, the controller can supply this power additionally.
*Chopper frequency of the inverter (C0018)
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Technical data
3-6
BA9300POS EN 2.3
3.3.4 Fuses and cable cross-sections
Type Mains input L1, L2, L3, PE/motor connection U, V, W Input +UG, -UG
y
p
Operation without mains filter Operation with mains filter
Fuse E.l.c.b. Cable cross-section
2) Fuse E.l.c.b. Cable
cross-section 2) Fuse Cable
cross-section 2)
VDE UL VDE mm2AWG VDE UL VDE mm2AWG mm2AWG
9321 M6A 5A B6A 117 M6A 5A B6A 117 6.3A 117
9322 M6A 5A B6A 117 M6A 5A B6A 117 6.3A 117
9323 M 10A 10A B 10A 1.5 15 M 10A 10A B 10A 1.5 15 8A 1.5 15
9324 --- --M 10A 10A B 10A 1.5 15 12A 1.5 15
9325 M 32A 25A B 32A 6 9 M 20A 20A B 20A 411 20A 411
9326 --- --M 32A 25A B 32A 6 9 40A 6 9
9327 M 63A 63A -16 635A 35A -10 750A 10 7
9328 --- --50A 50A -16 580A 16 5
9329 --- --80A 80A -25 3100A 25 3
9330 --- --100A 100A -50 02 * 80A 1) 2*16 2*5
9331 --- --125A 125 A -70 2/0 2 * 100A 1) 2*25 2*3
9332 --- --160A 175 A -95 3/0 3 * 80A 1) 3*16 3*5
1) The DC bus fuses are connected in parallel
2) The valid local regulations must be observed
For operation of the controllers in a UL-approved plant:
•Use only UL-approved fuses and fuse holders:
– 500 V to 600 V in the mains input (AC)
– 700 V in DC-bus voltage (DC)
– The activation characteristic is defined by ”H” or ”K5”.
•Use only UL-approved cables.
Tip!
UL-approved fuses and fuse holders can be obtained from, e.g. Bussmann or Ferraz.
Connection of the motor cables
•The protection of the motor cables is not necessary for functional reasons.
•Refer to the data listed in the table ”Operation with mains filter”.
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Technical data
3-7
BA9300POS EN 2.3
3.3.5 Mains filter
Type Rated data (uk ≈6%) Lenze order number
y
p
Mains current Inductance for RFI degree A for RFI degree B
9321 1.5 A 24 mH EZN3A2400H002 EZN3B2400H002
9322 2.5 A 15 mH EZN3A1500H003 EZN3B1500H003
9323 4A 9mH EZN3A0900H004 EZN3B0900H004
9324 7A 5mH EZN3A0500H007 EZN3B0500H007
9325 13 A 3mH EZN3A0300H013 EZN3B0300H013
9326 24 A 1.5 mH EZN3A0150H024 EZN3B0150H024
9327 30 A 1.1 mH EZN3A0110H030 EZN3B0110H030
9328 42 A 0.8 mH EZN3A0080H042 EZN3B0080H042
9329 60 A 0.54 mH EZN3A0055H060 EZN3B0055H060
9330 90 A 0.37 mH EZN3A0037H090 EZN3B0037H090
9331 150 A 0.22 mH EZN3A0022H150 EZN3B0022H150
9332 150 A 0.22 mH EZN3A0022H150 EZN3B0022H150
The mains filters for RFI degree B contain additional RFI suppression components.
3.4 Dimensions
The dimensions of the controllers depend on the mechanical installation. (
^
4-1)
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Technical data
3-8
BA9300POS EN 2.3
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Installation
4-1
BA9300POS EN 2.3
4 Installation
4.1 Mechanical installation
4.1.1 Important notes
•Use the controllers only as built-in devices!
•If the cooling air contains pollutants (dust, fluff, grease, aggressive gases):
– Take suitable preventive measures , e.g. separate air duct, installation of filters, regular
cleaning, etc.
•Observefreespace!
– You can install several controllers next to each other without free space in a control cabinet.
– Ensure unimpeded ventilation of cooling air and outlet of exhaust air!
– Allow a free space of 100 mm at the top and at the bottom.
•Do not exceed the ambient temperature permissible during operation. (
^
3-2)
•With continuous oscillations or vibrations:
– Check whether shock absorbers are necessary.
Possible mounting positions
Vertically on the control cabinet back panel with mains connections at the top:
•With enclosed fixing rails or fixing brackets. (
^
4-2)
•Thermally separated with external heat sink
– Punching (
^
4-3)
– ”Cold Plate technique” (
^
4-6)
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