Lenze L-force E84D P Series Use and care manual

L
EDS84DPBUS
13348674
Ä.Cwkä
Communication manual
E84DxxxxxxxxxP
PROFIBUS
8400 protec
L-force Communication

2LEDS84DPBUS EN 2.0 - 09/2010

EDS84DPBUS EN 2.0 - 09/2010 L3
Communication manual 8400 protec PROFIBUS
Contents
Contents
1About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Notes used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 General data and operating conditions of the PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Protocol data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Communication time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Network topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Specification of the bus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 PROFIBUS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Connecting the bus terminating resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Before initial switch-on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Configuration of the host. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3 Setting the station address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.1 Setting the station address via DIP switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.2 Setting the station address via the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Initial switch-on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6Data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7Process data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.1 Access to process data / PDO mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Preconfigured port interconnection of the process data objects (PDO). . . . . . . . . . . . . . 30
7.3 Free configuration of the port interconnection of process data objects (PDO) . . . . . . . 31

Communication manual 8400 protec PROFIBUS
Contents
4LEDS84DPBUS EN 2.0 - 09/2010
8Parameter data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.1 Addressing of the parameter data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.2 DP-V0 parameter data channel (DRIVECOM profile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2.1 Telegram structure (overview). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2.2 Byte 1: Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.2.3 Byte 2: Subindex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2.4 Bytes 3 + 4: Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2.5 Bytes 5 ... 8: Parameter value / error information . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.6 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.2.7 Telegram examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.3 DP-V1 parameter data channel (PROFIdrive profile) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.3.1 Connection establishment between master and slave . . . . . . . . . . . . . . . . . . . . . 46
8.3.2 Acyclic data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.3.3 Telegram structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3.4 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.3.5 Telegram examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.4 Consistent parameter data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9PROFIsafe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10 Monitorings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.1 Permanent interruption of PROFIBUS communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.2 Short interruption of PROFIBUS communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.3 Settings and displays in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.1 LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.2 Diagnostics with the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
11.3 Querying the current bus status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
11.4 Advanced diagnostic message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11.4.1 Example 1: Error in parameter data "Incorrect PROFIsafe target address" . . . 73
11.4.2 Example: Error in standard device "Short circuit (OC1)" . . . . . . . . . . . . . . . . . . . . 73
12 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12.1 Short overview (A-Z) of the PROFIBUS-error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12.2 Possible causes and remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
13 Parameter reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
13.1 Parameters relevant for the communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
13.2 Table of attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
13.3 Implemented PROFIdrive objects (DP-V1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

EDS84DPBUS EN 2.0 - 09/2010 L5
Communication manual 8400 protec PROFIBUS
Contents
14 DIP switch positions for setting the station address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
15 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

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Communication manual 8400 protec PROFIBUS
About this documentation
1 About this documentation
Contents
This documentation exclusively contains descriptions of the PROFIBUS fieldbus system for
Inverter Drives 8400 protec.
The properties and functions of the PROFIBUS for Inverter Drives 8400 protec are described
in detail.
Typical applications are explained with the help of examples.
This documentation also contains ...
the most important technical data for PROFIBUS communication;
Information on the installation and commissioning of the PROFIBUS network;
Information on the PROFIBUS data transfer;
Notes on troubleshooting and fault elimination.
The theoretical concepts are only explained to the level of detail required to understand
the function of the PROFIBUS communication with Inverter Drives 8400 protec.
Depending on the software version of the controller and of the installed »Engineer«
software, the screenshots in this documentation may vary from the »Engineer« depiction.
This documentation does not describe the software of other manufacturers. No
responsibility is taken for corresponding information given in this documentation.
Information on how to use the software can be obtained from the documents of the host
system (master).
All brand names used in this documentation are trademarks of their respective owners.
Tip!
Detailed information about the PROFIBUS can be found on the website of the
PROFIBUS user organisation:
www.profibus.com
Note!
This documentation supplements the mounting instructions and the hardware
manual "Inverter Drives 8400 protec" supplied with the controller.
The Mounting Instructions contain safety instructions which must be observed!

Communication manual 8400 protec PROFIBUS
About this documentation
7LEDS84DPBUS EN 2.0 - 09/2010
Target group
This documentation is intended for all persons who plan, install, commission and maintain
the networking and remote servicing of a machine.
Tip!
Documentation and software updates for Lenze products can be found on the
Internet in the "Services & Downloads" area under:
www.Lenze.com
Information on validity
The information given in this documentation is valid for the following devices:
Product series Type designation From hardware
version
From software
version
8400 protec (PROFIBUS Option) E84DxxxxxxxxxP VA 01.01

EDS84DPBUS EN 2.0 - 09/2010 L8
Communication manual 8400 protec PROFIBUS
About this documentation
Document history
1.1 Document history
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e-mail us to:
[email protected]
Thank you for your support.
Your Lenze documentation team
Material no. Version Description
13335789 1.0 04/2010 TD17 First edition
13348674 2.0 09/2010 TD17 General revision

Communication manual 8400 protec PROFIBUS
About this documentation
Conventions used
9LEDS84DPBUS EN 2.0 - 09/2010
1.2 Conventions used
This manual uses the following conventions to distinguish between different types of
information:
Type of information Writing Examples/notes
Numbers
Decimal Standard notation Example: 1234
Hexadecimal 0x[0 ... 9, A ... F] Example: 0x60F4
Binary
• Nibble
In inverted commas
Point
Example: '100'
Example: ’0110.0100’
Decimal separator Point The decimal point is always used.
Example: 1234.56
Text
Program name » « PC software
Example: Lenze »Engineer«
Control element Bold The OK button ... / The Copy command ... / The
Properties tab ... / The Name input field ...
Hyperlink Underlined Optically highlighted reference to another topic. Can
be activated with a mouse-click in this
documentation.
Symbols
Page reference (9) Optically highlighted reference to another page. Can
be activated with a mouse-click in this
documentation.
Step-by-step instructions Step-by-step instructions are indicated by a
pictograph.

EDS84DPBUS EN 2.0 - 09/2010 L10
Communication manual 8400 protec PROFIBUS
About this documentation
Terminology used
1.3 Terminology used
Term Meaning
Controller Lenze frequency inverters of the "Inverter Drives 8400 protec" product range
Standard device
»Engineer« Lenze software which supports you throughout the whole machine life cycle -
from planning to maintenance.
Code "Container" for one or more parameters, which can be used to parameterise or
monitor the device.
Subcode If a code contains more than one parameter, these parameters are stored in
"subcodes".
In this documentation a slash "/" is used as a separator between code and
subcode (e.g. "C00118/3").
HW Hardware
SW Software

Communication manual 8400 protec PROFIBUS
About this documentation
Notes used
11 LEDS84DPBUS EN 2.0 - 09/2010
1.4 Notes used
The following signal words and symbols are used in this documentation to indicate
dangers and important information:
Safety instructions
Layout of the safety instructions:
Application notes
Pictograph and signal word!
(characterise the type and severity of danger)
Note
(describes the danger and informs how to prevent dangerous situations)
Pictograph Signal word Meaning
Danger! Danger of personal injury through dangerous electrical voltage
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Danger! Danger of personal injury through a general source of danger
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Stop! Danger of property damage
Reference to a possible danger that may result in property damage if the
corresponding measures are not taken.
Pictograph Signal word Meaning
Note! Important note to ensure trouble-free operation
Tip! Useful tip for easy handling
Reference to other documents

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Communication manual 8400 protec PROFIBUS
General information
2 General information
Machines which use bus lengths of more than 100 meters are often equipped with
INTERBUS or PROFIBUS-DP (PROFIBUS Decentralised Deripherals). The PROFIBUS-DP is
always used together with a master control (PLC).
Here, a PROFIBUS master transfers, for instance, the setpoints to the single PROFIBUS
nodes (e.g. Lenze controllers).
The process data is transferred to the sensors and actuators at the baud rate typical for the
PROFIBUS-DP of 1.5 Mbit/s. Because of the data transfer method and a telegram overhead,
the bus cycle time at 1.5 Mbit/s is high enough to control, for instance, conveyors.
If the process data must reach sensors and actuators more quickly, the PROFIBUS can also
be operated at a baud rate of max. 12 Mbit/s.
PROFIBUS is defined by the PROFIBUS user organisation.
Tip!
Detailed information on the PROFIBUS can be found on the website of the
PROFIBUS user organisation that also develops the PROFIBUS communication
technology:
www.profibus.com
Features of the PROFIBUS with Inverter Drives 8400 protec
Support of parameter data channels DRIVECOM (DP-V0) and PROFIDrive (DP-V1)
Transmission of safe information via the PROFIsafe protocol when using a version with
an integrated safety system
A maximum of 16 process data words per direction can be exchanged.
Bus coupling via remote bus according to the RS485 standard
Automatic detection of the baud rate (9.6 kbps to 12 Mbps)
Setting of the station address is possible via DIP switch or code.
Access to all Lenze parameters
Manual for safety engineering of "Inverter Drives 8400 protec"
Here you will find detailed information on devices with an integrated safety
system.

Communication manual 8400 protec PROFIBUS
Technical data
General data and operating conditions of the PROFIBUS
13 LEDS84DPBUS EN 2.0 - 09/2010
3 Technical data
3.1 General data and operating conditions of the PROFIBUS
3.2 Protocol data
Mounting instructions "Inverter Drives 8400 protec"
Here you will find information on general technical data, operating conditions
and rated data of the device.
Area Values
Communication profile • PROFIBUS DP-V0 (DRIVECOM)
• PROFIBUS DP-V1 (PROFIdrive)
Communication medium RS485
Interface 9-pole Sub-D socket or M12 socket
Network topology • Line (without repeater)
• Tree/line (with repeater)
Node PROFIBUS slave
Number of slaves • max. 31 (without repeater)
• max. 125 (with repeater)
Max. cable length 1200 m (depending on the selected baud rate and the cable type used)
PNO identification number 0xE84D
Baud rate for cable type A (EN 50170) 9.6 kbps ... 12 Mbps (automatic detection)
Area Values
Process data words (PCD) 1 ... 16 words (32 bytes)
PROFIsafe messages 4 words (8 bytes)
Cyclic parameter data channel (DP-
V0)
4 words (8 bytes)
Acyclic parameter data channel (DP-
V1)
Max. 240 bytes
PROFIBUS user data length 1 ... 16 words process data channel + 4 words parameter data channel
(10 ... 40 bytes)

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Technical data
Communication time
3.3 Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times in a PROFIBUS network depend on ...
the processing time in the controller;
the transmission delay time (baud rate / telegram length);
the nesting depth of the network.
Processing time in the controller
There are no interdependencies between parameter data and process data.
Data Processing time
Process data Approx. 2
ms
+ 0 ... 1 ms
+ 1 ... x ms
update cycle
processing time in the module
application task runtime of the technology application used
(tolerance)
Parameter data Approx. 30 ms + 20 ms tolerance (typical)
• Some codes may require a longer processing time (see software manual/
»Engineer« online help for Inverter Drives 8400).

Communication manual 8400 protec PROFIBUS
Installation
Network topology
15 LEDS84DPBUS EN 2.0 - 09/2010
4 Installation
4.1 Network topology
The following examples show two simple RS485 networks.
Each segment of the network must be terminated at both ends. The bus terminators of the
PROFIBUS are marked with a "Z" in the examples.
With an RS485 network of only one segment, the PROFIBUS master (M) with the integrated
bus terminating resistor starts the segment and the bus of the last PROFIBUS node (S) must
be terminated with a bus terminating resistor.
[4-1] RS485 network with one segment
An RS485 network consisting of several segments contains repeaters (R) for coupling the
segments. The repeaters are provided with integrated bus terminating resistors.
[4-2] RS485 network with repeater
Mounting instructions "Inverter Drives 8400 protec"
Here you will find detailed information on the mechanical and electrical
installation of the device.
Observe the included safety instructions!
E94YCPM012a
M
Z
Z
S SS
1
E94YCPM012b
M
Z
Z
S SS
ZZZZ
123
R
S S
R

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Communication manual 8400 protec PROFIBUS
Installation
Network topology
If no repeater is to be used at the end of the segment, the bus must be terminated with a
bus terminating resistor. The bus termination is supplied by the node itself.
Connecting the bus terminating resistor (20)
Number of nodes
[4-3] Number of nodes
Tip!
Repeaters do not have a station address. When calculating the maximum number
of stations, they reduce the number of stations by 1 on each side of the segment.
Repeaters can be used to build up line and tree topologies. The maximum total bus
system expansion depends on ...
• the baud rate used;
• the number of repeaters used.
2133PFB004
M
123
SS S S S
RR
Segment Master (M) Slave (S) Repeater (R)
1131-
230-
2-301
3-301

Communication manual 8400 protec PROFIBUS
Installation
Specification of the bus cable
17 LEDS84DPBUS EN 2.0 - 09/2010
4.2 Specification of the bus cable
Please follow the specifications of the PROFIBUS user organisation (PNO) for bus cables:
Bus cable length
The bus cable length depends on the baud rate used:
Tip!
For high baud rates we recommend to consider the application of optical fibres.
Advantages of optical fibres:
• External electromagnetic interferences on the transmission path remain
ineffective.
• Bus lengths of several kilometres are also possible with higher baud rates.
The bus length is ...
– independent of the baud rate;
– dependent on the optical fibre used.
Area Values
Cable resistance 135 ... 165 Ω/km, (f = 3 ... 20 MHz)
Capacitance per unit length ≤30 nF/km
Loop resistance < 110 Ω/km
Core diameter > 0.64 mm
Core cross-section > 0.34 mm2
Cores Double twisted, insulated and shielded
Baud rate Length
9.6 ... 93.75 kbps 1200 m
187.5 kbps 1000 m
500 kbps 400 m
1500 kbps 200 m
3000 ... 12000 kBit/s 100 m
Note!
The baud rate depending of the data volume, cycle time and number of stations
should only be selected as high as required for the application.

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Communication manual 8400 protec PROFIBUS
Installation
PROFIBUS connection
4.3 PROFIBUS connection
The connection to the PROFIBUS network is made via the terminals X31 and X32.
E84DWGA010_Kom

Communication manual 8400 protec PROFIBUS
Installation
PROFIBUS connection
19 LEDS84DPBUS EN 2.0 - 09/2010
Pin assignment
PROFIBUS input X31: M12 pins, 5-pole, B-coded
PROFIBUS output X32: M12 socket, 5-pole, B-coded
PROFIBUS connection
Pin Signal Description
1 P5V2 5 V DC / 30 mA (bus termination)
• Only assigned at the output.
2 RxD/TxD-N Data line-A (received/transmitted data, minus)
3M5V2 Dataground(groundto5V)
4 RxD/TxD-P Data line B (received/transmitted data, plus)
5 - Not assigned (shield connection via housing)

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Communication manual 8400 protec PROFIBUS
Installation
Connecting the bus terminating resistor
4.4 Connecting the bus terminating resistor
The PROFIBUS must be terminated through a bus terminating resistor at the first and last
physical bus station.
Use a terminating resistor plug at PROFIBUS output X32 (M12 pins, 4-pole, B-coded).
Terminating resistor plugs can be purchased at various cable manufacturers (e.g. Lapp or
Turck).
Note!
• If you want to disconnect individual bus stations, ensure that the bus
terminators at the cable ends remain active. Otherwise, the bus may become
unstable.
• Please observe that the bus termination is not active any longer if ...
– the terminating resistor plug was removed;
– the supply of the Inverter Drives 8400 protec has been switched off.