Lenze Global Drive ERBD R Series User manual

Montageanleitung
EDKRBD180R
.&B}
Ä.&B}ä
Global Drive

ERBDxxxRxxxx
Bremswiderstand
Brake resistor
Résistance de freinage
Mounting Instructions
Instructions de montage
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H Lesen Sie zuerst diese Anleitung und die Dokumentation zum
Grundgerät, bevor Sie mit den Arbeiten beginnen!
Beachten Sie die enthaltenen Sicherheitshinweise.
H Please read these instructions and the documentation of the basic device
before you start working!
Observe the safety instructions given therein!
H Lire le présent fascicule et la documentation relative à l’appareil de base
avant toute manipulation de l’équipement !
Respecter les consignes de sécurité fournies.
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ERBDECS001
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
19
EDKRBD180R DE/EN/FR 2.0
Scope of supply
Pos. Description
Brake resistor ERBD....
Mounting Instructions
Brake resistor elements
Pos. Description
Terminal box
Cable gland for brake resistor cable
Cable gland for thermal contact cable
Fixing bracket
Warning note
Nameplate
Validity
These Instructions are valid for
ƒ brake resistors ERBD....
Identification
ERBDECS002
c
Type code ERBD xxx Rxxxx
Product series
Resistance R
B
[Ω]
Continuous power P
d
[W]/[kW]
e.g. 600W = 600 W
01k2 = 1.2 kW
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Safety instructions1

20
EDKRBD180R DE/EN/FR 2.0
1 Safety instructions
 Danger!
ƒ The brake resistor can reach a surface temperature of 250 °C.
–Skin contact can cause burns.
–A fire hazard exists if flammable objects/materials are placed on
the brake resistor or in its vicinity.
–The specified mounting position (vertically suspended with
terminal box at the bottom) as well as the mounting clearances
aretobeobserved.
H Please read these instructions and the documentation of the basic
device before you start working!
Observe the safety instructions given therein!
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Safety instructions
Definition of notes used
1

21
EDKRBD180R DE/EN/FR 2.0
1.1 Definition of notes used
The following signal words and symbols are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
 Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent
dangerous situations)
Pictograph and signal word Meaning
 Danger!
Danger of personal injury through dangerous electrical
voltage.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
 Danger!
Danger of personal injury through a general source of
danger.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
 Stop!
Danger of property damage.
Reference to a possible danger that may result in
property damage if the corresponding measures are not
taken.
Application notes
Pictograph and signal word Meaning
 Note!
Important note to ensure trouble-free operation
X Tip!
Useful tip for simple handling
H
Reference to another documentation
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Safety instructions
Definition of notes used
1

22
EDKRBD180R DE/EN/FR 2.0
Special safety instructions and application notes for UL and UR
Pictograph and signal word Meaning
V Warnings!
Safety or application note for the operation of a
UL-approved device in UL-approved systems.
Possibly the drive system is not operated in compliance
with UL if the corresponding measures are not taken.
U Warnings!
Safety or application note for the operation of a
UR-approved device in UL-approved systems.
Possibly the drive system is not operated in compliance
with UL if the corresponding measures are not taken.
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Technical data 2

23
EDKRBD180R DE/EN/FR 2.0
2 Technical data
Standards
Conformity CE Low-Voltage Directive
Approvals UL UL508, Industrial Control Equipment,
Underwriter Laboratories (File-No.
E208678) for USA and Canada
Operating conditions
Permissible ambient
operating
temperature
-10 °C ... +55 °C
Above 40 °C the continuous power P
d
is to be reduced by 2.5 %/°C
Permissible site
altitude
0 ... 4000 m amsl
Above 1000 m the continuous power P
d
is to be reduced by 5 %/1000 m
Type of protection IP20 (NEMA 250 type 1)
Mounting position Vertically suspended with terminal box at the bottom
Operating conditions z Mean value of regenerative power < permanent power of brake resistor
z Regenerative power during braking time < thermal capacity of brake
resistor
z Braking time < 10 % of cycle time (braking time + recovery time)
Rated data
Type Resistance Continuous
power
Thermal
capacity
Operating
voltage
Mass
R
B
[Ω] P
d
[W] C
B
[kWs] U
max
[V
DC
]m[kg]
ERBD180R300W 180 300 45 800 2.0
ERBD100R600W 100 600 83 800 3.1
ERBD082R600W 82 600 87 800 3.1
ERBD068R800W 68 800 120 800 4.3
ERBD047R01K2 47 1200 174 800 4.9
ERBD033R02K0 33 2000 240 800 7.1
ERBD022R03K0 22 3000 375 800 10.6
ERBD018R01K6 18 1600 240 800 6.8
ERBD018R03K0 18 3000 375 800 10.6
ERBD015R04K0 15 4000 547 900 12.4
ERBD018R06K0 18 6000 900 800 22.6
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Mechanical installation3

24
EDKRBD180R DE/EN/FR 2.0
3 Mechanical installation
 Danger!
ƒ The brake resistor can reach a surface temperature of 250 °C.
–Skin contact can cause burns.
–A fire hazard exists if flammable objects/materials are placed on
the brake resistor or in its vicinity.
–The specified mounting position (vertically suspended with
terminal box at the bottom) as well as the mounting clearances
aretobeobserved.
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Mechanical installation
Dimensions
3

25
EDKRBD180R DE/EN/FR 2.0
3.1 Dimensions
ERBDECS003
All dimensions in millimetres
Type aa1
y
p
e
[mm]
ERBD180R300W 439 ±3326
ERBD100R600W 639 ±3526
ERBD082R600W 639 ±3526
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Mechanical installation
Dimensions
3

26
EDKRBD180R DE/EN/FR 2.0
ERBDECS004
All dimensions in millimetres
Type aa1
y
p
e
[mm]
ERBD068R800W 539 ±3426
ERBD047R01K2 639 ±3526
ERBD018R01K6 639 ±3526
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Mechanical installation
Dimensions
3

27
EDKRBD180R DE/EN/FR 2.0
ERBDECS005
All dimensions in millimetres
Type aa1
y
p
e
[mm]
ERBD033R02K0 639 ±3526
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Mechanical installation
Dimensions
3

28
EDKRBD180R DE/EN/FR 2.0
ERBDECS006
All dimensions in millimetres
Type aa1
T
y
p
e
[mm]
ERBD018R03K0 739 ±3626
ERBD022R03K0 739 ±3626
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Mechanical installation
Dimensions
3

29
EDKRBD180R DE/EN/FR 2.0
ERBDECS007
All dimensions in millimetres
Type aa1
y
p
e
[mm]
ERBD015R04K0 639 ±3526
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Mechanical installation
Dimensions
3

30
EDKRBD180R DE/EN/FR 2.0
ERBDECS008
All dimensions in millimetres
Type aa1
T
y
p
e
[mm]
ERBD018R06K0 739 ±3625
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Mechanical installation
Mounting steps
3

31
EDKRBD180R DE/EN/FR 2.0
3.2 Mounting steps
How to mount the brake resistor:
1. Select a suitable mounting location.
– Mounting position vertically suspended with terminal box at the bottom
– Observe mounting clearances!
– Flammable materials may not be placed in the vicinity of the brake
resistor.
– Ensure unimpeded air circulation for heat dissipation.
– Heat dissipation may not be impaired through soiling. (When cleaning, do
not use cleaning agents of any kind.)
2. Install the fixing bracket of the brake resistor at the mounting location.
– The mounting location and the mounting material must ensure a
permanent mechanical connection.
– ERBD018R06K0: Use at least two screws per fixing bracket.
– All other types: Use at least one screw per fixing bracket.
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Electrical installation
Connection data
4
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32
EDKRBD180R DE/EN/FR 2.0
4 Electrical installation
4.1 Connection data
Cable gland Connection cross-sections Tightening torque
C
a
b
l
e
g
l
a
n
d
[mm
2
][AWG] [Nm] [lb-in]
T1, T2 (thermal
contact)
M12 0.25 ... 4 24 ... 12 0.6 ... 0.8 5.3 ... 7.1
RB1, RB2
(brake resistor)
M25 0.5 ... 10 20 ... 6 1.5 ... 1.8 13.3 ... 15.9
PE (protective
conductor)
3.0 ... 3.7 26.6 ... 32.7
4.2 Mounting steps
R
B
PE
RB1
RB1
RB2
RB2
PES
PES
5
4
T1 T2
ERBD...
ϑ >
250 V AC
0,5 A
ERBDECS009 ERBDECS010
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Electrical installation
Mounting steps
4

33
EDKRBD180R DE/EN/FR 2.0
How to connect the brake resistor:
1. Undo the two screws at the terminal box and remove cover .
2. Connect brake resistor cable:
– Use shielded cables (2 cores + PE; the PE connection must comply with EN
50178).
– Pass the cable through M25 cable gland .
– The shield must be tightly connected to the cable gland.
– Connect the cores to the terminals RB1, RB2 and PE of the brake resistor
observing the tightening torque.
– Connect cores and shield to the basic device observing the
documentationonthebasicdevice.
– Tighten the cable gland .
3. Connect temperature sensor cables:
– Pass the cable through M12 cable gland (2 cores).
– Connect the cores to terminals T1 and T2 of the brake resistor observing
the tightening torque.
– Switching capacity: 250 V AC/0.5 A
– Integrate the thermal contact into the controller enable chain of the
basic device.
– Tighten the cable gland .
4. Place cover on the terminal box and fasten with 2 screws / 2 washers .
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